On-Demand, Ultraselective Hydrogenation System Enabled by Precisely Modulated Pd-Cd Nanocubes

Catalytic Reduction of Aromatic Nitro Compounds to Phenylhydroxylamine and Its Derivatives

Phenylhydroxylamine and its derivates (PHAs) are important chemical intermediates. Phenylhydroxylamines are mainly produced via the catalytic reduction of aromatic nitro compounds. However, this catalytic reduction method prefers to generate thermodynamically stable aromatic amine. Thus, designing suitable catalytic systems, especially catalysts to selectively convert aromatic nitro compounds to PHAs, has received increasing attention but remains challenging. In this review, we initially provide a brief overview of the various strategies employed for the synthesis of PHAs, focusing on reducing aromatic nitro compounds. Subsequently, an in-depth analysis is presented on the catalytic reduction process, encompassing discussions on catalysts, reductants, hydrogen sources, and a comprehensive assessment of the merits and drawbacks of various catalytic systems. Furthermore, a concise overview is provided regarding the progress made in comprehending the mechanisms involved in this process of catalytic reduction of aromatic nitro compounds. Finally, the main challenges and prospects in PHAs' production via catalytic reduction are outlined.

Structure evolution and specific effects for the catalysis of atomically ordered intermetallic compounds

Atomically ordered intermetallic compounds (IMCs) have been extensively studied for exploring catalysts with high activity, selectivity, and longevity. Compared to random alloys, IMCs present a more pronounced geometric and electronic effect with desirable catalytic performance. Their well-defined structure makes IMCs ideal model catalysts for studying the catalytic mechanism. This review focuses especially on elemental composition, electron transfer, and structure/phase evolution under high temperature treatment conditions, providing direct evidence for the migration and rearrangement of metal atoms through electron microscopy. We then present the outstanding applications of IMCs in growing single-walled nanotubes, hydrogenation/dehydrogenation reactions, and electrocatalysis from the perspective of electronic, geometric, strain, and bifunctional effects of ordered IMCs. Finally, the current obstacles associated with the use of in situ techniques are proposed, as well as future research possibilities.

Rational Design and Precise Synthesis of Single-Atom Alloy Catalysts for the Selective Hydrogenation of Nitroarenes

Single-atom alloys (SAAs) have gained increasing prominence in the field of selective hydrogenation reactions due to their uniform distribution of active sites and the unique host-guest metal interactions. Herein, 15 SAAs are constructed to comprehensively elucidate the relationship between host-guest metal interaction and catalytic performance in the selective hydrogenation of 4-nitrostyrene (4-NS) by density functional theory (DFT) calculations. The results demonstrate that the SAAs with strong host-guest metal interactions exhibit a preference for N─O bond cleavage, and the reaction energy barrier of the hydrogenation process is primarily influenced by the host metal. Among them, Ir1Ni SAA stands out as the prime catalyst candidate, showcasing exceptional activity and selectivity. Furthermore, the Ir1Ni SAA is subsequently prepared through precise synthesis techniques and evaluated in the selective hydrogenation of 4-NS to 4-aminostyrene (4-AS). As anticipated, the Ir1Ni SAA demonstrates extraordinary catalytic performance (yield > 96%). In situ FT-IR experiments and DFT calculations further confirmed that the unique host-guest metal interaction at the Ir-Ni interface site of Ir1Ni SAA endows it with excellent 4-NS selective hydrogenation ability. This work provides valuable insights into enhancing the performance of SAAs catalysts in selective hydrogenation reactions by modulating the host-guest metal interactions.

