Templated self-assembly of block copolymers and morphology transformation driven by the Rayleigh instability

A decade of innovation and progress in understanding the morphology and structure of heterogeneous polymers in rigid confinement

When confined in nanoscale domains, polymers generally encounter changes in their structural, thermodynamics and dynamics properties compared to those in the bulk, due to the high amount of polymer/wall interfaces and limited amount of matter. The present review specifically deals with the confinement of heterogeneous polymers (i.e. polymer blends and block copolymers) in rigid nanoscale domains (i.e. bearing non-deformable solid walls) where the processes of phase separation and self-assembly can be deeply affected. This review focuses on the innovative contributions of the last decade (2010-2020), giving a summary of the new insights and understanding gained in this period. We conclude this review by giving our view on the most thriving directions for this topic.

Encapsulation of inorganic nanoparticles in a block copolymer vesicle wall driven by the interfacial instability of emulsion droplets

We proposed an effective route, i.e., three-dimensional confined co-assembly of block copolymers and inorganic nanoparticles, to efficiently encapsulate high-density and large-size nanoparticles into the wall of polymeric vesicles.

Kinetic Control of Length and Morphology of Segmented Polymeric Nanofibers in Microfluidic Chips

In this work, we report an approach to prepare segmented polymer nanofibers (SPNFs) composed of rodlike subunits by kinetically controlled self-assembly of polystyrene-b-poly(4-vinylpyridine)-based supramolecules in microfluidic chips. The length and morphology of the SPNFs could be effectively adjusted by changing the total flow rate (V_total) and the molar ratio (x) of 4-vinylpyridine (4VP) unit to a hydrogen-bonding molecule, 3-n-pentadecyphenol. Moreover, the subunits of SPNFs could transform from short rods to spheres when the interfacial tension between PS core and solvent increased. On the contrary, the SPNFs elongated along the major axis when the interfacial tension decreased. This work not only offers mechanism insights into the hierarchical self-assembly of block copolymer-based supramolecules but also provides a versatile and effective method for kinetically controlling the hierarchical structures of assemblies.

Hierarchical self-assembly of a PS-b-P4VP/PS-b-PNIPAM mixture into multicompartment micelles and their response to two-dimensional confinement

Finely tuned synergistic effects among different blocks could realize intriguing hierarchical self-assembly of block copolymers and such hierarchical self-assembly could be manipulated by cylindrical confinement to tune the structures of assemblies.

Paclitaxel-tyroserleutide Conjugates Self-assembly into Nanocarrier for Drug Delivery

Background:

The drug-drug self-assembly was considered as a simple and efficient approach to prepare high drug loading nano-drug carriers and present new opportunities for cancer therapeutics. The strategy of PTX amphiphiles preparation would be a possible way to solve the poor water solubility of PTX.

Methods:

The PTX-YSL conjugate were synthesized and characterized. The PTX-YSL nanocarriers was prepared by a simple self-assembly method. In vitro cell studies and pharmacokinetic studies were evaluated for their in vitro anti-tumor activities and blood retention time.

Results:

The structures of PTX-YSL conjugate were confirmed by LC-MS, 1H NMR and FTIR. The size and morphology of the PTX-YSL self-assembled nanocarriers were observed with TEM and DLS. PTX-YSL nanocarriers could facilitate cellular uptake and had low cytotoxicity. PTX-YSL nanocarriers have longer blood retention for enhancing accumulation in the tumor tissues via EPR effect.

Conclusion:

This drug delivery system formed by PTX-YSL conjugates constitutes a promising and effective drug carrier in cancer therapy.

Replication of Mesoscale Pore One-dimensional Nanostructures: Surface-induced Phase Separation of Polystyrene/Poly(vinyl alcohol) (PS/PVA) Blends

