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El-Shahat M, Abdelhameed RM. Urea production via photocatalytic coupling of mixed gases (CO 2/NH 3) using Mo(MnO 4) 5 supported on Ce-BTC as nano-composite catalyst. Sci Rep 2024; 14:15608. [PMID: 38971874 PMCID: PMC11227513 DOI: 10.1038/s41598-024-65363-z] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/13/2024] [Accepted: 06/19/2024] [Indexed: 07/08/2024] Open
Abstract
Urea used in fertilization and feed supplement, as well as a starting material for the manufacture of plastics and drugs. Urea is most commonly produced by reacting carbon dioxide with ammonia at high temperature. Photocatalysis has gained attention as a sustainable pathway for performing urea. This work focus on designing very active photocatalysts based on cerium organic framework (Ce-BTC) doped with metal oxide nanoparticles (molybdenum permanganate, Mo(MnO4)5) for production of urea from coupling of ammonia with carbon dioxide. The prepared materials were characterized using different spectral analysis and the morphology was analysed using microscopic data. The effect of catalyst loading on the production rate of urea was investigated and the obtained results showed speed rate of urea production with high production yield at low temperature. The recyclability tests confirmed the sustainability of the prepared photocatlysts (Mo(MnO4)5@Ce-BTC) which supported the beneficial of the photocatalysis process in urea production.
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Affiliation(s)
- Mahmoud El-Shahat
- Photochemistry Department, Chemical Industries Research Institute, National Research Centre, 33 El Buhouth St., Dokki, Giza, 12622, Egypt.
| | - Reda M Abdelhameed
- Applied Organic Chemistry Department, Chemical Industries Research Institute, National Research Centre, 33 El Buhouth St., Dokki, Giza, 12622, Egypt.
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Song H, Chipoco Haro DA, Huang PW, Barrera L, Hatzell MC. Progress in Photochemical and Electrochemical C-N Bond Formation for Urea Synthesis. Acc Chem Res 2023; 56:2944-2953. [PMID: 37856878 PMCID: PMC10634294 DOI: 10.1021/acs.accounts.3c00424] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/25/2023] [Indexed: 10/21/2023]
Abstract
ConspectusHere, we discuss recent advances and pressing challenges in achieving sustainable urea synthesis. Urea stands out as the most prevalent nitrogen-based fertilizer used across the globe, making up over 50% of all manufactured fertilizers. Historically, the Bosch-Meiser process has been the go-to chemical manufacturing method for urea production. This procedure, characterized by its high-temperature and high-pressure conditions, reacts ammonia with carbon dioxide to form ammonium carbamate. Subsequently, this ammonium carbamate undergoes dehydration, facilitated by heat, producing solid urea. A concerning aspect of this method is its dependency on fossil fuels, as nearly all the process heat comes from nonrenewable sources. Consequently, the Bosch-Meiser process leaves behind a considerable carbon footprint. Current estimates predict that unchecked, carbon emissions from urea production alone might skyrocket, reaching a staggering 286 MtCO2,eq/yr by 2050. Such projections paint a clear picture regarding the necessity for more eco-friendly, sustainable urea production methods. Recently, the scientific community has shown growing interest in forming C-N bonds using alternative methods. Shifting toward photochemical or electrochemical processes, as opposed to traditional thermal-based processes, promises the potential for complete electrification of urea synthesis. This shift toward process electrification is not just an incremental change; it represents a groundbreaking advancement, the first of many steps, toward achieving deep decarbonization in the chemical manufacturing sector. Since the turn of 2020, there has been a surge in research focusing on photochemical and electrochemical urea synthesis. These methods capitalize on co-reduction of carbon dioxide with nitrogenous reactants like NOx and N2. Despite the progress, there are significant challenges that hinder these processes from reaching their full potential. In this comprehensive review, we shed light on the advances made in electrified C-N bond formation. More importantly, we focus on the invaluable insights gathered over the years, especially concerning catalytic reaction mechanisms. We have dedicated a section to underline key focal areas for up-and-coming research, emphasizing catalyst, electrolyte, and reactor design. It is undeniable that catalyst design remains at the heart of the matter, as managing the co-reduction of two distinct reactants (CO2 and nitrogenous species) is complex. This process results in a myriad of intermediates, which must be adeptly managed to both maintain catalyst activity and avoid catalyst deactivation. Moreover, the electrolytes play a pivotal role, essentially dictating the creation of optimal microenvironments that drive reaction selectivity. Finally, reactor engineering stands out as crucial to ensure optimal mass transport for all involved reactants and subsequent products. We touch upon the broader environmental ramifications of urea production and bring to light potential obstacles for alternative synthesis routes. A notable mention is the urgency of accelerating the uptake and large-scale implementation of renewable energy sources.