Atomic Ordering Engineering of Precious Metal Alloys in Liquid Phase Synthesis

Atomic ordering of noble metal alloys is an effective strategy for improving catalytic performance, yet the low-temperature synthesis of ordered alloys still faces significant challenges. The low-temperature liquid phase method has enormous potential for the synthesis of alloys; however, the atomic ordering mechanism of this process has not been thoroughly studied. Herein, we investigate the mechanism of the influence of metal precursors, reducing agents, solvents, and mixing modes of reactant regulating strategies on precious metal alloy ordering using this method. These regulating strategies are designed to change the coordination structure of metal complexes, affect the reduction potential of metals, and thus change the reduction order of metals and their arrangement in the alloy products. Notably, the reduction potential differences between metal complexes can be used to predict the ordering of the synthetic products (Pd-Cu, Pd-Cd, Pd-Sn, Pd-Pb, and Pt-Sn). This work provides an excellent platform for investigating atomic arrangement engineering.

A general protocol for precise syntheses of ordered mesoporous intermetallic nanoparticles

Intermetallic nanomaterials consist of two or more metals in a highly ordered atomic arrangement. There are many possible combinations and morphologies, and exploring their properties is an important research area. Their strict stoichiometry requirement and well-defined atom binding environment make intermetallic compounds an ideal research platform to rationally optimize catalytic performance. Making mesoporous intermetallic materials is a further advance; crystalline mesoporosity can expose more active sites, facilitate the mass and electron transfer, and provide the distinguished mesoporous nanoconfinement environment. In this Protocol, we describe how to prepare ordered mesoporous intermetallic nanomaterials with controlled compositions, morphologies/structures and phases by a general concurrent template strategy. In this approach, the concurrent template used is a hybrid of mesoporous platinum or palladium and Korea Advanced Institute of Science and Technology-6 (KIT-6) (meso-Pt/KIT-6 or meso-Pd/KIT-6) that can be transformed by the second precursors under reducing conditions. The second precursor can either be a second metal or a metalloid/non-metal, e.g., boron/phosphorus. KIT-6 is a silica scaffold that is removed using NaOH or HF to form the mesoporous product. Procedures for example catalytic applications include the 3-nitrophenylacetylene semi-hydrogenation reaction, p-nitrophenol reduction reaction and electrochemical hydrogen evolution reaction. The synthetic strategy for preparation of ordered mesoporous intermetallic nanoparticles would take almost 5 d; the physical characterization by electron microscope, X-ray diffraction and inductively coupled plasma-mass spectrometry takes ~2 days and the function characterization depends on the research question, but for catalysis it takes 1-5 h.

Inserting Single-Atom Zn by Tannic Acid Confinement To Regulate the Selectivity of Pd Nanocatalysts for Hydrogenation Reactions

Precisely controlling the selectivity of nanocatalysts has always been a hot topic in heterogeneous catalysis but remains difficult owing to their complex and inhomogeneous catalytic sites. Herein, an effective strategy to regulate the chemoselectivity of Pd nanocatalysts for selective hydrogenation reactions by inserting single-atom Zn into Pd nanoparticles is reported. Taking advantage of the tannic acid coating-confinement strategy, small-sized Pd nanoparticles with inserted single-atom Zn are obtained on the O-doped carbon-coated alumina. Compared with the pure Pd nanocatalyst, the Pd nanocatalyst with single-atom Zn insertion exhibits prominent selectivity for the hydrogenation of p-iodonitrobenzene to afford the hydrodeiodination product instead of nitro hydrogenation ones. Further computational studies reveal that the single-atom Zn on Pd nanoparticles strengthens the adsorption of the nitro group to avoid its reduction and increases the d-band center of Pd atoms to facilitate the reduction of the iodo group, which leads to enhanced selectivity. This work provides new guidelines to tune the selectivity of nanocatalysts with guest single-atom sites.

