Influence of Shear on the Alignment of a Lamellae-Forming Pentablock Copolymer

Controlled patterning of crystalline domains by frontal polymerization

Materials with hierarchical architectures that combine soft and hard material domains with coalesced interfaces possess superior properties compared with their homogeneous counterparts1-4. These architectures in synthetic materials have been achieved through deterministic manufacturing strategies such as 3D printing, which require an a priori design and active intervention throughout the process to achieve architectures spanning multiple length scales5-9. Here we harness frontal polymerization spin mode dynamics to autonomously fabricate patterned crystalline domains in poly(cyclooctadiene) with multiscale organization. This rapid, dissipative processing method leads to the formation of amorphous and semi-crystalline domains emerging from the internal interfaces generated between the solid polymer and the propagating cure front. The size, spacing and arrangement of the domains are controlled by the interplay between the reaction kinetics, thermochemistry and boundary conditions. Small perturbations in the fabrication conditions reproducibly lead to remarkable changes in the patterned microstructure and the resulting strength, elastic modulus and toughness of the polymer. This ability to control mechanical properties and performance solely through the initial conditions and the mode of front propagation represents a marked advancement in the design and manufacturing of advanced multiscale materials.

Alternating Gyroid in Block Polymer Blends

Alternating gyroid is a lower symmetry variant of the double gyroid morphology, where the left-handed and right-handed chiral networks are physically distinct. This structure is of particular interest for photonic applications owing to predictions of a complete photonic band gap subject to the requirement of a large dielectric contrast between the individual networks and sufficient optical matching between one of the networks and the matrix. We provide evidence, via self-consistent field theory (SCFT), that stoichiometric blends of double-gyroid-forming AB and BC diblock copolymers with relatively immiscible A and C blocks should form an alternating gyroid morphology with complementary three-dimensional A and C networks that have a free energy that is nearly degenerate with two phase-separated double gyroid states. Solvent casting offers the potential for trapping this binary mixture of diblock copolymers in this metastable alternating gyroid phase. Theory further predicts that the addition of a minuscule amount (<1%) of ABC triblock terpolymer will open an alternating gyroid stability window in the resulting ternary-phase diagram. The surfactant-like stabilization produced by the triblock is relatively insensitive to its exact composition provided the B-block forms a sufficiently long bridge between the A-rich and C-rich networks. This blending strategy provides significant synthetic and material processing advantages compared to prevailing methods to produce an alternating gyroid phase in block polymers.

Universal Alignment of Graphene Oxide in Suspensions and Fibers

Graphene oxide (GO) has become a key component for high-performance carbon-based films or fibers based on its dispersibility and liquid crystallinity in an aqueous suspension. While the superior performance of GO-based fiber relies on their alignment at the submicrometer level, fine control of the microstructure is often hampered, in particular, under dynamic nature of GO-processing involving shear. Here, we systemically studied the structural variation of GO suspensions under shear conditions via in situ rheo-scattering and shear-polarized optical microscope analysis. The evolution of GO alignment under shear is indeed complex. However, we found that the shear-dependent structural equilibrium exists. GO showed a nonlinear structural transition with shear, yet there is a "universal" shear threshold for the best alignment, resulting in graphene fiber achieved an improvement in mechanical properties by ∼54% without any chemical modification. This finding challenges the conventional concept that high shear stress is required for the good alignment of particles and their best performance.

Developing Anisotropy in Self-Assembled Block Copolymers: Methods, Properties, and Applications

Block copolymers (BCPs) self-assembly has continually attracted interest as a means to provide bottom-up control over nanostructures. While various methods have been demonstrated for efficiently ordering BCP nanodomains, most of them do not generically afford control of nanostructural orientation. For many applications of BCPs, such as energy storage, microelectronics, and separation membranes, alignment of nanodomains is a key requirement for enabling their practical use or enhancing materials performance. This review focuses on summarizing research progress on the development of anisotropy in BCP systems, covering a variety of topics from established aligning techniques, resultant material properties, and the associated applications. Specifically, the significance of aligning nanostructures and the anisotropic properties of BCPs is discussed and highlighted by demonstrating a few promising applications. Finally, the challenges and outlook are presented to further implement aligned BCPs into practical nanotechnological applications, where exciting opportunities exist.

