Phase-segregation-induced self-assembly of anisotropic MFI microbuilding blocks into compact and highly b-oriented monolayers

Multidimensional Building Blocks for Molecular Sieve Membranes

Chemical separations aiming for high-purity commodities are critical to modern society. Compared to distillation, chemical absorption, and adsorption, membrane separation is attractive for its energy efficiency, ease of operation, and compact footprint. Molecular sieve membranes (MSMs) are broadly defined as membranes that are constructed from intrinsically and artificially porous materials. On the basis of our recent studies, this Account will first summarize the evolution of MSMs from the viewpoint of dimensionality of building blocks, which fundamentally determines the stacking architectures, intercrystalline gaps, and mass transfer channels of MSMs. Intergrowth of three-dimensional (3D) crystals as primary building blocks gives rise to classical MSMs. However, the poor connection between crystals inherent to those membranes results in intercrystalline gaps that are catastrophic for separation selectivity. We adopted a variety of strategies to close the crystal boundary gaps, including microwave synthesis, electrochemical-ionothermal synthesis, and modular integration. These efforts make us better understand the structure-performance relationship in membranes and create solutions for industrial processes. Excitingly, we first scaled-up the microwave synthesis of a Linde type A (LTA) zeolite membrane and built the world's largest ethanol dehydration membrane unit with an annual capacity of 100,000 tons. MSMs can also be made of two-dimensional (2D) nanosheets as primary building blocks. Those strike a balance between permeation rate and selectivity because the nanometer thickness ensures the minimization of the mass-transfer resistance of the membrane and the layer-by-layer stacking mode can significantly reduce the intercrystalline gaps. By publishing our first report on metal-organic framework (MOF) nanosheet membranes in Science, we committed to establishing top-down and bottom-up methods for assembly of laminae. Once the stacking, orientation, and connection between the layers are meticulously controlled, nanosheet building blocks with diversity open the door for ultrapermeable and selective MSMs. We recently proposed a supramolecule array membrane (SAM) with zero-dimensional (0D) molecules as primary building blocks, which has great potential to absolutely eliminate intercrystalline gaps in membranes. In contrast to the classical transport through nanopores of membranes, selective transport through the intermolecular spacing of supramolecules is creatively realized within the SAM, which marks a new breakthrough in ultraprecise sieving of molecules with tiny differences in size and revolutionizes MSMs in regard to stacking modes, intercrystalline gaps, and transport channels. MSMs have proven to be successful in diverse applications and have triggered wide interest. A unique perspective on the dimensionality evolution of building blocks will accelerate the progress of MSMs. The synergy of multidimensional MSMs will be a positive response to fundamental bottlenecks and industrial questions of membranes and will unlock the potential of membranes to displace the existing separation technologies in the future.

Facile fabrication of a highly (110)-oriented ZIF-7 film with rod-shaped seeds

In this study, we report a novel synthetic strategy to prepare a highly (110)-oriented ZIF-7 film possessing superior anti-corrosion properties via oriented epitaxial growth. Our work provides insights into facile preparation of oriented uniform MOF single seed layers and films with rod-shaped MOF seeds as building blocks.

Uniform hierarchical MFI nanosheets prepared via anisotropic etching for solution-based sub-100-nm-thick oriented MFI layer fabrication

Zeolite nanosheets have shown unprecedented opportunities for a wide range of applications, yet developing facile methods for fabrication of uniform zeolite nanosheets remains a great challenge. Here, a facile approach involving anisotropic etching with an aqueous solution of tetrapropylammonium hydroxide (TPAOH) was developed for preparing uniform high-aspect ratio hierarchical MFI nanosheets. In addition, the mechanism associated with the formation of MFI nanosheets was proposed. In the next step, a dynamic air-liquid interface-assisted self-assembly method and single-mode microwave heating were used for b-oriented MFI nanosheets monolayer deposition and controlled in-plane solution-based epitaxial growth, respectively, ensuring the formation of well-intergrown b-oriented MFI layers with sub-100-nm thickness. Moreover, our study indicated that b-oriented ultrathin MFI layers could be fabricated on diverse substrates demonstrating excellent anticorrosion capacity, ionic sieving properties, and n-/i-butane isomer separation performance.

Controlled release of siliceous species for the fabrication of highly b-oriented MFI zeolite films

Silicate precursor nanoparticles are complexed with 1,2-dihydroxybenzene and then gradually released to feed the secondary growth of b-oriented MFI zeolites.

In-Plane Epitaxial Growth of Highly c-Oriented NH2 -MIL-125(Ti) Membranes with Superior H2 /CO2 Selectivity

Preferred-orientation control has significant impact on the separation performance of MOF membranes. Under most conditions the preferred orientation of MOF membranes is dominated by the Van der Drift mechanism of evolutionary growth selection so that the obtained orientation may not be optimized for practical application. In this study, highly c-oriented NH₂ -MIL-125 membranes were prepared on porous α-alumina substrates by combining oriented seeding and controlled in-plane epitaxial growth. Dynamic air-liquid interface-assisted self-assembly of c-oriented NH₂ -MIL-125(Ti) seed monolayers, the use of layered TiS₂ as the metal precursor, and single-mode microwave heating were crucial in ensuring the preferred c-orientation while simultaneously suppressing undesired twin growth. Owing to reduced grain boundary defects, the prepared c-oriented membranes showed an ideal H₂ /CO₂ selectivity of 24.8, which was 6.1 times higher than that of their randomly oriented counterparts under similar operating conditions.

Thermal processing of zeolite seed layers for the fabrication of compact oriented MFI zeolite films

The formation of a close-packed oriented MFI zeolite film through thermal processing created a strong covalent linkage between the seed layer and the substrate.

Fabrication of a highly b-oriented MFI-type zeolite film by the Langmuir-Blodgett method

sec-Butanol-modified rounded-coffin-shaped silicalite-1 (SL) microcrystals were assembled into a compact and highly b-oriented monolayer extending over the centimeter scale via the Langmuir-Blodgett (LB) technique. For comparison, methanol- or ethanol-modified SL microcrystals could not float and were compressed into a dense film in an LB trough. Subsequently, highly b-oriented MFI films with a thickness of ∼1.5 μm were successfully obtained on the solid substrates by secondary growth of the LB monolayer using tetrapropylammonium hydroxide (TPAOH) as the structure-directing agent. The electrochemical experiments confirmed that the prepared films were defect-free. In general, the LB method is a highly controllable and reproducible method of organizing anisotropic zeolite crystals with a preferred orientation over a relatively large surface area. The LB technique could be further applied as an effective platform for the oriented assembly of different types of zeolite particles and the growth of variously oriented zeolite films.