PVT Behavior of Thermoplastic Poly(styrene-co-acrylonitrile)-Modified Epoxy Systems: Relating Polymerization-Induced Viscoelastic Phase Separation with the Cure Shrinkage Performance

Dissipative Particle Dynamics Simulation for Reaction-Induced Phase Separation of Thermoset/Thermoplastic Blends

Reaction-induced phase separation occurs during the curing reaction when a thermoplastic resin is dissolved in a thermoset resin, which enables toughening of the thermoset resin. As resin properties vary significantly depending on the morphology of the phase-separated structure, controlling the morphology formation is of critical importance. Reaction-induced phase separation is a phenomenon that ranges from the chemical reaction scale to the mesoscale dynamics of polymer molecules. In this study, we performed curing simulations using dissipative particle dynamics (DPD) coupled with a reaction model to reproduce reaction-induced phase separation. The curing reaction properties of the thermoset resin were determined by ab initio quantum chemical calculations, and the DPD parameters were determined by all-atom molecular dynamics simulations. This enabled mesoscopic simulations, including reactions that reflect the intrinsic material properties. The effects of the thermoplastic resin concentration, molecular weight, and curing conditions on the phase-separation morphology were evaluated, and the cure shrinkage and stiffness of each cured resin were confirmed to be consistent with the experimental trends. Furthermore, the local strain field under tensile deformation was visualized, and the inhomogeneous strain field caused by the phase-separated structures of two resins with different stiffnesses was revealed. These results can aid in understanding the toughening properties of thermoplastic additives at the molecular level.

Miscibility, microstructure, and in situ cure analysis of epoxy–SAN–cloisite 20A nanocomposites

Reaction induced phase separation is a characteristic of thermoset/thermoplastic blend systems.

An overview of viscoelastic phase separation in epoxy based blends

The viscoelastic effects during reaction induced phase separation play an important role in toughening epoxy-based blends. The large difference in molecular weight/glass transition temperature between the blend components before the curing reaction results in dynamic asymmetry, causing viscoelastic effects during phase separation accompanying the curing reaction. This review will focus on the key factors responsible for viscoelastic phase separation in epoxy-based blends and hybrid nanocomposites. Time-resolved characterization techniques such as rheometry, small angle laser light scattering, optical microscopy etc., are mainly used for monitoring the viscoelastic effects during phase separation. Incorporation of nanofillers in epoxy thermoplastic blends enhances the viscoelastic phase separation due to the increase in dynamic asymmetry. Different theoretical models are identified for the determination of processing parameters such as temperature, viscosity, phase domain size, and other parameters during the viscoelastic phase separation process. The effect of viscoelastic phase separation has a very strong influence on the domain parameters of the blends and thereby on the ultimate properties and applications.

Novel Poly(Caprolactone)/Epoxy Blends by Additive Manufacturing

The aim of this work was the development of a thermoplastic/thermosetting combined system with a novel production technique. A poly(caprolactone) (PCL) structure has been designed and produced by fused filament fabrication, and impregnated with an epoxy matrix. The mechanical properties, fracture toughness, and thermal healing capacities of this blend (EP-PCL(3D)) were compared with those of a conventional melt mixed poly(caprolactone)/epoxy blend (EP-PCL). The fine dispersion of the PCL domains within the epoxy in the EP-PCL samples was responsible of a noticeable toughening effect, while in the EP-PCL(3D) structure the two phases showed an independent behavior, and fracture propagation in the epoxy was followed by the progressive yielding of the PCL domains. This peculiar behavior of EP-PCL(3D) system allowed the PCL phase to express its full potential as energy absorber under impact conditions. Optical microscope images on the fracture surfaces of the EP-PCL(3D) samples revealed that during fracture toughness tests the crack mainly propagated within the epoxy phase, while PCL contributed to energy absorption through plastic deformation. Due to the selected PCL concentration in the blends (35 vol %) and to the discrepancy between the mechanical properties of the constituents, the healing efficiency values of the two systems were rather limited.

Epoxy/methyl methacrylate acrylonitrile butadiene styrene (MABS) copolymer blends: reaction-induced viscoelastic phase separation, morphology development and mechanical properties

Epoxy/MABS blends undergo viscoelastic phase separation during curing due to the dynamic asymmetry of the phases and a significant improvement in the mechanical properties of the system is observed.

Volume shrinkage and rheological studies of epoxidised and unepoxidised poly(styrene-block-butadiene-block-styrene) triblock copolymer modified epoxy resin–diamino diphenyl methane nanostructured blend systems

Spherical, wormlike and micro domains like morphologies in epoxy/eSBS/DDM blends with different epoxidation degrees.

