New Insights into the Development of Ordered Structure in Poly(ethylene terephthalate). 1. Results from External Reflection Infrared Spectroscopy

Crystallization of Poly(ethylene terephthalate): A Review

Poly(ethylene terephthalate) (PET) is a thermoplastic polyester with excellent thermal and mechanical properties, widely used in a variety of industrial fields. It is a semicrystalline polymer, and most of the industrial success of PET derives from its easily tunable crystallization kinetics, which allow users to produce the polymer with a high crystal fraction for applications that demand high thermomechanical resistance and barrier properties, or a fully amorphous polymer when high transparency of the product is needed. The main properties of the polymer are presented and discussed in this contribution, together with the literature data on the crystal structure and morphology of PET. This is followed by an in-depth analysis of its crystallization kinetics, including both primary crystal nucleation and crystal growth, as well as secondary crystallization. The effect of molar mass, catalyst residues, chain composition, and thermo-mechanical treatments on the crystallization kinetics, structure, and morphology of PET are also reviewed in this contribution.

Degradation of Poly(ethylene terephthalate) Catalyzed by Nonmetallic Dibasic Ionic Liquids under UV Radiation

Nonmetallic ionic liquids (ILs) exhibit unique advantages in catalyzing poly (ethylene terephthalate) (PET) glycolysis, but usually require longer reaction times. We found that exposure to UV radiation can accelerate the glycolysis reaction and significantly reduce the reaction time. In this work, we synthesized five nonmetallic dibasic ILs, and their glycolysis catalytic activity was investigated. 1,8-diazabicyclo [5,4,0] undec-7-ene imidazole ([HDBU]Im) exhibited better catalytic performance. Meanwhile, UV radiation is used as a reinforcement method to improve the PET glycolysis efficiency. Under optimal conditions (5 g PET, 20 g ethylene glycol (EG), 0.25 g [HDBU]Im, 10,000 µW·cm-2 UV radiation reacted for 90 min at 185 °C), the PET conversion and BHET yield were 100% and 88.9%, respectively. Based on the UV-visible spectrum, it was found that UV radiation can activate the C=O in PET. Hence, the incorporation of UV radiation can considerably diminish the activation energy of the reaction, shortening the reaction time of PET degradation. Finally, a possible reaction mechanism of [HDBU]Im-catalyzed PET glycolysis under UV radiation was proposed.

Determination of key factors affecting biofilm formation on the aged Poly(ethylene terephthalate) during anaerobic digestion

Biofilm formation on plastic surface is a growing concern because it can alter the plastic surface properties and exacerbate the ecological risk. Identifying key factors that affecting biofilm formation is critical for effective pollution control. In this study, the poly (ethylene terephthalate) (PET) was aged in water and air conditions with UV irradiation, then incubated in the digestate of food waste anaerobic digestion to allow biofilm formation. Surface analysis techniques, including scanning electron microscopy (SEM), atomic force microscopy (AFM), and Fourier-transform infrared spectroscopy with attenuated total reflection (FTIR-ATR), were utilized to investigated the changes in the topography, roughness, hydrophily, and functional groups change of the PET surface during the aging process. Confocal laser scanning microscopy (CLSM) was used to determine the distribution of microorganisms on the PET surface after incubation in the digestate. This study focused on understanding the interactions between the PET surface and biofilm to identify critical surface factors that affect biofilm formation. Results showed that the four months aging process decreased the contact angle of the PET surface from 96.92° to 76.08° and 68.97° in water and air conditions, respectively, corresponding to an increase of 44% and 70% in the surface energy. Additionally, aging in air conditions led to a rougher surface compared to water conditions. The arithmetic roughness average (Ra) of the PET-Water was 11.0 nm, comparable to that of the pristine PET, while the value of PET-Air was much higher (43.9 nm). The results further indicated that biofilm formation during anaerobic digestion was more sensitive to roughness than hydrophily. The PET surface aged in air conditions provided a more suitable environment for microbial reproduction, leading to the aggradation of living cells.

Low environmental impact remediation of microplastics: Visible-light photocatalytic degradation of PET microplastics using bio-inspired C,N-TiO2/SiO2 photocatalysts

Microplastics (MPs) are plastic particles with sizes between 1 μm and 5 mm with a ubiquitous presence in aquatic ecosystems. MPs harm marine life and can cause severe health problems for humans. Advanced oxidation processes (AOPs) that involve the in-situ generation of highly oxidant hydroxyl radicals can be an alternative to fight MPs pollution. Of all the AOPs, photocatalysis has been proven a clean technology to overcome microplastic pollution. This work proposes novel C,N-TiO₂/SiO₂ photocatalysts with proper visible-active properties to degrade polyethylene terephthalate (PET) MPs. Photocatalysis was performed in an aqueous medium and at room temperature, evaluating the influence of two pH values (pH 6 and 8). The results demonstrated that the degradation of the PET MPs by C,N-TiO₂/SiO₂ semiconductors is possible, achieving mass losses between 9.35 and 16.22 %.