Stable and Ordered Body-Centered Cubic PdCu Phase for Highly Selective Hydrogenation

Phase engineering of nanomaterials plays a crucial role for regulating the catalytic performance. Nevertheless, great challenges still remain for elucidating the structure-selectivity correlation. Herein, this study demonstrates that the body-centered cubic phase of PdCu (bcc-PdCu) can serve as a highly active and selective catalyst for 3-nitrostyrene (NS) hydrogenation under mild conditions. In particular, bcc-PdCu displays a 3-nitro-ethylbenzene (NE) selectivity of 93.8% with a turnover frequency (TOF) value of 4573 h^-1 at 30 °C in the presence of H₂ . With the assistance of NH₃ ∙BH₃ , the selectivity of 3-amino-styrene (AS) reaches 94.5% with a TOF value of 13 719 h^-1 . Detailed experimental and theoretical calculations reveal that improved NE selectivity is ascribed to the selective adsorption of the CC bond and desorption of NE on bcc-PdCu. Moreover, the presence of NH₃ ∙BH₃ facilitates the selective hydrogenation of NO₂ due to their strong interaction and thus leads to the formation of AS. This work provides an efficient selective catalyst for NS hydrogenation under mild conditions, which may attract immediate interests in the fields of materials, chemistry, and catalysis.

Ligand Assisted Thermal Atomization of Palladium Clusters: An Inspiring Approach for the Rational Design of Atomically Dispersed Metal Catalysts

The transformation from metal nanocluster catalysts to metal single-atom catalysts is an important procedure in the rational design of atomically dispersed metal catalysts (ADCs). However, the conversion methods often involve high annealing temperature as well as reducing atmosphere. Herein, we reported a continuous and convenient approach to transfer Pd nanocluster into Pd single-atom in a ligand assisted annealing procedure, by which means we reduced its activating temperature low to 400 °C. Using ex-situ microscopy and spectroscopy, we comprehensively monitored the structural evolution of Pd species though the whole atomization process. Theoretical calculation revealed that the structural instability caused by remaining Cl ligands was the main reason for this low-temperature transformation. The present atomization strategy and mechanistic knowledge for the conversion from cluster to atomic dispersion provides guidelines for the rational design of ADCs.

Aerosol Spray Drying Guided Synthesis of Ultrasmall Alloyed Bimetallic Nanoparticles Supported on Silica for Catalytic Semihydrogenation

Supported bimetallic nanoparticles (NPs) with ultrasmall sizes and homogeneous alloying are attractive for catalysis. However, facile synthesis of this type of material remains very challenging. Here, the aerosol drying impregnation method for rapid, scalable, and general synthesis of silica-supported bimetallic NPs is proposed. The method relies on aerosol spray drying to promote the mixing and dispersing of binary metal precursors on SiO₂ . It is capable of controlling the composition and size of bimetallic NPs and avoids the use of expensive metal complex salts and complicated experiment procedures. Twelve permutations combining a noble metal (Pd, Ru, and Pt) and a base one (Fe, Co, Ni, and Cu) with ultrasmall sizes (1.4-2.2 nm in average size), uniform dispersion, and good alloying are synthesized. Interesting activity and selectivity trends in catalytic semihydrogenation of phenylacetylene over the supported Pd-based NPs can be observed. The silica-supported PdNi NPs deliver both high activity and styrene selectivity. Spectroscopic and density functional theory calculation results reveal the improved chemoselectivity originated from the suitably down-shifted d-band center of the PdNi NPs inducing an increased energy barrier for overhydrogenation and a weakened styrene adsorption.

Graphene Encapsulated Low-Load Nitrogen-Doped Bimetallic Magnetic Pd/Fe@N/C Catalyst for the Reductive Amination of Nitroarene Under Mild Conditions