Mesoscale pore one-dimensional (1D) nanostructures, or vertically aligned porous nanostructures (VAPNs), have attracted attention with their excellent hydrophobic properties, ultra-high surface area, and high friction coefficient, compared to conventional vertically aligned nanostructures (VANs). In this study, we investigate the replication of VAPNs produced by the thermal nanoimprint process using anodic aluminum oxide (AAO2) templates (100 nm diameter). Polystyrene/poly(vinyl alcohol) (PS1/PVA) blends, prepared by the advanced melt-mixing process with an ultra-high shear rate, are used to investigate the formation of porosity at the nanometer scale. The results reveal that domain size and mass ratios of PVA precursors in the PS matrix play a dominant role in the interfacial interaction behavior between PS1-PVA-AAO2, on the obtained morphologies of the imprinted nanostructures. With a PVA nanodomain precursor (PS1/PVA 90/10 wt%), the integration of PVA nanodroplets on the AAO2 wall due to the hydrogen bonding that induces the phase separation between PS1-PVA results in the formation of VAPNs after removal of the PVA segment. However, in the case of PVA microdomain precursors (PS1/PVA 70/30 wt%), the structure transformation behavior of PS1 is induced by the Rayleigh instability between PVA encapsulated around the PS1 surfaces, resulting in the PS1 nanocolumns transforming into nanopeapods composed of nanorods and nanospheres.

Progress Report on Phase Separation in Polymer Solutions

Polymeric porous media (PPM) are widely used as advanced materials, such as sound dampening foams, lithium-ion batteries, stretchable sensors, and biofilters. The functionality, reliability, and durability of these materials have a strong dependence on the microstructural patterns of PPM. One underlying mechanism for the formation of porosity in PPM is phase separation, which engenders polymer-rich and polymer-poor (pore) phases. Herein, the phase separation in polymer solutions is discussed from two different aspects: diffusion and hydrodynamic effects. For phase separation governed by diffusion, two novel morphological transitions are reviewed: "cluster-to-percolation" and "percolation-to-droplets," which are attributed to an effect that the polymer-rich and the solvent-rich phases reach the equilibrium states asynchronously. In the case dictated by hydrodynamics, a deterministic nature for the microstructural evolution during phase separation is scrutinized. The deterministic nature is caused by an interfacial-tension-gradient (solutal Marangoni force), which can lead to directional movement of droplets as well as hydrodynamic instabilities during phase separation.

Fusion and clustering of spherical micelles by extruding through a cylindrical channel

Experiments have shown that worm-like cylindrical micelles can be obtained by extruding spherical micelles through a cylindrical channel.

Confined co-assembly of AB/BC diblock copolymer blends under 3D soft confinement

Compared to synthesizing a new block copolymer, blending of two types of block copolymers or a block copolymer and a homopolymer is a simple yet effective approach to create new self-assembled nanostructures. Here, we apply Monte Carlo (MC) simulations to mimic the co-assembly of AB/BC diblock copolymer blends within a three-dimensional (3D) soft confined space, which corresponds to the co-assembly confined in an emulsion droplet in experiment. The confined co-assemblies of four types of block copolymer blends at different block ratios, i.e., A8B8/B8C8, A6B10/B10C6, A12B4/B4C12 and A12B4/B10C6, are investigated by MC simulations. The simulation results reveal that the ratio of different types of blocks and the polymer-solvent interactions between the different blocks and the solvent determine the final self-assembled nanostructures. By tailoring these two controlling parameters, we not only reproduced some classic nanostructures, i.e., pupa-, onion-, and bud-like particles, but also predicted some unconventional nanostructures, such as patch-, Janus-, peanut-, disc- and snowman-like particles via MC simulations.

Controllable Multigeometry Nanoparticles via Cooperative Assembly of Amphiphilic Diblock Copolymer Blends with Asymmetric Architectures

Multigeometry nanoparticles with high complexity in composition and structure have attracted significant attention for enhanced functionality. We assess a simple but versatile strategy to construct hybrid nanoparticles with subdivided geometries through the cooperative assembly of diblock copolymer blends with asymmetric architectures. We report the formation of multicompartmental, vesicular, cylindrical, and spherical structures from pure AB systems. Then, we explore the assemblies of binary AB/AC blends, where the two incompatible, hydrophobic diblock copolymers subdivide into self-assembled local geometries, and the complexity of the obtained morphologies increases. We expand the strategy to ternary AB/AC/AD systems by tuning the effect of phase separation of different hydrophobic domains on the surface or internal region of the nanoparticle. The kinetic control of the coassembly in the initial stage is crucial for controlling the final morphology. The interactions of copolymers with different block lengths and chemistries enable the stabilization of interfaces, rims and ends of subdomains in the hybrid multigeometry nanoparticles. With further exploration of size and shape, the dependence of local geometry on the volume fraction is discussed. We show an efficient approach for controllable multigeometry nanoparticle construction that will be useful for multifunctional and hierarchical nanomaterials.

