Transformation of Bulk Pd to Pd Cations in Small-Pore CHA Zeolites Facilitated by NO

Substance migration in the synthesis of single-atom catalysts

Substance migration is universal and crucial in the synthesis of catalysts, which directly affects their existing form and the micro-structure of their active sites. Realizing migration during the synthesis of single-atom catalysts (SACs) is beneficial for not only increasing their metal loading capacity but also manipulating the electronic structures (coordination structure, long-range interactions, etc.) of their metal sites. This review summarizes the thermodynamics and kinetic processes involved in the synthesis of SACs to unveil the fundamental principles involved in their synthesis. For a better understanding of the effect of migration, the migration of both metal (including ions, atoms, and molecules) and nonmetal species is outlined. Moreover, we propose the research directions to guide the rational design of SACs in the future and deepen the fundamental understanding in the formation of catalysts.

Low-Temperature Methane Combustion Using Ozone over Coβ Catalyst

Catalytic methane (CH4) combustion is a promising approach to reducing the release of unburned methane in exhaust gas. Here, we report Co-exchanged β zeolite (Coβ) as an efficient catalyst for CH4 combustion using O3. A series of ion-exchanged β zeolites (Co, Ni, Mn, Fe, and Pd) are subjected to the catalytic test, and Coβ exhibits a superior performance in a low-temperature region (<100 °C). The results of X-ray absorption spectroscopy (XAS) and catalytic tests for Coβ with different Co loadings indicate the isolated Co species is the plausible active site. The reaction mechanism of CH4 combustion over the isolated Co2+ cation is theoretically investigated by the single-component artificial force-induced reaction (SC-AFIR) method to thoroughly search for possible reaction routes. The resulting path toward CO2 formation shows an activation energy of 73 kJ/mol for the rate-determining step and an exothermicity of 1025 kJ/mol, which supports the experimental results. During a long-term catalytic test for 160 h without external heating, the CH4 conversion gradually decreases from 80 to 40%, but the conversion fully recovers after dehydration at 500 °C (0.5 h). The copresence of H2O and CO exhibits a negative impact on the catalytic activity, while NO and SO2 do not markedly change the catalytic activity.

Sub-nanometric High-Entropy Alloy Cluster: Hydrogen Spillover Driven Synthesis on CeO2 and Structural Reversibility

High-entropy alloy (HEA) nanoparticles (NPs) have attracted significant attention as promising catalysts owing to the various unique synergistic effects originating from the nanometer-scale, near-equimolar mixing of five or more components to produce single-phase solid solutions. However, the study of sub-nanometer HEA clusters having sizes of less than 1 nm remains incomplete despite the possibility of novel functions related to borderline molecular states with discrete quantum energy levels. The present work demonstrates the synthesis of CeO2 nanorods (CeO2-NRs) on which sub-nanometer CoNiCuZnPd HEA clusters were formed with the aid of a pronounced hydrogen spillover effect on readily reducible CeO2 (110) facets. The CoNiCuZnPd HEA sub-nanoclusters exhibited higher activity during the reduction of NO by H2 even at low temperatures compared with the corresponding monometallic catalysts. These clusters also showed a unique structural reversibility in response to repeated exposure to oxidative/reductive conditions, based on the sacrificial oxidation of the non-noble metals. Both experimental and theoretical analyses established that multielement mixing in quantum-sized regions endowed the HEA clusters with entirely novel catalytic properties.

Cold-Start NOx Mitigation by Passive Adsorption Using Pd-Exchanged Zeolites: From Material Design to Mechanism Understanding and System Integration

It remains a major challenge to abate efficiently the harmful nitrogen oxides (NO_x) in low-temperature diesel exhausts emitted during the cold-start period of engine operation. Passive NO_x adsorbers (PNA), which could temporarily capture NO_x at low temperatures (below 200 °C) and release the stored NO_x at higher temperatures (normally 250-450 °C) to downstream selective catalytic reduction unit for complete abatement, hold promise to mitigate cold-start NO_x emissions. In this review, recent advances in material design, mechanism understanding, and system integration are summarized for PNA based on palladium-exchanged zeolites. First, we discuss the choices of parent zeolite, Pd precursor, and synthetic method for the synthesis of Pd-zeolites with atomic Pd dispersions, and review the effect of hydrothermal aging on the properties and PNA performance of Pd-zeolites. Then, we show how different experimental and theoretical methodologies can be integrated to gain mechanistic insights into the nature of Pd active sites, the NO_x storage/release chemistry, as well as the interactions between Pd and typical components/poisons in engine exhausts. This review also gathers several novel designs of PNA integration into modern exhaust after-treatment systems for practical application. At the end, we discuss the major challenges, as well as important implications, for the further development and real application of Pd-zeolite-based PNA in cold-start NO_x mitigation.

