Complex phase separation in poly(acrylonitrile-butadiene-styrene)-modified epoxy/4,4'-diaminodiphenyl sulfone blends: generation of new micro- and nanosubstructures

Miscibility, thermal degradation and rheological analysis of epoxy/MABS blends

The effect of the addition of the methyl methacrylate acrylonitrile butadiene styrene (MABS) copolymer on the miscibility, thermal degradation and rheological properties of epoxy systems is described. Epoxy resin/MABS blends containing 5, 10, 15 and 20 phr MABS were prepared using the solution mixing technique. Homogenous blends obtained using this technique have undergone a polymerization reaction induced phase separation process by the introduction of the curing agent 4,4'-diaminodiphenyl sulfone (DDS). The isothermal rheology at four different temperatures, 150, 160, 170 and 180 °C, was used to examine the effect of MABS on the gelation and vitrification time. The evolution of storage modulus, loss modulus and tan delta was found to be closely related to the evolution of complex phase separation. The increase in the complex viscosity during curing was determined by in situ rheometry and theoretically analysed by fitting with the Williams-Landell-Ferry equation. An exponential increase in complex viscosity was observed, which was induced by cross-linking. The variation of T_g before and after curing was studied using DSC analysis and dynamic kinetic modeling of the curing process was carried out by utilizing dynamic DSC scans. Thermal stability studies of completely cured epoxy/MABS blends using thermogravimetric analysis revealed that all the blends and neat epoxy exhibited single step degradation. Thermal degradation kinetics was calculated using the Coats Redfern equation.

An overview of viscoelastic phase separation in epoxy based blends

The viscoelastic effects during reaction induced phase separation play an important role in toughening epoxy-based blends. The large difference in molecular weight/glass transition temperature between the blend components before the curing reaction results in dynamic asymmetry, causing viscoelastic effects during phase separation accompanying the curing reaction. This review will focus on the key factors responsible for viscoelastic phase separation in epoxy-based blends and hybrid nanocomposites. Time-resolved characterization techniques such as rheometry, small angle laser light scattering, optical microscopy etc., are mainly used for monitoring the viscoelastic effects during phase separation. Incorporation of nanofillers in epoxy thermoplastic blends enhances the viscoelastic phase separation due to the increase in dynamic asymmetry. Different theoretical models are identified for the determination of processing parameters such as temperature, viscosity, phase domain size, and other parameters during the viscoelastic phase separation process. The effect of viscoelastic phase separation has a very strong influence on the domain parameters of the blends and thereby on the ultimate properties and applications.

Epoxy/methyl methacrylate acrylonitrile butadiene styrene (MABS) copolymer blends: reaction-induced viscoelastic phase separation, morphology development and mechanical properties

Epoxy/MABS blends undergo viscoelastic phase separation during curing due to the dynamic asymmetry of the phases and a significant improvement in the mechanical properties of the system is observed.

Preparation of epoxy/acrylonitrile-butadiene-styrene copolymer/short carbon fiber composites with a self-made conical mixer

Acrylonitrile-butadiene-styrene copolymer (ABS) was introduced to modify the epoxy resin (EP) by the solution mixing method. The results showed that the modulus was decreased with the addition of ABS. Short carbon fibers (SCF) were chosen as the reinforcement agent to prepare high-performance EP/ABS/SCF composites. Meanwhile, a self-made conical mixer was applied to improve the dispersion behavior of the SCF in EP. The properties of both EP/ABS matrix and EP/ABS/SCF composites were investigated and discussed. The results showed that the tensile strength and impact strength of EP/ABS matrix are remarkably improved in the presence of 4,4-diaminodiphenyl methane (DDM), which reached the maximum value at 4 wt% ABS. The introduction of ABS and SCF eventually can maintain the excellent original properties of EP and greatly improve the tensile modulus of EP/ABS/SCF composites with the specialized self-made conical mixer.

Selective Plasma Etching of Polymeric Substrates for Advanced Applications

In today’s nanoworld, there is a strong need to manipulate and process materials on an atom-by-atom scale with new tools such as reactive plasma, which in some states enables high selectivity of interaction between plasma species and materials. These interactions first involve preferential interactions with precise bonds in materials and later cause etching. This typically occurs based on material stability, which leads to preferential etching of one material over other. This process is especially interesting for polymeric substrates with increasing complexity and a “zoo” of bonds, which are used in numerous applications. In this comprehensive summary, we encompass the complete selective etching of polymers and polymer matrix micro-/nanocomposites with plasma and unravel the mechanisms behind the scenes, which ultimately leads to the enhancement of surface properties and device performance.