Shear-Rolling Process for Unidirectionally and Perpendicularly Oriented Sub-10-nm Block Copolymer Patterns on the 4 in Scale

Shear alignment of the block copolymer (BCP) thin film is one of the promising directed self-assembly (DSA) methodologies for the unidirectional alignment of sub-10 nm microdomains of BCPs for next-generation nanolithography and nanowire-grid polarizers. However, because of the differences in the surface/interfacial energies at the top surface/bottom interface, the shear-induced ordering of BCP nanopatterns has been restricted to BCPs with spherical and cylindrical nanopatterns and cannot be realized for high-aspect-ratio perpendicular lamellar structures, which is essential for practical application to semiconductor pattern processes. It is still a difficult challenge to fabricate the unidirectional alignment in a short time over a large area. In this study, we propose an approach for combining the shear-rolling process with the filtered plasma treatment of BCP films for the fabrication of unidirectionally aligned and perpendicularly oriented lamellar nanostructures. This approach enables fabrication within 1 min on a 4 in scale. We treated filtered plasma on the BCP film for perpendicular orientation and executed the hot-rolling process with different roller and stage speeds. Large-scale shear was generated only at the location where the BCP film was in contact with both the roller and stage, effectively applying shear stress to a large area of the BCP film within a short time. The repeated application of this shear-rolling process can achieve a higher level of unidirectional alignment. Our aligned BCP vertical lamellae were used to fabricate a high-aspect-ratio sub-10-nm-wide metallic nanowire array via dry/wet processes. In addition, shear-rolling with chemoepitaxy patterns can achieve higher orientational order and lower defectivity.

Collagen Pentablock Copolymers Form Smectic Liquid Crystals as Precursors for Mussel Byssus Fabrication

Protein-based biological materials are important role models for the design and fabrication of next generation advanced polymers. Marine mussels (Mytilus spp.) fabricate hierarchically structured collagenous fibers known as byssal threads via bottom-up supramolecular assembly of fluid protein precursors. The high degree of structural organization in byssal threads is intimately linked to their exceptional toughness and self-healing capacity. Here, we investigated the hypothesis that multidomain collagen precursor proteins, known as preCols, are stored in secretory vesicles as a colloidal liquid crystal (LC) phase prior to thread self-assembly. Using advanced electron microscopy methods, including scanning TEM and FIB-SEM, we visualized the detailed smectic preCol LC nanostructure in 3D, including various LC defects, confirming this hypothesis and providing quantitative insights into the mesophase structure. In light of these findings, we performed an in-depth comparative analysis of preCol protein sequences from multiple Mytilid species revealing that the smectic organization arises from an evolutionarily conserved ABCBA pentablock copolymer-like primary structure based on demarcations in hydropathy and charge distribution as well as terminal pH-responsive domains that trigger fiber formation. These distilled supramolecular assembly principles provide inspiration and strategies for sustainable assembly of nanostructured polymeric materials for potential applications in engineering and biomedical applications.

Complete Photonic Band Gaps with Nonfrustrated ABC Bottlebrush Block Polymers

Bottlebrush block polymers are a promising platform for self-assembled photonic materials, yet most work has been limited to one-dimensional photonic crystals based on the lamellar phase. Here we demonstrate with simulation that nonfrustrated ABC bottlebrush block polymers can be used to self-assemble three-dimensional photonic crystals with complete photonic band gaps. To show this, we have developed a computational approach that couples self-consistent field theory (SCFT) simulations to Maxwell's equations, thereby permitting a direct link between molecular design, self-assembly, and photonic band structures. Using this approach, we calculate the phase diagram of nonfrustrated ABC bottlebrush block polymers and identify regions where the alternating gyroid and alternating diamond phases are stable. By computing the photonic band structures of these phases, we demonstrate that complete band gaps can be found in regions of thermodynamic stability, thereby suggesting a route to realize these photonic materials experimentally. Furthermore, we demonstrate that gap size depends on volume fraction, segregation strength, and polymer architecture, and we identify a design strategy based on symmetry breaking that can achieve band gaps for lower values of refractive index contrast. Taken together, the approach presented here provides a powerful and flexible tool for predicting both the self-assembly and photonic band structures of polymeric materials.

Synthetic approaches for multiblock copolymers

Multiblock copolymers (MBCs) are an emerging class of synthetic polymers that exhibit different macromolecular architectures and behaviours to those of homopolymers or di/triblock copolymers.

Precise syntheses of structurally possible all tetrablock quaterpolymers by a methodology combining living anionic polymerization with linking chemistry using 1 : 1 addition reaction

A methodology combining living anionic polymerization with linking chemistry using 1 : 1 addition reaction has been developed for the syntheses of tetrablock quaterpolymers composed of A, B, C, and D blocks.

