Rheology of Poly(ethylene oxide)/Organoclay Nanocomposites

Adhesion Characterization and Enhancement between Polyimide-Silica Composite and Nodulated Copper for Applications in Next-Generation Microelectronics

As the need for high-speed electronics continues to rise rapidly, printed wiring board (PWB) requirements become ever-more demanding. A typical PWB is fabricated by bonding dielectric films such as polyimide to electrically conductive copper foil such as rolled annealed (RA) copper and is expected to become thinner, flexible, durable, and compatible with high-frequency 5G performance. Polyimide films inherently feature a higher coefficient of thermal expansion (CTE) than copper foils; this mismatch causes residual thermal stresses. To attenuate the mismatch, silica nanoparticles may be used to reduce the CTE of PI. A nodulated copper surface can be used to enhance the Cu/PI adhesion by additional bonding mechanisms that could include a type of mechanical bonding, which is a focus of this study. In this investigation, a 90° peel test was used to measure the peel strength in copper/polyimide/copper laminates containing nodulated copper and polyimide reinforced with 0, 20, and 40 wt % silica nanoparticles. The influence of silica nanoparticles on the peel strength was quantitatively evaluated. Laminates incorporating polyimide films lacking silica nanoparticles had a ∼3.75× higher peel strength compared with laminates reinforced with 40% silica. Their failure surfaces were analyzed by using scanning electron microscopy (SEM), energy-dispersive X-ray analysis (EDX), and X-ray photoelectron spectroscopy to identify the mode of failure and to understand bonding mechanisms. The key bonding mechanism, mechanical interlocking, was achieved when the polyimide surrounded or engulfed the copper nodules when the laminate was created. Post-testing failure surface analysis revealed the presence of copper on the polyimide side and polyimide on the copper side, indicating mixed mode failure. An analytical model was developed to determine the impact of applied pressure, temperature, and time on the polyimide penetration and mechanical interlocking around the copper nodules. The model was validated by measuring the peel strength on another set of specimens fabricated using increased temperature and pressure that showed a 3× increase in peel strength compared to lower temperature/pressure processing conditions. This enhanced adhesion resulted from the lower polymer material viscosity at higher temperatures, which fosters deeper and more complete penetration around the copper nodules during processing at higher pressures for longer durations. The methodology of combining peel testing, viscosity and CTE measurement, SEM/EDX, surface chemical analysis, and penetration depth calculation developed herein enables the calculation of the desired processing parameters to enhance functionality and improve adhesion.

Montmorillonite Exfoliation in LLDPE and Factors Affecting Its Orientation: From Monolayer to Multi-Nano-Layer Polymer Films

The motivations of the present work are to investigate the exfoliation of montmorillonite within a linear low-density polyethylene matrix and to control its orientation during the cast extrusion process. The first part is focused on the exfoliation of the montmorillonite through the melt extrusion process. The accuracy and relevance of each method used to determine the exfoliation state of montmorillonite have been examined, thanks to X-ray diffraction, transmission electronic microscopy, and rheology. All these methods have presented limitations, but the combination of all leads to a better estimation of the exfoliation state. Finally, the orientation of the montmorillonite is quantified systematically by X-ray texture analysis and correlated with process parameters to discern which one is affecting their orientation. The results have demonstrated an enhancement of the "in-plane" orientation of the montmorillonite with the exfoliation, especially at high concentration and when combined with cast extrusion. Finally, in the multi-nano-layer polymer film configuration, the reduction of the individual layers 29 nm thickness leads to some orientation improvements. However, these improvements are almost at the same level as the concentration effect in a monolayer system. This work gives an overview of all the parameters needed to achieve a significant organo-modified montmorillonite "in-plane" orientation.