Dual effects of mesoscopic fillers on the polyethersulfone modified cyanate ester: enhanced viscoelastic effect and mechanical properties

Enlarging the filler content and decreasing the filler size contribute to enhancing both viscoelastic effect and mechanical property of polyethersulfone modified cyanate system.

Formation and dynamics of core–shell droplets in immiscible polymer blends

Two mechanisms of generating core–shell droplets, namely the rupture of blend films and the disintegration of compound threads, were identified.

Simultaneous monitoring of curing shrinkage and degree of cure of thermosets by attenuated total reflection Fourier transform infrared (ATR FT-IR) spectroscopy

We present a novel methodology to simultaneously monitor of the degree of cure and curing shrinkage of thermosetting formulations. This methodology is based on the observation of changes in the infrared absorption of reactive functional groups and the groups used as a standard reference for normalization. While the optical path length is exact and controlled in transmission infrared spectroscopy, in attenuated total reflection Fourier transform infrared (ATR FT-IR), the exact determination of volume changes requires the measurement of the refractive indices of the studied system throughout the curing process or at least an indirect parallel measurement of this property. The methodology presented here allows one to achieve quantitative measurements of the degree of cure and shrinkage for thermosets using in situ ATR FT-IR spectroscopy.

Investigation of Cure Reaction, Rheology, Volume Shrinkage and Thermomechanical Properties of Nano-TiO2 Filled Epoxy/DDS Composites

The cure reaction, rheology, volume shrinkage, and thermomechanical behavior of epoxy-TiO2 nanocomposites based on diglycidyl ether of bisphenol A cured with 4,4′-diaminodiphenylsulfone have been investigated. The FTIR results show that, at the initial curing stage, TiO2 acts as a catalyst and facilitates the curing. The catalytic effect of TiO2 was further confirmed by the decrease in maximum exothermal peak temperature (DSC results); however, it was also found that the addition of TiO2 decreases the overall degree of cure, as evidenced by lower total heat of reaction of the cured composites compared to neat epoxy. The importance of cure rheology in the microstructure formation during curing was explored by using rheometry. From the PVT studies, it was found that TiO2 decreases the volume shrinkage behavior of the epoxy matrix. The mechanical properties of the cured epoxy composites, such as tensile strength, tensile modulus, flexural strength, flexural modulus, impact strength, and fracture toughness of the polymer composites, were examined. The nanocomposites exhibited good improvement in dimensional, thermal, and mechanical properties with respect to neat cross-linked epoxy system. FESEM micrographs of fractured surfaces were examined to understand the toughening mechanism.

Complex phase separation in poly(acrylonitrile-butadiene-styrene)-modified epoxy/4,4'-diaminodiphenyl sulfone blends: generation of new micro- and nanosubstructures

The epoxy system containing diglycidyl ether of bisphenol A and 4,4'-diaminodiphenyl sulfone is modified with poly(acrylonitrile-butadiene-styrene) (ABS) to explore the effects of the ABS content on the phase morphology, mechanism of phase separation, and viscoelastic properties. The amount of ABS in the blends was 5, 10, 15, and 20 parts per hundred of epoxy resin (phr). Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) were employed to investigate the final morphology of ABS-modified epoxy blends. Scanning electron microscopic studies of 15 phr ABS-modified epoxy blends reveal a bicontinuous structure in which both epoxy and ABS are continuous, with substructures of the ABS phase dispersed in the continuous epoxy phase and substructures of the epoxy phase dispersed in the continuous ABS phase. TEM micrographs of 15 phr ABS-modified epoxy blends confirm the results observed by SEM. TEM micrographs reveal the existence of nanosubstructures of ABS in 20 phr ABS-modified epoxy blends. To the best of our knowledge, to date, nanosubstructures have never been reported in any epoxy/thermoplastic blends. The influence of the concentration of the thermoplastic on the generated morphology as analyzed by SEM and TEM was explained in detail. The evolution and mechanism of phase separation was investigated in detail by optical microscopy (OM) and small-angle laser light scattering (SALLS). At concentrations lower than 10 phr the system phase separates through nucleation and growth (NG). However, at higher concentrations, 15 and 20 phr, the blends phase separate through both NG and spinodal decomposition mechanisms. On the basis of OM and SALLS, we conclude that the phenomenon of complex substructure formation in dynamic asymmetric blends is due to the combined effect of hydrodynamics and viscoelasticity. Additionally, dynamic mechanical analysis was carried out to evaluate the viscoelastic behavior of the cross-linked epoxy/ABS blends. Finally, apparent weight fractions of epoxy and ABS components in epoxy- and ABS-rich phases were evaluated from T(g) analysis.