A community of marine bacteria with potential to biodegrade petroleum-based and biobased microplastics

The biodegradability conditions for both, petroleum-based plastics and bioplastics needs to be evaluated under environmentally realistic conditions. We assessed the biodegradability of low-density polyethylene and biobased polyethylene terephthalate microplastic films by a consortium of marine bacteria during 45 days. Bacterial growth and pH were higher in the samples inoculated with bacteria, compared to the controls. Fourier Infrared spectroscopy-Attenuated Total Reflectance and scanning electron microscopy indicated changes in the chemical functional groups, and the presence of fractures and biofilms in the surface of both plastics exposed to the bacterial community, respectively. The chemical oxygen demand further indicated signs of biodegradation of both polymers. Specific groups of bacteria showed preference for each type of microplastic. Overall, our results show signs of biodegradation, or at least biodeterioration and biofragmentation, of both types of plastics, when subjected to the selected bacterial community. Biobased PET was no more prone to biodegradation than conventional, petroleum-based LDPE.

Raman Investigation of the Processing Structure Relations in Individual Poly(ethylene terephthalate) Electrospun Fibers

*These authors contributed equally.Electrospun fibers often exhibit enhanced properties at reduced diameters, a characteristic now widely attributed to a high molecular orientation of the polymer chains along the fiber axis. A parameter that can affect the molecular organization is the type of collector onto which fibers are electrospun. In this work, we use polarized confocal Raman spectromicroscopy to determine the incidence of the three most common types of collectors on the molecular orientation and structure in individual fibers of a broad range of diameters. Poly(ethylene terephthalate) is used as a model system for fibers of weakly crystalline polymers. A clear correlation emerges between the choice of collector, the induced molecular orientation, the fraction of trans conformers, and the degree of crystallinity within fibers. Quantitative structural information gathered by Raman contributes to a general description of the mechanism of action of the collectors based on the additional strain they exert on the forming fibers.

Bioactive and biopassive treatment of poly(ethylene terephthalate) multifilament textile yarns to improve/prevent fibroblast viability

To modulate the physicochemical features of poly(ethylene terephthalate) (PET) multifilaments surface composing a complex textile structure (core and shell system), intended to improve upon current implants for high extension injuries of the Achilles tendon or even for its total replacement, two surface treatments with different purposes (bioactive and biopassive) were studied. The first treatment is based on amino groups grafting using ethylenediamine molecules to be applied in the structure core to improve cell adhesion and proliferation. The other treatment relates to a polytetrafluoroethylene (PTFE) coating to be applied in the structure shell to decrease its coefficient of friction and avoid adhesions. Both treatments were optimized to reach their purposed goals without harming the tensile properties of PET yarns, which were evaluated by static tensile tests. The resazurin assay and scanning electron microscopy analysis showed that the purposed goals related to fibroblast adhesion were achieved for both treatments and in the case of PTFE coating, the abrasion resistance was also improved according to the yarn-on-yarn abrasion tests.

Marine hydrocarbon-degrading bacteria breakdown poly(ethylene terephthalate) (PET)

Pollution of aquatic ecosystems by plastic wastes poses severe environmental and health problems and has prompted scientific investigations on the fate and factors contributing to the modification of plastics in the marine environment. Here, we investigated, by means of microcosm studies, the role of hydrocarbon-degrading bacteria in the degradation of poly(ethylene terephthalate) (PET), the main constituents of plastic bottles, in the marine environment. To this aim, different bacterial consortia, previously acclimated to representative hydrocarbons fractions namely, tetradecane (aliphatic fraction), diesel (mixture of hydrocarbons), and naphthalene/phenantrene (aromatic fraction), were used as inocula of microcosm experiments, in order to identify peculiar specialization in poly(ethylene terephthalate) degradation. Upon formation of a mature biofilm on the surface of poly(ethylene terephthalate) films, the bacterial biodiversity and degradation efficiency of each selected consortium was analyzed. Notably, significant differences on biofilm biodiversity were observed with distinctive hydrocarbons-degraders being enriched on poly(ethylene terephthalate) surface, such as Alcanivorax, Hyphomonas, and Cycloclasticus species. Interestingly, ATR-FTIR analyses, supported by SEM and water contact angle measurements, revealed major alterations of the surface chemistry and morphology of PET films, mainly driven by the bacterial consortia enriched on tetradecane and diesel. Distinctive signatures of microbial activity were the alteration of the FTIR spectra as a consequence of PET chain scission through the hydrolysis of the ester bond, the increased sample hydrophobicity as well as the formation of small cracks and cavities on the surface of the film. In conclusion, our study demonstrates for the first time that hydrocarbons-degrading marine bacteria have the potential to degrade poly(ethylene terephthalate), although their degradative activity could potentially trigger the formation of harmful microplastics in the marine environment.