Application of Organoclays in Oil-Based Drilling Fluids: A Review

Organoclays (OCs), formed by surface modification of clay minerals using organic compounds, are typical additives for providing rheology for oil-based drilling fluids (OBDFs). There are different studies on the effect of OCs on the rheological properties of oil-based systems under high-pressure, high-temperature (HPHT) conditions, but finding new OCs as rheology control agents is attractive for drilling fluid engineers. This work reviews different OCs used in OBDFs, namely, organo-montmorillonite (OMMT), organo-sepiolite (OSEP), and organo-palygorskite (OPAL). Furthermore, the structure of OCs in OBDFs, their rheological properties, and the thermal stability of OCs were investigated. Besides, the role of fibrous and layered OCs in enhancing the rheological properties of OBDFs is illustrated. Finally, the synergistic use of different OCs to enhance the thermal stability and rheological properties of the OBDFs is presented. The study highlights research gaps and recommendations for research approaches and potential areas that need further investigation. The application of OCs in OBDFs is a wide field and has huge potential to be developed. The use of OCs in OBDFs will promote development in the oil and gas industry.

Gels That Serve as Mucus Simulants: A Review

Mucus is a critical part of the human body's immune system that traps and carries away various particulates such as anthropogenic pollutants, pollen, viruses, etc. Various synthetic hydrogels have been developed to mimic mucus, using different polymers as their backbones. Common to these simulants is a three-dimensional gel network that is physically crosslinked and is capable of loosely entrapping water within. Two of the challenges in mimicking mucus using synthetic hydrogels include the need to mimic the rheological properties of the mucus and its ability to capture particulates (its adhesion mechanism). In this paper, we review the existing mucus simulants and discuss their rheological, adhesive, and tribological properties. We show that most, but not all, simulants indeed mimic the rheological properties of the mucus; like mucus, most hydrogel mucus simulants reviewed here demonstrated a higher storage modulus than its loss modulus, and their values are in the range of that found in mucus. However, only one mimics the adhesive properties of the mucus (which are critical for the ability of mucus to capture particulates), Polyvinyl alcohol-Borax hydrogel.

Preparation and Characterization of Polypropylene/Sepiolite Nanocomposites for Potential Application in Automotive Lightweight Materials

Polypropylene (PP)/sepiolite nanocomposites were prepared using the melt blending technique. The effects of nano-sepiolite content on the mechanical property, thermal property, crystallinity, morphology and rheological property of PP/sepiolite nanocomposites were investigated. The organic modified sepiolites (OSep) were dispersed evenly in PP matrix after surface treatment. The addition of OSep improved the storage modulus and thermal stability, showing a strong interaction between OSep and PP matrix. With the increase of OSep content, the fluidity of PP/OSep composites first increased due to the lubrication of surface modifiers and then decreased due to the interaction between OSep and PP. The size of the toughening agent elastomer first increased and then decreased, and the impact notched strength of PP/Osep composites first decreased and then increased. The loading of OSep also reduced the crystallinity and shrinkage rate of PP. PP/OSep nanocomposites have potential applications in high-performance automotive lightweight materials.

Keratin/Polylactic acid/graphene oxide composite nanofibers for drug delivery

In this work keratin/poly(lactic acid) (PLA) 50/50 wt blend nanofibers with different loadings of graphene-oxide (GO) were prepared by electrospinning and tested as delivery systems of Rhodamine Blue (RhB), selected as a model of a drug. The effect of GO on the electrospinnability and drug release mechanism and kinetics was investigated. Rheological measurements carried out on the blend solutions revealed unsatisfactory compatibility between keratin and PLA under quiet condition. Accordingly, poor interfacial adhesion between the two phases was observed by SEM analysis of a film prepared by solution casting. On the contrary, keratin chains seem to rearrange under the flux conditions of the electrospinning process thus promoting better interfacial interactions between the two polymers, thereby enhancing their miscibility, which resulted in homogeneous and defect-free nanofibers. The loading of GO into the keratin/PLA solution contributes to increase its viscosity, its shear thinning behavior, and its conductivity. Accordingly, thinner and more homogeneous nanofibers resulted from solutions with a relatively high conductivity coupled with a pronounced shear thinning behavior. FTIR and DSC analyses have underlined, that while the PLA/GO interfacial interactions significantly compete with the PLA/keratin ones, there are no significant effects of GO on the structural organization of keratin in blend with the PLA. However, GO offers several advantages from the application point of view by slightly improving the mechanical properties of the electrospun mats and by slowing down the release of the model drug through the reduction of the matrix swelling.