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Affiliation(s)
- Hakhyeon Song
- George
W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332, United States
| | - Danae A. Chipoco Haro
- School
of Materials Science and Engineering, Georgia
Institute of Technology, Atlanta, Georgia 30332, United States
| | - Po-Wei Huang
- School
of Chemical and Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332, United States
| | - Luisa Barrera
- George
W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332, United States
| | - Marta C. Hatzell
- George
W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332, United States
- School
of Chemical and Biomolecular Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332, United States
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Cao N, Quan Y, Guan A, Yang C, Ji Y, Zhang L, Zheng G. Oxygen vacancies enhanced cooperative electrocatalytic reduction of carbon dioxide and nitrite ions to urea. J Colloid Interface Sci 2020; 577:109-114. [DOI: 10.1016/j.jcis.2020.05.014] [Citation(s) in RCA: 36] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/24/2020] [Revised: 05/04/2020] [Accepted: 05/04/2020] [Indexed: 01/26/2023]
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Saravanakumar D, Song J, Lee S, Hur NH, Shin W. Electrocatalytic Conversion of Carbon Dioxide and Nitrate Ions to Urea by a Titania-Nafion Composite Electrode. CHEMSUSCHEM 2017; 10:3999-4003. [PMID: 28834605 DOI: 10.1002/cssc.201701448] [Citation(s) in RCA: 34] [Impact Index Per Article: 4.9] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/04/2017] [Indexed: 06/07/2023]
Abstract
CO2 and nitrate ions were successfully converted to urea by a TiO2 -Nafion nanocomposite electrode under ambient conditions. The composite electrode was constructed by dropcasting the mixture of P25 titania and Nafion solution on an indium-doped tin oxide (ITO) electrode. When the electrode was electrolyzed in CO2 -saturated 0.1 m KNO3 (pH 4.5) solution at -0.98 V versus Ag/AgCl, urea was formed with a Faradaic efficiency of 40 %. The other reduced products obtained were NH3 , CO, and H2 .
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Affiliation(s)
- Duraisamy Saravanakumar
- Department of Chemistry, School of Advanced Sciences, VIT University, Vellore, 632014, India
- Department of Chemistry and Korea Center for Artificial Photosynthesis, Sogang University, Seoul, 121-742, Korea
| | - Jieun Song
- Department of Chemistry and Korea Center for Artificial Photosynthesis, Sogang University, Seoul, 121-742, Korea
| | - Sunhye Lee
- Department of Chemistry and Korea Center for Artificial Photosynthesis, Sogang University, Seoul, 121-742, Korea
| | - Nam Hwi Hur
- Department of Chemistry and Korea Center for Artificial Photosynthesis, Sogang University, Seoul, 121-742, Korea
| | - Woonsup Shin
- Department of Chemistry and Korea Center for Artificial Photosynthesis, Sogang University, Seoul, 121-742, Korea
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Zhang J, Zhang M, Tang K, Verpoort F, Sun T. Polymer-based stimuli-responsive recyclable catalytic systems for organic synthesis. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2014; 10:32-46. [PMID: 23852653 DOI: 10.1002/smll.201300287] [Citation(s) in RCA: 91] [Impact Index Per Article: 9.1] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/28/2013] [Revised: 03/11/2013] [Indexed: 06/02/2023]
Abstract
The introduction of stimuli-responsive polymers into the study of organic catalysis leads to the generation of a new kind of polymer-based stimuli-responsive recyclable catalytic system. Owing to their reversible switching properties in response to external stimuli, these systems are capable of improving the mass transports of reactants/products in aqueous solution, modulating the chemical reaction rates, and switching the catalytic process on and off. Furthermore, their stimuli-responsive properties facilitate the separation and recovery of the active catalysts from the reaction mixtures. As a fascinating approach of the controllable catalysis, these stimuli-responsive catalytic systems including thermoresponsive, pH-responsive, chemo-mechano-chemical, ionic strength-responsive, and dual-responsive, are reviewed in terms of their nanoreactors and mechanisms.