Recent progress in the self-assembly of block copolymers confined in emulsion droplets

When the self-assembly of block copolymers (BCPs) occurs within a deformable emulsion droplet, BCPs can aggregate into a variety of nanoscaled particles with unique nanostructures and properties since the confinement effect can effectively break the symmetry of a structure.

Controllable multicompartment morphologies from cooperative self-assembly of copolymer-copolymer blends

Multicompartment nanostructures, such as microcapsules with clearly separated shell and core, are not easily accessible by conventional block copolymer self-assembly. We assess a versatile computational strategy through cooperative assembly of diblock copolymer blends to generate spherical and cylindrical compartmentalized micelles with intricate structures and morphologies. The co-assembly strategy combines the advantages of polymer blending and incompatibility-induced phase separation. Following this strategy, various nanoassemblies of pure AB, binary AB/AC and ternary AB/AC/AD systems such as compartmentalized micelles with sponge-like, Janus, capsule-like and onion-like morphologies can be obtained. The formation and structural adjustment of microcapsule micelles, in which the shell or core can be occupied by either pure or mixed diblock copolymers, were explored. The mechanism involving the separation of shell and core copolymers is attributed to the stretching force differences of copolymers which drive the arrangement of different copolymers in a pathway to minimize the total interfacial energy. Moreover, by adjusting block interactions, an efficient approach is exhibited for regulating the shell or core composition and morphology in microcapsule micelles, such as the transition from the "pure shell/mixed core" morphology to the "mixed shell/pure core" morphology in the AB/AC/AD micelle. This mesoscale simulation study identifies the key factors governing co-assembly of diblock copolymer blends and provides bottom-up insights towards the design and optimization of new multicompartment micelles.

Monte Carlo Study of Degenerate Behavior of AB Diblock Copolymer/Nanoparticle under Cylindrical Confinement

Degenerate behavior (i.e., forming different self-assembled structures for a given block copolymer (BCP) under the same confinement) commonly exists in various confined systems. Understanding degenerate behavior is crucial for precise control over the structures formed by self-assembly systems under confinement. In this study, the degenerate behavior of a self-assembled AB diblock copolymer/nanoparticle (NP) mixture in a cylindrical pore is studied using Monte Carlo simulation. We find that the degenerate behavior of such a mixture depends on the introduction of the NP. Under different pore sizes, four typical degenerate structures [i.e., single helices (S-helices), double helices (D-helices), parallel cylinders, and stacked toroids] can be obtained if the NP content is zero. However, when the NP content in the mixture is increased, it is found that the number of degenerate structures decreases, that is, only blocky structures can be obtained in the case of high NP content. Moreover, the probability of forming S-helices decreases, whereas the probability of forming D-helices increases with increase in the NP content. Analysis of the interactive enthalpy densities and the chain conformation of the systems indicates that entropy plays an important role in the degenerate structure formation. This study provides some new insights into the degenerate behavior of a BCP/NP mixture under confinement, which can offer a theoretical reference for further experiments.

Formation of Periodically Arranged Nanobubbles in Mesopores: Capillary Bridge Formation and Cavitation during Sorption and Solidification in an Hierarchical Porous SBA-15 Matrix

We report synchrotron-based small-angle X-ray scattering experiments on a template-grown porous silica matrix (Santa Barbara Amorphous-15) upon in situ sorption of fluorinated pentane C5F12 along with volumetric gas sorption isotherm measurements. Within the mean-field model of Saam and Cole for vapor condensation in cylindrical pores, a nitrogen and C5F12 sorption isotherm is well described by a bimodal pore radius distribution dominated by meso- and micropores with 3.4 and 1.6 nm mean radius, respectively. In the scattering experiments, two different periodicities become evident. One of them (d1 = 11.5 nm) reflects the next nearest neighbor distance in a 2D-hexagonal lattice of tubular mesopores. A second periodicity (d2 = 11.4 nm) found during in situ sorption and freezing experiments is traced back to a superstructure along the cylindrical mesopores. It is compatible with periodic pore corrugations found in electron tomograms of empty SBA-15 by Gommes et al. ( Chem. Mater. 2009, 21, 1311 - 1317). A Rayleigh-Plateau instability occurring at the cylindrical blockcopolymer micelles characteristic of the SBA-15 templating process quantitatively accounts for the superstructure and thus the spatial periodicity of the pore wall corrugation. The consequences of this peculiar morphological feature on the spatial arrangement of C5F12, in particular the formation of periodically arranged nanobubbles (or voids) upon adsorption, desorption, and freezing of liquids, are discussed in terms of capillary bridge formation and cavitation in tubular but periodically corrugated pores.