Fumed Silica-Based Suspensions for Shear Thickening Applications: A Full-Scale Rheological Study

Understanding shear thickening fluids (STFs) is critically important in a broad spectrum of fields ranging from biology to military. STFs are referred to the suspension of solid particles in an inert carrier liquid. Customizing the thickening behavior is vital for obtaining desired properties. Hence, comprehending shear thickening mechanisms is necessary to fully understand the factors affecting the shear thickening response of the STFs. Herein, we systematically investigate the effects of a wide range of parameters, from inherent properties of the constituents, including size and surface chemistry of the suspended particles, to practical conditions such as temperature and shear history, on the shear thickening behavior of fumed silica nanoparticles (NPs)-based suspensions in a polyethylene glycol (PEG) medium. Accordingly, increasing the hydrophobicity of the silica NPs or decreasing the NP size transforms the suspensions from sol to gel. The sol systems exhibit a strong shear thickening response, while shear thinning behavior is prominent in the strong gel systems. Hybridization of different silica NPs is also leveraged to tune the shear thickening behavior. In addition, we showcase the decisive role of operating temperature or shear history on the shear thickening behavior of suspensions. For instance, in terms of the shear history, above a critical value of preshear, the shear thickening behavior occurs at lower shear rates for STFs containing hydrophilic NPs. It is believed that the provided insights in this study can pave the way for developing advanced STFs with prescribed features.

Dependence of Electrical Conductivity on Phase Morphology for Graphene Selectively Located at the Interface of Polypropylene/Polyethylene Composites

Conductive composites of polypropylene (PP) and polyethylene (PE) filled with thermally reduced graphene oxide (TRG) were prepared using two different processing sequences. One was a one-step processing method in which the TRG was simultaneously melt blended with PE and PP, called TRG/PP/PE. The second was a two-step processing method in which the TRG and the PP were mixed first, and then the (TRG/PP) masterbatch was blended with PE, called (TRG/PP)/PE. The phase morphology and localization of the TRG in TRG/PP/PE and (TRG/PP)/PE composites with different PP/PE compositions were observed by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The TRG was found to be selectively dispersed in the PE phase of the TRG/PP/PE composites, resulting in a low percolation threshold near 2.0 wt%. In the (TRG/PP)/PE composites, the TRG was selectively located at the PP/PE blend interface, resulting in a percolation threshold that was lower than 1.0 wt%. With the addition of 2.0 wt% TRG, the (TRG/PP)/PE composites exhibited a wide range of electrical conductivities at PP/PE weight ratios of 10 w/90 w to 80 w/20 w. Moreover, electrical and rheological measurements of the composites revealed that the co-continuous phase structure is the most efficient candidate for the fabrication of conductive composites.

Preparation of Well-Exfoliated Poly(ethylene-co-vinyl acetate)/α-Zirconium Phosphate Nanocomposites

Poly(ethylene-co-vinyl acetate) (PEVAc) nanocomposites containing exfoliated α-zirconium phosphate (ZrP) have been prepared using a simple solution mixing method to improve their barrier and mechanical properties. ZrP was pre-exfoliated with a surfactant, followed by additional targeted surface functionalization and surfactant exchange to allow for hydrogen bonding of ZrP with the acetate functionality on PEVAc and to improve ZrP surface hydrophobicity. The solvent is found to play an important role in stabilizing ZrP exfoliation in the presence of PEVAc to retain full exfoliation and homogeneous dispersion upon the removal of the solvent. The PEVAc/ZrP nanocomposite exhibits greatly improved oxygen barrier, melt strength, and mechanical properties. The usefulness of the present study for the preparation of olefinic polymer nanocomposites is discussed.