Influence of Composition Fluctuations on the Linear Viscoelastic Properties of Symmetric Diblock Copolymers near the Order-Disorder Transition

Rheological evidence of composition fluctuations in disordered diblock copolymers near the order-disorder transition (ODT) has been documented in the literature over the past three decades, characterized by a failure of time-temperature superposition (tTS) to reduce linear dynamic mechanical spectroscopy (DMS) data in the terminal viscoelastic regime to a temperature-independent form. However, for some materials, most notably poly(styrene-b-isoprene) (PS-PI), no signature of these rheological features has been found. We present small-angle X-ray scattering (SAXS) results on symmetric poly(cyclohexylethylene-b-ethylene) (PCHE-PE) diblock copolymers that confirm the presence of fluctuations in the disordered state and DMS measurements that also show no sign of the features ascribed to composition fluctuations. Assessment of DMS results published on five different diblock copolymer systems leads us to conclude that the effects of composition fluctuations can be masked by highly asymmetric block dynamics, thereby resolving a long-standing disagreement in the literature and reinforcing the importance of mechanical contrast in understanding the dynamics of ordered and disordered block polymers.

Mesoscopic dynamics of inhomogeneous polymers based on variable cell shape dynamic self-consistent field theory

In this paper, we combine variable cell shape method with dynamic self-consistent field theory and extend to study structure and dynamics under shear for triblock copolymer melts. Due to shear, the calculation cell shape is variable and no longer orthogonal. Pseudospectral method is employed to solve the diffusion equation for chain propagator on the nonorthogonal coordinate and the shear periodical condition can be easily designed in terms of the variable cell shape method. By using this strategy, the shear induced morphology evolution is investigated for topologically complex polymeric systems such as linear and star triblock copolymers; the morphology of linear ABC triblock copolymers is more shear sensitive than that of star triblocks. In particular, once the chain propagator is obtained, the microscopic elastic stress and spatial stress distribution can be derived and thus the dynamic mechanical property can be calculated under shear. By imitating the dynamic storage modulus G' corresponding to any given morphology in the oscillatory shear measurements, we explore the relationship between the morphology and the storage modulus G' and extend to study the mechanism of phase separation dynamics as well as order-disorder transition (ODT) for linear and star triblock copolymers. The results show that the chain architecture can be easily distinguished by investigating the ODT, though the systems such as AB symmetric diblock and ABA triblock copolymers by coupling AB precursors almost exhibit similar microstructures. In addition, the storage modulus G' and loss modulus G" can be simultaneously determined in frequency sweeps of oscillatory shear measurements and the dependence of the moduli on phase separated patterns and the chain topology is investigated. The simulation findings are in qualitatively agreement with the experimental results.

A rheo-optical apparatus for real time kinetic studies on shear-induced alignment of self-assembled soft matter with small sample volumes

In soft materials, self-assembled nanoscale structures can allow new functionalities but a general problem is to align such local structures aiming at monodomain overall order. In order to achieve shear alignment in a controlled manner, a novel type of rheo-optical apparatus has here been developed that allows small sample volumes and in situ monitoring of the alignment process during the shear. Both the amplitude and orientation angles of low level linear birefringence and dichroism are measured while the sample is subjected to large amplitude oscillatory shear flow. The apparatus is based on a commercial rheometer where we have constructed a flow cell that consists of two quartz teeth. The lower tooth can be set in oscillatory motion whereas the upper one is connected to the force transducers of the rheometer. A custom made cylindrical oven allows the operation of the flow cell at elevated temperatures up to 200 degrees C. Only a small sample volume is needed (from 9 to 25 mm(3)), which makes the apparatus suitable especially for studying new materials which are usually obtainable only in small quantities. Using this apparatus the flow alignment kinetics of a lamellar polystyrene-b-polyisoprene diblock copolymer is studied during shear under two different conditions which lead to parallel and perpendicular alignment of the lamellae. The open device geometry allows even combined optical/x-ray in situ characterization of the alignment process by combining small-angle x-ray scattering using concepts shown by Polushkin et al. [Macromolecules 36, 1421 (2003)].

Shear-induced network-to-network transition in a block copolymer melt

A tricontinuous (10,3)c network phase is documented in a poly(cyclohexylethylene-b-ethylethylene-b-ethylene) triblock copolymer melt based on small-angle x-ray scattering. Application of shear transforms the self-assembled soft material into a single crystal (10,3)d network while preserving the short-range threefold connector geometry. Long-range topological restructuring reduces the space group symmetry, from Fddd to Pnna, maintaining orthorhombic lattice symmetry. Both phases are stable to long time annealing, indicative of nearly degenerate free energies and prohibitive kinetic barriers.