Fabrication of a pure, uniform electroless silver film using ultrafine silver aerosol particles

Gas-phase rapid reduction of graphene oxide through photoionization of gold nanoparticles

This work introduces for the first time the rapid reduction of graphene oxide via the photoionization of gold nanoparticles in a continuous gas-phase process. Ejected electrons from gold nanoparticles facilitated the rapid photoinduced reduction of GO nanoflakes without the use of wet chemical processes.

An aerosol-based soft lithography to fabricate nanoscale silver dots and rings for spectroscopic applications

Site-selective deposition of aerosol Pd nanoparticles on a substrate was employed to fabricate nanoscale Ag dots and rings through a subsequent electroless deposition. The fabricated nanoscale dot and ring arrays respectively showed properties in surface-enhanced Raman (SER, with a 1.8 × 10(5) enhancement factor) and Fourier transform near infrared (FT-NIR, at 6153 cm(-1) absorption band) spectra.

Photoionization of nanosized aerosol gold agglomerates and their deposition to form nanoscale islands on substrates

Positively charged gold nanoparticles can be produced in the aerosol state by ultraviolet irradiation of aerosols at wavelengths above the gold ionization energy. Spark-discharge-generated aerosol gold nanoparticles were mobility-classified, neutralized, and then exposed to ultraviolet irradiation at 185 nm. The charge states were determined using a tandem differential mobility analyzer system, and the results revealed that there was no significant dependence of charging probability upon mobility diameter between 4 and 60 nm (1.55 ± 0.26 in positive elementary charge), probably because of the agglomerated nature of the particles. The ionized particles could be deposited to form nanoscale island patterns on a substrate without the use of templates.

Aerosol-Processed Thermosensitive Nanocomposites for Controlled Drug Release

In this study, an ambient-spark-produced iron (Fe)-nanoparticle-laden nitrogen gas was mixed with an atomized solution of N-isopropylacrylamide (NIPAM)-polydimethylsiloxane (PDMS). The Fe nanoparticles reacted with NIPAM-PDMS in the atomized droplets to form encapsulated Fe nanoparticles, i.e., Fe@NIPAM-PDMS nanocomposites, whose size distribution was unimodal (showing only a NIPAM-PDMS-like distribution, with the Fe distribution eliminated). By varying processing temperatures, it was possible to obtain Fe@NIPAM-PDMS nanocomposites with different sizes and morphologies. This is further attributed to the quantitative incorporation of Fe nanoparticles into atomized NIPAM-PDMS-doxorubicin (DOX) droplets. The Fe@NIPAM-PDMS-DOX nanocomposites released different amounts of DOX under a magnetothermal effect, which produced different levels of cytotoxic effects on the targeted HeLa cells. The thermosensitivity makes these nanocomposites an ideal candidate for important applications such as controlled drug delivery.

Fabrication of bimetallic nanostructures via aerosol-assisted electroless silver deposition for catalytic CO conversion

Bimetallic nanostructures were fabricated via aerosol-assisted electroless silver deposition for catalytic CO conversion. An ambient spark discharge was employed to produce nanocatalysts, and the particles were directly deposited on a polytetrafluoroethylene substrate for initiating silver deposition to form Pd-Ag, Pt-Ag, Au-Ag bimetallic nanostructures as well as a pure Ag nanostructure. Kinetics and morphological evolutions in the silver deposition with different nanocatalysts were comparatively studied. The Pt catalyst displayed the highest catalytic activity for electroless silver deposition, followed by the order Pd > Au > Ag. Another catalytic activity of the fabricated bimetallic structures in the carbon monoxide conversion was further evaluated at low-temperature conditions. The bimetallic systems showed significantly higher catalytic activity than that from a pure Ag system.

Gas-phase self-assembly of highly ordered titania@graphene nanoflakes for enhancement in photocatalytic activity

The gas-phase self-assembly of reduced graphene oxide (rGO) nanoflakes with highly ordered ultrafine titania (TiO2) particles was performed and the resultant hybrid material displayed an enhanced photocatalytic performance, both in producing hydrogen and in degrading dyes. Freshly synthesized TiO2 nanoparticles (∼35 nm in equivalent mobility diameter) were quantitatively incorporated with nanoscale rGO (∼36 nm in equivalent mobility diameter) in the form of TiO2/rGO hybrid nanoflakes (∼31 nm in equivalent mobility diameter). The TiO2/rGO hybrid flakes were finally employed to evaluate its photocatalytic activity, and it was found that the ability to achieve hydrogen production and dye degradation was greater than that of a hybridized material from commercial p25-TiO2 and large rGO. This gas-phase self-assembly also enhanced the photocatalytic activity by applying different spark configurations to prepare ZnO, Au, or Ag particles incorporated with rGO nanoflakes.

Aerosol-based fabrication of biocompatible organic-inorganic nanocomposites

Several novel nanoparticle composites were conveniently obtained by appropriately reacting freshly produced aerosol metal nanoparticles with soluble organic components. A serial reactor consisting of a spark particle generator coupled to a collison atomizer was used to fabricate the new materials, which included nanomagnetosols (comprising iron nanoparticles, the drug ketoprofen, and a Eudragit shell), hybrid nanogels (comprising iron nanoparticles and an N-isopropylacrylamide, NIPAM, gel), and nanoinorganics (gold immobilized silica). A fourth hybrid material, consisting of iron-gold nanoparticles and NIPAM) was obtained via an aerosol into liquid configuration, in which aerosol iron-gold particles were collected into a NIPAM/ethanol solution and then formed into nanogels with NIPAM under ultrasonic treatment. The strategy outlined in this work is potentially generalizable as a new platform for creating biocompatible nanocomposites, using only clinically approved starting materials in a single pass and under low-temperature conditions.

Silver deposition on a polymer substrate catalyzed by singly charged monodisperse copper nanoparticles

Aerosol deposition of singly charged monodisperse copper nanoparticles was used to catalytically activate a polymer substrate for electroless silver deposition. An ambient spark discharge was used to produce aerosol copper nanoparticles, and the particles were electrostatically classified at an equivalent mobility diameter of 10 nm, using a nanodifferential mobility analyzer. Deposition of the copper particles onto the surface of the substrate was enhanced by thermophoresis. The copper-deposited substrate was then immersed in a Ag(I) solution, resulting in the electroless deposition of silver (∼17 μm line width) on the previously deposited copper (∼12 μm line width, using a shadow mask with a 100 μm in width patterned stripe). The arithmetic mean roughness and electrical resistivity of the silver pattern were 44.7 nm and 7.9 μΩ cm, respectively, which showed an enhancement compared to those from the nonclassified copper particles (roughness = 162.2 nm, resistivity = 13.3 μΩ cm), because of a more-uniform copper deposition.

Simple fabrication of a Pd-P film on a polymer membrane and its catalytic applications

Composites were prepared by a surface activation by aerosol deposition of Pd nanoparticles (Pd nano seeds) on a poly(tetrafluoroethylene) membrane and subsequent Pd-P film formation by electroless deposition. Activation of the membrane processed by an ambient Pd spark discharge and subsequent fixation of the spark produced Pd nano seeds. Characterizations for electroless Pd-P films indicated that P entered into the crystal lattice of Pd and formed an alloy. The fabricated composites were applied to catalytic applications of formic acid oxidation (FAO) and toluene conversion (TC). The composite catalysts from the simple activation had more stable performances of FAO and TC than those from the conventional Sn-Pd activation, and their better performances might have originated from better purity due to the simple activation that only introduced pure Pd nano seeds.