Melt Rheology and Mechanical Characteristics of Poly(Lactic Acid)/Alkylated Graphene Oxide Nanocomposites

Poly(lactic acid) (PLA) nanocomposites were synthesized by a solution blending and coagulation method using alkylated graphene oxide (AGO) as a reinforcing agent. Turbiscan confirmed that the alkylation of GO led to enhanced compatibility between the matrix and the filler. The improved dispersity of the filler resulted in superior interfacial adhesion between the PLA chains and AGO basal plane, leading to enhanced mechanical and rheological properties compared to neat PLA. The tensile strength and elongation at break, i.e., ductility, increased by 38% and 42%, respectively, at the same filler content nanocomposite (PLA/AGO 1 wt %) compared to nonfiller PLA. Rheological analysis of the nanocomposites in the molten state of the samples was performed to understand the filler network formed inside the matrix. The storage modulus increased significantly from PLA/AGO 0.5 wt % (9.6 Pa) to PLA/AGO 1.0 wt % (908 Pa). This indicates a percolation threshold between the two filler contents. A steady shear test was performed to examine the melt flow characteristics of PLA/AGO nanocomposites at 170 °C, and the viscosity was predicted using the Carreau-Yasuda model.

Viscoelasticity of Nanosheet-Filled Polymer Composites: Three Regimes in the Enhancement of Moduli

We employed nonequilibrium molecular dynamics simulations to elucidate the viscoelastic properties of nanosheet (NS)-filled polymer composites. The effects of NS loadings and NS-polymer interaction on viscoelasticity were examined. The simulation results show that the NS-filled polymer composites exhibit an enhanced storage modulus and loss modulus as the NSs are loaded. There are three regimes of the enhanced process based on the NS loadings. At lower NS loadings, the motion of polymers slows down owing to the interaction between NSs and polymers, and the polymer chains generally follow the Rouse dynamics. As the NS loadings increase, the polymer chains are confined between NSs, leading to a substantial increment in dynamic moduli. At higher NS loadings, a transient network is formed, which strengthens the dynamic moduli further. In addition, the attractive NS-polymer interaction can improve the dispersion of NSs and increase the storage and loss moduli. The present work could provide essential information for designing high-performance hybrid polymeric materials.

Determining electrospun morphology from the properties of protein-polymer solutions

Integrating natural macromolecules, e.g. proteins, is a progressive trend in the fabrication of biocompatible sub-micrometer fibers with tunable diameters using the electrospinning technique. The correlation between solution properties and electrospun morphology is critical; it is quite clear for synthetic linear polymer solutions but remains uncertain for solutions with protein. Here, we report the determination of electrospun morphology in protein-polymer solutions of poly(ethylene oxide) (PEO) and zein, a storage protein from corn. The viscosity of the zein/PEO mixed solutions can be well described using the Lederer-Roegiers equation and decreases with the increase of the fraction of zein. The surface tension sharply decreases above a critical concentration at the saturation of the interfacial monolayer. Correspondingly, the different electrospun morphologies-from bead, coexisting bead and fiber, to fiber and ribbon-were mapped onto a ternary phase diagram and a viscosity contour plot. Such coupling provides a clear way to determine the electrospun morphology from solution properties. The occurrence of electrospun fibers partially follows two empirical rules, while the critical point revealed from surface tension has the best approximation. The diameters of electrospun fibers were found to have a scaling relationship against concentration, zero-shear viscosity and surface tension of solutions. These scaling exponents were compared with those from typical polymer solutions. The analysis suggests that aqueous ethanol gives different solvent qualities to zein and PEO solutions, resulting in the irregular shape in the phase diagram that correlates solution properties and electrospun morphologies.

Reconsideration of the Rheology of Silica Filled Natural Rubber Compounds

There is substantial progress along with giant debate in reinforcement mechanisms in relation to structured filler network and heterogeneously retarded polymer dynamics, while the dissipation behaviors have never been clarified for nanoparticle filled polymers. Herein dynamic rheological behaviors of silica filled natural rubber were investigated. Master curves of linear rheology in the hydrodynamic regime and those of the nonlinear Payne effect at a predetermined frequency were created, disclosing a leading role of dynamically retarded bulk rubbery phase to the hydrodynamic regime and a leading role of molecular disentanglement in the bulk phase to the Payne effect. The methodology is able to account for both reinforcement and dissipation of the compounds as a function of filler content. Furthermore, a frequency-dependent hydrodynamic to non-hydrodynamic transition is revealed, revealing the importance of the relaxation of chains in the bulk phase to both reinforcement and dissipation of the compounds. It is suggested that the dynamics of the bulk phase play a critical role for the rheology in the hydrodynamic regime while the fractal filler aggregates become dominative only in the terminal non-hydrodynamic regime where the bulk phase relaxes sufficiently.