Improving the hydrothermal stability of Pd/SSZ-13 for low-temperature NO adsorption: promotional effect of the Mg2+ co-cation

Insufficient hydrothermal stability is an issue that restricts application of Pd/SSZ-13 for low-temperature NO adsorption from vehicle emissions.

Metal Sites in Zeolites: Synthesis, Characterization, and Catalysis

Zeolites with ordered microporous systems, distinct framework topologies, good spatial nanoconfinement effects, and superior (hydro)thermal stability are an ideal scaffold for planting diverse active metal species, including single sites, clusters, and nanoparticles in the framework and framework-associated sites and extra-framework positions, thus affording the metal-in-zeolite catalysts outstanding activity, unique shape selectivity, and enhanced stability and recyclability in the processes of Brønsted acid-, Lewis acid-, and extra-framework metal-catalyzed reactions. Especially, thanks to the advances in zeolite synthesis and characterization techniques in recent years, zeolite-confined extra-framework metal catalysts (denoted as metal@zeolite composites) have experienced rapid development in heterogeneous catalysis, owing to the combination of the merits of both active metal sites and zeolite intrinsic properties. In this review, we will present the recent developments of synthesis strategies for incorporating and tailoring of active metal sites in zeolites and advanced characterization techniques for identification of the location, distribution, and coordination environment of metal species in zeolites. Furthermore, the catalytic applications of metal-in-zeolite catalysts are demonstrated, with an emphasis on the metal@zeolite composites in hydrogenation, dehydrogenation, and oxidation reactions. Finally, we point out the current challenges and future perspectives on precise synthesis, atomic level identification, and practical application of the metal-in-zeolite catalyst system.

Highly Efficient CO-Assisted Conversion of Methane to Acetic Acid over Rh-Encapsulated MFI Zeolite Prepared Using RhCl3 Molten Salt

Direct catalytic conversion of methane to value-added chemicals with a high reaction rate and selectivity under mild conditions remains a great challenge. Rh-supported zeolite is one of the promising heterogeneous...

Local structure and NO adsorption/desorption property of Pd2+ cations at different paired Al sites in CHA zeolite

Recently, Pd-exchanged CHA zeolites (Pd-CHA) have attracted attention as promising passive NOx adsorbers (PNAs) for reducing NOx emissions during the cold start period of a vehicle engine. In this work, the relationship between the local structures and the NO adsorption/desorption properties of the Pd cations in CHA zeolites was investigated. Pd cation formation and NO adsorption were theoretically explored by density functional theory (DFT) calculations for different paired Al sites in six-/eight-membered rings (6MR/8MR). Furthermore, we prepared a series of Pd-CHAs with different Pd loadings (0.5-5.4 wt%) and evaluated their NO adsorption/desorption properties by in situ infrared (IR) spectroscopy and temperature-programmed desorption (TPD) measurements. The increase in the Pd loading resulted in a shift in the NO desorption temperature toward a higher temperature regime. This phenomenon was ascribed to the increase in the proportion of less stable Pd cations, resulting in improved NO adsorption. Furthermore, the effect of Al distribution on the NO adsorption property of Pd-CHA was examined using CHA zeolites containing different proportions of paired Al sites in 6MR while maintaining similar Si/Al ratios (Si/Al = 12.0-16.5). The present study, based on a combination of theoretical and experimental techniques, shows that the NO adsorption/desorption properties over Pd-CHA can be tuned by controlling the Pd loading amount and the type of paired Al sites.

Progress and future challenges in passive NO adsorption over Pd/zeolite catalysts

Proposed NO adsorption cycles over Pd/zeolite materials.