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Affiliation(s)
- Jingli Zhang
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan 430070, PR China; School of Science, Wuhan University of Technology, Wuhan 430070, PR China
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Choi WS, Byun GY, Bae TS, Lee HJ. Evolution of AgX nanowires into Ag derivative nano/microtubes for highly efficient visible-light photocatalysts. ACS APPLIED MATERIALS & INTERFACES 2013; 5:11225-11233. [PMID: 24125116 DOI: 10.1021/am4034735] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/02/2023]
Abstract
Our study proposes a novel strategy for the synthesis of Ag derivatives (AgX@Ag (X = Cl and Br) or Ag nano/microtubes) using the controlled chemical reduction or electron-beam irradiation of AgX nanowires (NWs), which are formed from the controlled dewetting of a AgX thin film on colloidal particles. The size of the AgX@Ag and Ag nano/microtubes can be controlled using the AgCl NWs as templates and varying the concentration of NaX. By controlling the concentration of NaBr, heterojunction-structured AgCl/AgBr NWs (H-AgCl/AgBr NWs) can be produced from the AgCl NWs due to a partial ion-exchange reaction (low concentration), and the AgBr NWs produced after a complete ion-exchange reaction between Cl- and Br- are further grown into micrometer-sized AgBr wires (high concentration). The resulting AgX NWs can be transformed into corresponding AgX@Ag or Ag nano/microtubes via a controlled chemical or physical method. The AgX derivatives (AgX@Ag nanotubes (NTs) and AgX NWs) are tested as visible-light-induced photocatalysts for decomposition of methyl orange. The AgX@Ag NTs exhibit the best photocatalytic activities due to the advantages of the core@shell structure, allowing multiple reflections of visible light within the interior cavity, providing a well-defined and clean Ag/AgX interface, and preventing direct adsorption of pollutants on AgX because of the shell structure. These advantages allow AgX@Ag NTs to maintain high catalytic performance even after multiple uses. The approach can also be used as a direct method for preparing Ag nano/microtubes with a tailored size and as a new method for incorporating a AgX NW core into a Ag nano/microtube shell. Our approach is useful for synthesizing various types of one-dimensional heterostructured NWs or metal NTs with controlled structures and properties.
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Affiliation(s)
- Won San Choi
- Department of Chemical and Biological Engineering, Hanbat National University , San 16-1, Dukmyoung dong, Yuseong-gu, Daejeon, 305-719, Republic of Korea
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Qian J, Wu F. Thermosensitive PNIPAM semi-hollow spheres for controlled drug release. J Mater Chem B 2013; 1:3464-3469. [DOI: 10.1039/c3tb20527d] [Citation(s) in RCA: 43] [Impact Index Per Article: 3.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
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Bilalis P, Efthimiadou EK, Chatzipavlidis A, Boukos N, Kordas GC. Multi-responsive polymeric microcontainers for potential biomedical applications: synthesis and functionality evaluation. POLYM INT 2012. [DOI: 10.1002/pi.4152] [Citation(s) in RCA: 20] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Srinivas B, Kumari VD, Sadanandam G, Hymavathi C, Subrahmanyam M, De BR. Photocatalytic synthesis of urea from in situ generated ammonia and carbon dioxide. Photochem Photobiol 2011; 88:233-41. [PMID: 22077814 DOI: 10.1111/j.1751-1097.2011.01037.x] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
Abstract
TiO(2) and Fe-titanate (different wt%) supported on zeolite were prepared by sol-gel and solid-state dispersion methods. The photocatalysts prepared were characterized by X-ray diffraction, scanning electron microscopy and ultraviolet (UV)-visible diffuse reflectance spectroscopy techniques. Photocatalytic reduction of nitrate in water and isopropanol/oxalic acid as hole scavengers are investigated in a batch reactor under UV illumination. The yield of urea increased notably when the catalysts were supported on zeolite. The Fe-titanate supported catalyst promotes the charge separation that contributes to an increase in selective formation of urea. The product formation is because of the high adsorption of in situ generated CO(2) and NH(3) over shape-selective property of the zeolite in the composite photocatalyst. The maximum yield of urea is found to be 18 ppm while 1% isopropanol containing solution over 10 wt% Fe-titanate/HZSM-5 photocatalyst was used.