Aniline is a group of important platform molecules that has been widely used in the synthesis of other high-value chemicals and pharmaceutical products. How to produce high-value anilines as the high-value chemical intermediates more efficiently and environmentally has always been a research topic in the industry. Catalytic hydrogenation is an environmentally friendly method for preparing halogenated anilines. Traditional noble metal catalysts face the problems of cost and noble metals residue. To improve the purity of the product as well as the activity and recyclability of the catalyst, we prepared a Pd/Fe magnetic bimetallic catalyst supported on N-doped carbon materials to reduce nitrobenzene to aniline under mild conditions. The catalyst has a low Pd loading of 2.35%. And the prepared bimetallic Pd/Fe@N/C catalyst showed excellent catalytic reactivity with the nitrobenzene conversion rate of 99%, and the aniline selectivity of 99% under mild reaction conditions of 0.8 MPa H2 and 40 °C. A variety of halogenated and aliphatic nitro compounds were well tolerated and had been transformed to the corresponding target amine products with excellent selectivity. In addition, the novel N-doped graphene-encapsulated bimetallic magnetic Pd/Fe@N/C catalyst not only had magnetic physical properties, which was easy to separate, recover, and used for the recycling of the catalyst without metal leaching but also catalyzed highly selective reductive amination of aromatics was a green, economical and environmentally friendly reaction with the only by-product of H2O.

Graphical Abstract

Supplementary Information

The online version contains supplementary material available at 10.1007/s10562-023-04273-7.

Inert metal induces the modulation of unsaturated aldehyde absorption mode for enhanced selective hydrogenation

Selective hydrogenation of α,β-unsaturated aldehydes to obtain a high yield of unsaturated alcohols is important in industrial production. This is still a great challenge because it is thermally more favorable for the hydrogenation of CC than for the CO bond. Various strategies have been developed to optimize the catalysts for improving selectivity but are usually accompanied by the sacrifice of catalytic activity. Herein, we adopt the inert metal inducement strategy to synthesize a series of Ir-M alloy nanoparticle catalysts. The optimal catalyst IrCd₅ exhibits impressive catalytic performance in the selective hydrogenation of cinnamaldehyde, achieving 96.7% conversion with 94.3% selectivity for cinnamal alcohol, which is far superior to that of the Ir counterpart. Furthermore, the H₂ temperature-programmed desorption (H₂-TPD) test, styrene-TPD test, surface valence band test and density functional theory calculations demonstrate that the adsorption mode of cinnamaldehyde shifted from parallel to vertical configurations after introducing an inert metal. Compared to Ir, the weaker adsorption of alkene and stronger adsorption of the substrate for IrCd₅ lead to the prior adsorption and hydrogenation of the CO bond, thus elevating the selectivity of the cinnamal alcohol. This strategy disperses precious metal nanoparticles effectively, maximizes atomic utilization, and improves the selectivity, which provides a new avenue to design bimetal alloy catalysts for the selective hydrogenation of α,β-unsaturated aldehydes.

Photothermal-Driven High-Performance Selective Hydrogenation System Enabled by Delicately Designed IrCo Nanocages

The incorporation of a transition metal into a noble metal for the formation of nanoalloys paves a potential way to modulate the electronic structures and spatial arrangement modes, thereby manipulating the target catalysis under the desired reaction pathways. Herein, a top-down synthetic route to fabricate IrCo nanoalloys with delicately designed compositions and morphologies at an extremely low calcination temperature of 200 °C is reported, which efficiently breaks through the thermodynamic limitations caused by the large atomic radii and electronegativity discrepancies between Co and Ir. A high-performance selective hydrogenation system enabled by the synthesized IrCo nanoalloys and the light irradiation is further established. Significantly, the unique properties of IrCo alloy, involving the special capability of generating local heating rather than hot electrons under light irradiation (the hot-electron effect was considered detrimental to hydrogenation reactions), as well as the highly polarized surface which aids in the hydrogen transfer from borane-ammonia complex (AB) to 4-nitrostyrene (4-NS) are discovered.