Graphene oxide-based silsesquioxane-crosslinked networks – synthesis and rheological behavior

Click reaction between octa(3-azidopropyl)polyhedral oligomeric silsesquioxane (POSS–(N₃)₈) and heavily alkyne-decorated graphene oxide (GO) has led to crosslinking POSS with GO.

Epoxy composites reinforced with multi-walled carbon nanotube/poly(ethylene glycol)methylether-coated aramid fiber

A novel type of aramid fibers coated with poly(ethylene glycol) methyl ether (PEGME)-modified multi-walled carbon nanotubes (MWCNTs) was designed using electrophoresis. Owing to the good interaction of MWCNT-PEGME with the matrix, the coated fibers were well dispersed in epoxy resin. Thin films of epoxy/aramid-MWCNT-PEGME were prepared by placing the modified aramid fibers in molds, and the epoxy resin was infused into them. 4,4′-Diaminodiphenylmethane was dissolved in epoxy before the resin was poured over the aramid fibers coated with MWCNT-PEGME. According to fracture surface studies, the modified fibers were completely miscible with the epoxy resin and the filler was dispersed well in the space between the aramid fibers. The tensile strength of neat resin was increased from 658 to 1198 MPa in 40 wt.% of fiber-loaded epoxy/aramid-MWCNT-PEGME 40 composite. The maximum flexural strength was also found to be higher for epoxy/aramid-MWCNT-PEGME 40 (1593 MPa). The glass transition temperature (Tg) was studied using differential scanning calorimetry, in the range of 164–173°C. The tensile strength, modulus, flexural strength, and Tg of epoxy/aramid fiber composites with unmodified fibers were found to be lower than those of epoxy/aramid-MWCNT-PEGME composites.

Melt Creep Recovery of Polyamide 6 and Polypropylene Nanocomposites Blended with Layered Silicate

Nanocomposites of polyamide six (PA6) reinforced with organoclay were prepared in this study through melt mixing. The blended montmorillonite clay was organically modified with octadecylamine. The loadings of the clay were 1 wt%, 5 wt%, and 9 wt%. The obtained nanocomposites exhibited exfoliation (1 wt%) and intercalation (other compositions) structures. By contrast, if they were mixed with unmodified clay, the PA6 molecules could not enter the silicate interlayer. For polypropylene (PP), forming nanocomposites with organoclay was difficult but made feasible by incorporating the maleated PP. The results of dynamic rheological tests demonstrated that an end-tethered storage modulus was observed for the PA6/organoclay nanocomposites. However, the PP/organoclay exhibited terminal-zone behavior. In addition, the shear creep recovery was conducted on the molten polymer composites. The results indicated that the molten PA6/organoclay nanocomposite exhibited a higher creep-recovery ratio, a measure of the elastic property, than that of pristine PA6. The time constant in the Voigt-Kelvin constitutive model for the PA6/organoclay melts was lower than that of the pristine PA6 due to the superior elastic moduli, because it is defined as the ratio of viscosity to the modulus. However, the recovery ratios for most of the PP nanocomposites were found to be less than that for the pristine PP, indicating the fair reinforcing effect of the organoclay.

Stimuli-Responsive Polymer-Clay Nanocomposites under Electric Fields

This short Feature Article reviews electric stimuli-responsive polymer/clay nanocomposites with respect to their fabrication, physical characteristics and electrorheological (ER) behaviors under applied electric fields when dispersed in oil. Their structural characteristics, morphological features and thermal degradation behavior were examined by X-ray diffraction pattern, scanning electron microscopy and transmission electron microscopy, and thermogravimetric analysis, respectively. Particular focus is given to the electro-responsive ER characteristics of the polymer/clay nanocomposites in terms of the yield stress and viscoelastic properties along with their applications.