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Affiliation(s)
- Basavaraju Srinivas
- Inorganic and Physical Chemistry Division, Indian Institute of Chemical Technology, Hyderabad, India
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Kurayama F, Suzuki S, Oyamada T, Furusawa T, Sato M, Suzuki N. Facile method for preparing organic/inorganic hybrid capsules using amino-functional silane coupling agent in aqueous media. J Colloid Interface Sci 2010; 349:70-6. [PMID: 20621805 DOI: 10.1016/j.jcis.2010.05.039] [Citation(s) in RCA: 37] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/13/2010] [Revised: 05/11/2010] [Accepted: 05/12/2010] [Indexed: 11/15/2022]
Abstract
A new and facile method for preparing microcapsules with 3-aminopropyltriethoxysilane (APTES)/alginate hybrid shell (AP-capsule) is proposed based on gelling and sol-gel processes. In this method, conventional capsules with alginate shells (Alg-capsule) are produced by dripping carboxymethyl cellulose solution containing calcium chloride into a sodium alginate solution. Subsequently, addition of the Alg-capsules to an aqueous APTES solution induces the formation of APTES/alginate hybrid shells. The optical observation shows that the texture of AP-capsules is more glossy and transparent than that of Alg-capsules. The surface morphology and elemental composition of microcapsules were characterized by Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FT-IR) and X-ray Photoelectron Spectroscopy (XPS). The results suggest that APTES molecules are incorporated to the framework of the alginate shells via electrostatic interaction between amino groups of APTES and carboxyl groups of alginate and the hybrid shells have a dense and homogeneous structure. In the formation reaction, the shrinking of the capsule shells occurs and the accumulation of APTES in the capsule shells proceeds with pseudo first-order kinetics. Moreover, these behaviors are greatly influenced by pH of the reaction solution, especially promoted under acidic and alkaline conditions.
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Affiliation(s)
- Fumio Kurayama
- Center for Optical Research & Education, Utsunomiya University, Yoto 7-1-2, Utsunomiya 321-8585, Japan.