Self-assembly of ABC triblock copolymers under 3D soft confinement: a Monte Carlo study

Under three-dimensional (3D) soft confinement, block copolymers can self-assemble into unique nanostructures that cannot be fabricated in an un-confined space. Linear ABC triblock copolymers containing three chemically distinct polymer blocks possess relatively complex chain architecture, which can be a promising candidate for the 3D confined self-assembly. In the current study, the Monte Carlo technique was applied in a lattice model to study the self-assembly of ABC triblock copolymers under 3D soft confinement, which corresponds to the self-assembly of block copolymers confined in emulsion droplets. We demonstrated how to create various nanostructures by tuning the symmetry of ABC triblock copolymers, the incompatibilities between different block types, and solvent properties. Besides common pupa-like and bud-like nanostructures, our simulations predicted various unique self-assembled nanostructures, including a striped-pattern nanoparticle with intertwined A-cages and C-cages, a pyramid-like nanoparticle with four Janus B-C lamellae adhered onto its four surfaces, an ellipsoidal nanoparticle with a dumbbell-like A-core and two Janus B-C lamellae and a Janus B-C ring surrounding the A-core, a spherical nanoparticle with a A-core and a helical Janus B-C stripe around the A-core, a cubic nanoparticle with a cube-shape A-core and six Janus B-C lamellae adhered onto the surfaces of the A-cube, and a spherical nanoparticle with helical A, B and C structures, from the 3D confined self-assembly of ABC triblock copolymers. Moreover, the formation mechanisms of some typical nanostructures were also examined by the variations of the contact numbers with time and a series of snapshots at different Monte Carlo times. It is found that ABC triblock copolymers usually aggregate into a loose aggregate at first, and then the microphase separation between A, B and C blocks occurs, resulting in the formation of various nanostructures.

Hierarchical hybrid nanostructures: controlled assembly of polymer-encapsulated gold nanoparticles via a Rayleigh-instability-driven transformation under cylindrical confinement

A novel method to fabricate hierarchical hybrid nanostructures assembled from polystyrene-encapsulated gold nanoparticles is developed.

Effect of Topological Structures on the Self-Assembly Behavior of Supramolecular Amphiphiles

Three types of azobenzene-based telechelic guest polymers, PEG-azo, azo-PEG-azo, and PEG-azo4, were synthesized by a facile method. Subsequently, a series supramolecular amphiphiles with three distinct topological structures (hemitelechelic, ditelechelic, and quadritelechelic) were constructed through coupling with host polymer β-cyclodextrin-poly(l-lactide) (β-CD-PLLA) by combined host-guest complexation. Research on the self-assembly behavior of these amphiphiles demonstrated that the variation in self-assembly was tuned by the synergistic interaction of hydrophilicity and the curvature of the polymer chains, and very importantly, the topological structure of amphiphiles demonstrated effective control of the self-assembly behavior.

Structural Transformation of Diblock Copolymer/Homopolymer Assemblies by Tuning Cylindrical Confinement and Interfacial Interactions

In this study, we report the controllable structural transformation of block copolymer/homopolymer binary blends in cylindrical nanopores. Polystyrene-b-poly(4-vinylpyridine)/homopolystyrene (SVP/hPS) nanorods (NRs) can be fabricated by pouring the polymers into an anodic aluminum oxide (AAO) channel and isolated by selective removal of the AAO membrane. In this two-dimensional (2D) confinement, SVP self-assembles into NRs with concentric lamellar structure, and the internal structure can be tailored with the addition of hPS. We show that the weight fraction and molecular weight of hPS and the diameter of the channels can significantly affect the internal structure of the NRs. Moreover, mesoporous materials with tunable pore shape, size, and packing style can be prepared by selective solvent swelling of the structured NRs. In addition, these NRs can transform into spherical structures through solvent-absorption annealing, triggering the conversion from 2D to 3D confinement. More importantly, the transformation dynamics can be tuned by varying the preference property of surfactant to the polymers. It is proven that the shape and internal structure of the polymer particles are dominated by the interfacial interactions governed by the surfactants.