Mechanism of Exfoliation and Prediction of Materials Properties of Clay-Polymer Nanocomposites from Multiscale Modeling

We describe the mechanism that leads to full exfoliation and dispersion of organophilic clays when mixed with molten hydrophilic polymers. This process is of fundamental importance for the production of clay-polymer nanocomposites with enhanced materials properties. The chemically specific nature of our multiscale approach allows us to probe how chemistry, in combination with processing conditions, produces such materials properties at the mesoscale and beyond. In general agreement with experimental observations, we find that a higher grafting density of charged quaternary ammonium surfactant ions promotes exfoliation, by a mechanism whereby the clay sheets slide transversally over one another. We can determine the elastic properties of these nanocomposites; exfoliated and partially exfoliated morphologies lead to substantial enhancement of the Young's modulus, as found experimentally.

Electrically conductive polypropylene nanocomposites with negative permittivity at low carbon nanotube loading levels

Polypropylene (PP)/carbon nanotubes (CNTs) nanocomposites were prepared by coating CNTs on the surface of gelated/swollen soft PP pellets. The electrical conductivity (σ) studies revealed a percolation threshold of only 0.3 wt %, and the electrical conductivity mechanism followed a 3-d variable range hopping (VRH) behavior. At lower processing temperature, the CNTs formed the network structure more easily, resulting in a higher σ. The fraction of γ-phase PP increased with increasing the pressing temperature. The CNTs at lower loading (0.1 wt %) served as nucleating sites and promoted the crystallization of PP. The CNTs favored the disentanglement of polymer chains and thus caused an even lower melt viscosity of nanocomposites than that of pure PP. The calculated optical band gap of CNTs was observed to increase with increasing the processing temperature, i.e., 1.55 eV for nanocomposites prepared at 120 °C and 1.70 eV prepared at 160 and 180 °C. Both the Drude model and interband transition phenomenon have been used for theoretical analysis of the real permittivity of the nanocomposites.

Synthesis and Properties of High Strength Thin Film Composites of Poly(ethylene Oxide) and PEO-PMMA Blend with Cetylpyridinium Chloride Modified Clay

Ion-conducting thin film composites of polymer electrolytes were prepared by mixing high MW poly(ethylene oxide) (PEO), poly(methyl methacrylate) (PMMA) as a polymer matrix, cetylpyridinium chloride (CPC) modified MMT as filler, and different content of LiClO4by using solution cast method. The crystallinity, ionic conductivity (σ), and mechanical properties of the composite electrolytes and blend composites were evaluated by using XRD, AC impedance, and UTM studies, respectively. The modification of clay by CPC showed enhancement in thed-spacing. The loading of clay has effect on crystallinity of PEO systems. Blend composites showed better mechanical properties. Young’s modulus and elongation at break values showed increase with salt and clay incorporation in pure PEO. The optimum composition composite of PEO with 3.5 wt% of salt and 3.3 wt% of CPMMT exhibited better performance.

Graphene networks with low percolation threshold in ABS nanocomposites: selective localization and electrical and rheological properties

Acrylonitrile-butadiene-styrene resin (ABS)/graphene nanocomposites were prepared through a facile coagulation method. Because the chemical reduction of graphene oxide was in situ conducted in the presence of ABS at the dispersion stage, the aggregation of the graphene nanosheets was avoided. It was shown by transmission electron microscopy that the graphene nanosheets were selectively located and homogeneously dispersed in the styrene-acrylonitrile (SAN) phase. The electrical conductivity and linear viscoelastic behavior of the nanocomposites were systematically studied. With increasing filler content, graphene networks were established in the SAN phase. Consequently, the nanocomposites underwent a transition from electrical insulator to conductor at a percolation threshold of 0.13 vol %, which is smaller than that of other ABS composites. Such a low percolation threshold results from extreme geometry, selective localization, and homogeneous dispersion of the graphene nanosheets in SAN phase. Similarly, the rheological response of the nanocomposites also showed a transition to solid-like behavior. Due to the thermal reduction of graphene nanosheets and structure improvement of graphene networks, enhanced electrical conductivity of the nanocomposites was obtained after annealing.