Fabrication of a superhydrophilic epoxy resin surface via polymerization-induced viscoelastic phase separation

A superhydrophilic epoxy resin surface was fabricated through polymerization-induced viscoelastic phase separation, which could be eliminated by chain disentanglement.

Dielectric and gas transport properties of highly fluorinated polyimides blends

The physicochemical properties of highly fluorinated polyimide blends were studied in order to highlight the advantages of employing a high content of fluorine atoms to tailor the properties of polyimide materials. Thus, dynamo-mechanical analysis was used to evidence the physical phenomena taking place during heating. The trend of storage modulus, loss modulus and loss factor tangent with temperature during and after the α relaxation was explored. The dielectric spectroscopy was carried out to investigate the dielectric behaviour at different temperatures and frequencies and to evaluate the values of dielectric constant, dielectric loss and electrical resistance. The dielectric spectroscopy data were corroborated with the dynamo-mechanical analysis to highlight the sub-glass transitions encountered in these blend films. Dielectric loss diagrams showed sub-glass transitions in the form of γ and β relaxations mainly due to the segmental mobility of the polymer chain components. The gas separation performance of some of the investigated blends was assesed, and their ability to achieve simultaneously higher gas permeability and higher selectivity was demonstrated.

Dual effects of mesoscopic fillers on the polyethersulfone modified cyanate ester: enhanced viscoelastic effect and mechanical properties

Enlarging the filler content and decreasing the filler size contribute to enhancing both viscoelastic effect and mechanical property of polyethersulfone modified cyanate system.

Polyaniline stabilized magnetite nanoparticle reinforced epoxy nanocomposites

Magnetic epoxy polymer nanocomposites (PNCs) reinforced with magnetite (Fe(3)O(4)) nanoparticles (NPs) have been prepared at different particle loading levels. The particle surface functionality tuned by conductive polyaniline (PANI) is achieved via a surface initiated polymerization (SIP) approach. The effects of nanoparticle loading, surface functionality, and temperature on both the viscosity and storage/loss modulus of liquid epoxy resin suspensions and the physicochemical properties of the cured solid PNCs are systematically investigated. The glass transition temperature (T(g)) of the cured epoxy filled with the functionalized NPs has shifted to the higher temperature in the dynamic mechanical analysis (DMA) compared with that of the cured pure epoxy. Enhanced mechanical properties of the cured epoxy PNCs filled with the functionalized NPs are observed in the tensile test compared with that of the cured pure epoxy and cured epoxy PNCs filled with as-received NPs. The uniform NP distribution in the cured epoxy PNCs filled with functionalized NPs is observed by scanning electron microscope (SEM). These magnetic epoxy PNCs show the good magnetic properties and can be attached by a permanent magnet. Enhanced interfacial interaction between NPs and epoxy is revealed in the fracture surface analysis. The PNCs formation mechanism is also interpreted from the comprehensive analysis based on the TGA, DSC, and FTIR in this work.

Characterization of micro- and nanophase separation of dentin bonding agents by stereoscopy and atomic force microscopy

The aim was to study the effect of solvents on the phase separation of four commercial dental adhesives. Four materials were tested: Clearfil™ SE Bond (CSE), Clearfil Protect Bond (CPB), Clearfil S3 Bond (CS3), and One-Up Bond F Plus (OUB). Distilled water or ethanol was used as a solvent (30 vol%) for microphase separation studies, by stereoscopy. For nanophase images, the mixtures were formulated with two different solvent concentrations (2.5 versus 5 vol%) and observed by atomic force microscopy. Images were analyzed by using MacBiophotonics ImageJ to measure the area of bright domains. Macrophase separations, identified as a loss of clarity, were only observed after mixing the adhesives with water. Nanophase separations were detected with all adhesive combinations. The area of bright domains ranged from 132 to 1,145 nm² for CSE, from 15 to 285 nm² for CPB, from 149 to 380 nm² for CS3, and from 26 to 157 nm² for OUB. In water-resins mixtures, CPB was the most homogeneous and OUB showed the most heterogeneous phase formation. In ethanol-resin mixtures, CSE attained the most homogeneous structure and OUB showed the most heterogeneous phase. Addition of 5 vol% ethanol to resins decreased the nanophase separation when compared with the control materials.