Highly-efficient RuNi single-atom alloy catalysts toward chemoselective hydrogenation of nitroarenes

The design and exploitation of high-performance catalysts have gained considerable attention in selective hydrogenation reactions, but remain a huge challenge. Herein, we report a RuNi single atom alloy (SAA) in which Ru single atoms are anchored onto Ni nanoparticle surface via Ru–Ni coordination accompanied with electron transfer from sub-surface Ni to Ru. The optimal catalyst 0.4% RuNi SAA exhibits simultaneously improved activity (TOF value: 4293 h–1) and chemoselectivity toward selective hydrogenation of 4-nitrostyrene to 4-aminostyrene (yield: >99%), which is, to the best of our knowledge, the highest level compared with reported heterogeneous catalysts. In situ experiments and theoretical calculations reveal that the Ru–Ni interfacial sites as intrinsic active centers facilitate the preferential cleavage of N–O bond with a decreased energy barrier by 0.28 eV. In addition, the Ru–Ni synergistic catalysis promotes the formation of intermediates (C8H7NO* and C8H7NOH*) and accelerates the rate-determining step (hydrogenation of C8H7NOH*).

A General Concurrent Template Strategy for Ordered Mesoporous Intermetallic Nanoparticles with Controllable Catalytic Performance

We report a general concurrent template strategy for precise synthesis of mesoporous Pt-/Pd-based intermetallic nanoparticles with desired morphology and ordered mesostructure. The concurrent template not only supplies a mesoporous metal seed for re-crystallization growth of atomically ordered intermetallic phases with unique atomic stoichiometry but also provides a nanoconfinement environment for nanocasting synthesis of mesoporous nanoparticles with ordered mesostructure and rhombic dodecahedral morphology under elevated temperature. Using the selective hydrogenation of 3-nitrophenylacetylene as a proof-of-concept catalytic reaction, mesoporous intermetallic PtSn nanoparticles exhibited remarkably controllable intermetallic phase-dependent catalytic selectivity and excellent catalytic stability. This work provides a very powerful strategy for precise preparation of ordered mesoporous intermetallic nanocrystals for application in selective catalysis and fuel cell electrocatalysis.

Engineering Heterostructured Pd-Bi2Te3 Doughnut/Pd Hollow Nanospheres for Ethylene Glycol Electrooxidation

The electrooxidation of ethylene glycol (EG) is of vital significance for the conversion from biomass energy into electrical energy via direct fuel cells. However, the EG oxidation reaction (EGOR) suffers from poor efficiency due to the limitation of high-performance electrocatalysts for cleaving the C-C bonds. Herein, this limitation is successfully addressed by fabricating the doughnut-shaped Pd-Bi₂Te₃ heterostructured catalyst. Notably, the heterojunction Pd-Bi₂Te₃ nanocatalyst has been demonstrated to be highly active toward the EGOR with superb activity and durability, in which a mass activity as high as 2420.8 mA mg^-1 is achieved in alkaline media, being 1.7 times higher than that of the commercial Pd/C catalyst. Upon combination of experimental results with mechanism studies, it is indicated that the remarkable EGOR performance is attributed to the enlarged active areas that stemmed from the doughnut-like structure, as well as the strong synergistic effect from Pd-Bi₂Te₃ and Pd. More importantly, the highly electroactive Pd-Bi₂Te₃ can accelerate charge transfer and boost the oxidation of CO-like intermediates, which are conducive to the enhancement in electrochemical stability.

Semi-Encapsulated PdRh Alloy Heterojunction for the Selectively Catalytic Hydrogenation of Nitrophenylacetylene to Nitrostyrene

Semi-hydrogenation usually requires an effective catalyst to ensure selectivity, especially when reducible groups coexist in a molecule. Pd is widely used in the semi-hydrogenation of alkynes to synthesize alkenes, but...