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11
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Yang L, Zhang M, Lan Y, Zhang W. Hollow shell–corona microspheres with a mesoporous shell as potential microreactors for Au-catalyzed aerobic oxidation of alcohols. NEW J CHEM 2010. [DOI: 10.1039/b9nj00802k] [Citation(s) in RCA: 31] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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12
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Liu Q, Yao L, Shen Q, Nie Z, Guo M, Yao S. Layer-by-Layer Assembly of Polyelectrolyte and Nanoparticles, Monitored by Capillary Electrophoresis. Chemistry 2009; 15:12828-36. [DOI: 10.1002/chem.200901998] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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Ariga K, Hill JP, Ji Q. Layer-by-layer assembly as a versatile bottom-up nanofabrication technique for exploratory research and realistic application. Phys Chem Chem Phys 2007; 9:2319-40. [PMID: 17492095 DOI: 10.1039/b700410a] [Citation(s) in RCA: 723] [Impact Index Per Article: 42.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The layer-by-layer (LbL) adsorption technique offers an easy and inexpensive process for multilayer formation and allows a variety of materials to be incorporated within the film structures. Therefore, the LbL assembly method can be regarded as a versatile bottom-up nanofabrication technique. Research fields concerned with LbL assembly have developed rapidly but some important physicochemical aspects remain uninvestigated. In this review, we will introduce several examples from physicochemical investigations regarding the basics of this method to advanced research aimed at practical applications. These are selected mostly from recent reports and should stimulate many physical chemists and chemical physicists in the further development of LbL assembly. In order to further understand the mechanism of the LbL assembly process, theoretical work, including thermodynamics calculations, has been conducted. Additionally, the use of molecular dynamics simulation has been proposed. Recently, many kinds of physicochemical molecular interactions, including hydrogen bonding, charge transfer interactions, and stereo-complex formation, have been used. The combination of the LbL method with other fabrication techniques such as spin-coating, spraying, and photolithography has also been extensively researched. These improvements have enabled preparation of LbL films composed of various materials contained in well-designed nanostructures. The resulting structures can be used to investigate basic physicochemical phenomena where relative distances between interacting groups is of great importance. Similarly, LbL structures prepared by such advanced techniques are used widely for development of functional systems for physical applications from photovoltaic devices and field effect transistors to biochemical applications including nano-sized reactors and drug delivery systems.
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Affiliation(s)
- Katsuhiko Ariga
- Supermolecules Group, National Institute for Materials Science, 1-1 Namiki, Tsukuba, Japan.
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Prevot M, Déjugnat C, Möhwald H, Sukhorukov GB. Behavior of Temperature-Sensitive PNIPAM Confined in Polyelectrolyte Capsules. Chemphyschem 2006; 7:2497-502. [PMID: 17089430 DOI: 10.1002/cphc.200600167] [Citation(s) in RCA: 47] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Abstract
Layer-by-layer assembled polyelectrolyte microcapsules are of great interest because they can possibly be used as microcontainers and they show interesting stimuli-responsive properties, which have been recently investigated. Here, we exploit capsules which are made temperature-sensitive by encapsulating poly(N-isopropylacrylamide) (PNIPAM). PNIPAM has a cloud point in water at about 32 degrees C, above which it collapses and is insoluble in water. Further this temperature responsiveness can be tuned by addition of various ions at various concentrations. Here, we present the encapsulation of PNIPAM inside polyelectrolyte microcapsules, and describe the dependence of the lower critical solution temperature (LCST) on the nature and the amount of different salts added. With this information, we demonstrate the ability to tune and finely control the collapse of encapsulated PNIPAM. In this light, this system could be used as a microsensor or drug- delivery system.
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Affiliation(s)
- Michelle Prevot
- Max Planck Institute of Colloids and Interfaces, Am Mühlenberg 1, 14476 Golm, Germany.
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Shutava TG, Kommireddy DS, Lvov YM. Layer-by-Layer Enzyme/Polyelectrolyte Films as a Functional Protective Barrier in Oxidizing Media. J Am Chem Soc 2006; 128:9926-34. [PMID: 16866552 DOI: 10.1021/ja062318i] [Citation(s) in RCA: 71] [Impact Index Per Article: 3.9] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Abstract
The influence of a catalase (Cat) layer located at different depths in the layer-by-layer hemoglobin/polystyrene sulfonate films with an (Hb/PSS)(20)(-)(x)/(Cat/PSS)/(Hb/PSS)(x) (x = 0-20) architecture on kinetics of hemoglobin degradation under treatment with hydrogen peroxide solutions of different concentrations and features of H(2)O(2) decay in surrounding solutions has been studied. While assembled on the top of the multilayers, the catalase layer shows the highest activity in hydrogen peroxide decomposition. Hemoglobin in such films retains its nativity for a longer period of time. The effect of catalase layers is compared with that of protamine, horseradish peroxidase, and inactivated catalase. Positioning an active layer with catalytic properties as an outer layer is the best protection strategy for layer-by-layer assembled films in aggressive media.
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Affiliation(s)
- Tatsiana G Shutava
- Institute for Micromanufacturing, Louisiana Tech University, Ruston, Louisiana 71272, USA.
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