Mesoporosity-Enabled Selectivity of Mesoporous Palladium-Based Nanocrystals Catalysts in Semihydrogenation of Alkynes

We reported mesoporosity engineering as a general strategy to promote semihydrogenation selectivity of palladium (Pd)-based nanobundles catalysts. The best mesoporous PdP displayed full conversion, remarkable activity, excellent selectivity, and high stability in semihydrogenation of 1-phenyl-1-propyne, all of which are remarkably better than commercial Lindlar catalysts. Mechanistic investigations ascribed high semihydrogenation selectivity to continuous crystalline framework and penetrated mesoporous channel of catalysts that weakened the adsorption and interaction capacity of alkenes and thus inhibited over-hydrogenation of alkenes to industrially unfavorable alkanes. Density functional theory calculations further demonstrated that convex crystalline mesoporosity of nanobundles catalysts electronically optimized the coordination environment of Pd active sites and energetically changed hydrogenation trends, resulting in a superior semihydrogenation selectivity to targeted alkenes.

Cyclotrimerization of Acetylene on Clusters Con+/Fen+/Nin+(n = 1-16)

Cyclotrimerization of acetylene to benzene has attracted significant interest, but the role of geometric and electronic effects on catalytic chemistry remains unclear. To fully elucidate the mechanism of catalytic acetylene-to-benzene conversion, we have performed a gas-phase reaction study of the Fe_n⁺, Co_n⁺, and Ni_n⁺ (n = 1-16) clusters with acetylene utilizing a customized mass spectrometer. It is found that their reactions with acetylene are initiated by C₂H₂ molecular adsorption and allow for dominant dehydrogenation with the relatively low partial pressure of the acetylene gas. However, at high acetylene concentrations, the cyclotrimerization in M_n⁺ + 3C₂H₂ (M = Fe, Co, Ni) becomes the dominant reaction channel. We demonstrate theoretically the favorable thermodynamics and reaction dynamics leading to the formation of the M⁺(C₆H₆) products. The results are discussed in terms of a cluster-catalyzed multimolecule synergistic effect and the cation-π interactions.

A Top-Down Strategy to Realize Surface Reconstruction of Small-Sized Platinum-Based Nanoparticles for Selective Hydrogenation

Over the past decades, despite the substantial efforts that have been devoted to the modifications of Pt nanoparticles (NPs) to tailor their selectivities for hydrogenation reactions, there are still a lack of facile strategies for precisely regulation of the surface properties of NPs, especially for those with small sizes. In this work, we propose a top-down thermal annealing strategy for tuning the surface properties of Pt-based NPs (≈4 nm) without the occurrence of aggregation. Compared to conventional bottom-up methods, the present top-down strategy can precisely regulate the surface compositions of Pt-Cd NPs and other ternary Pt-Cd-M NPs (M=Fe, Ni, Co, Mn, and Sn). The optimized Pt-Cd NPs exhibit excellent selectivity toward phenylacetylene and 4-nitrostyrene hydrogenations with a styrene selectivity and 4-aminophenyl styrene selectivity of 95.2 % and 94.5 %, respectively. This work provides a general strategy for the surface reconstructions of Pt-based NPs, and promotes fundamental research on catalyst design for heterogeneous catalysis.

Synergetic Hydroxyl Radical Oxidation with Atomic Hydrogen Reduction Lowers the Organochlorine Conversion Barrier and Potentiates Effective Contaminant Mineralization

For effective treatment and reuse of wastewater, removal of organochlorines is an important consideration. Oxidation or reduction of these compounds by one-component free radicals is difficult because of the high-energy barrier. Theoretical calculations predict that redox synergy can significantly lower the energy barriers. Hence, we developed an energy-efficient dual photoelectrode photoelectrochemical system wherein the oxidized and reduced radicals coexist. Taking p-chloroaniline as an example, the atomic hydrogen first initiates nucleophilic hydrodechlorination to form a critical intermediate followed by the electrophilic oxidation of the hydroxyl radical; the process shows stable free-energy changes. Compared to oxidation alone, the reaction rate and mineralization in the redox synergy system were ∼4.5 and ∼2.1 times higher, respectively. Nitrogen was also completely removed via this system. The full life cycle assessment with power consumption as the boundary showed that the proposed system was sustainable and highly energy efficient, ensuring its application in organochlorine wastewater treatment.