Temporal evolution and pathway models of poly(ethylene-terephthalate) degradation under multi-factor accelerated weathering exposures

Photolytic and hydrolytic degradation of poly(ethylene-terephthalate) (PET) polymers with different stabilizers were performed under multiple accelerated weathering exposures and changes in the polymers were monitored by various evaluation techniques. Yellowing was caused by photolytic degradation and haze formation was induced by combined effects of photolytic and hydrolytic degradation. The formation of light absorbing chromophores and bleaching of the UV stabilizer additive were recorded through optical spectroscopy. Chain scission and crystallization were found to be common mechanisms under both photolytic and hydrolytic conditions, based on the infrared absorption of the carbonyl (C = O) band and the trans ethylene glycol unit, respectively. The degradation mechanisms determined from these evaluations were then used to construct a set of degradation pathway network models using the network structural equation modeling (netSEM) approach. This method captured the temporal evolution of degradation by assessing statistically significant relationships between applied stressors, mechanistic variables, and performance level responses. Quantitative pathway equations provided the contributions from mechanistic variables to the response changes.

High thermal stability and high tensile strength terpolyester nanofibers containing biobased monomer: fabrication and characterization

Novel nanofibers of a highly heat-resistive biobased terpolyester of isosorbide (ISB), ethylene glycol, 1,4-cyclohexane dimethanol and terephthalic acid (PEICT) were fabricated using electrospinning and their properties were characterized.

Novel scaffold design with multi-grooved PLA fibers

A novel prototype nonwoven textile structure containing polylactide (PLA) multigrooved fibers has been proposed as a possible scaffold material for superior cell attachment and proliferation. Grooved cross-sectional fibers with larger surface area were obtained by a bi-component spinning system and the complete removal of the sacrificial component was confirmed by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and x-ray photon spectroscopy (XPS) analysis. These PLA nonwoven scaffolds containing the grooved fibers exhibited enhanced wettability, greater flexibility and tensile properties, and a larger surface area compared to a traditional PLA nonwoven fabric containing round fibers. To evaluate cellular attachment on the two types of PLA nonwoven scaffolds, NIH 3T3 fibroblasts were cultured for up to 12 days. It was evident that the initial cellular attachment was superior on the scaffold with grooved fibers, which was confirmed by MTT viability assay (p < 0.01) and SEM analysis. In the future, by modulating the size of the grooves on the fibers, such a scaffold material with a large surface area could serve as an alternative matrix for culturing different types of cells.

Infrared synchrotron radiation from bending magnet and edge radiation sources for the study of orientation and conformation in anisotropic materials

Over the last decade the use of synchrotron infrared microspectroscopy to spatially discriminate chemical and structural features in many different types of materials has grown considerably and has made significant impact in numerous research areas, in particular, in biological sciences and medicine. Although the brightness advantage of the synchrotron infrared (IR) source is well accepted as the key to high spatial discrimination, little attention has been given to measure the polarization properties of the synchrotron light at the sample stage in IR microscopy. In this work the intrinsic polarization of the IR source and its consequences for the study of anisotropic materials are discussed. The polarization characteristics of predominantly bending magnet radiation and predominantly edge radiation sources were measured at the microscope focus and compared. To illustrate the direct use of the intrinsic polarization of these sources in microscopy, the orientation and conformational details of a drawn polymer sample are considered.

Gauche-trans transitions in amorphous polymers under annealing: lattice model and polarized light scattering

The driving force of density fluctuation of amorphous polymer films under annealing processes was evaluated synthetically in terms of thermodynamics on the basis of the logarithmic light intensity as a function of annealing time. The time dependence of ln(I) of polyethylene (terephthalate) (PET) as an example for characterizing an amorphous state was classified into three stages: the first stage (stage I), where ln(I) showed insignificant changes with time; the second stage (stage II), where ln(I) increased linearly; and the third stage (stage III), where the intensity deviated from the linear relationship and tended to level off. The density fluctuation by chain diffusion, termed quasi-spinodal decomposition, in stage II was analyzed in terms of an increase of trans-conformation of an amorphous chain in stage I. To provide conclusive evidence, the orientation function of chain segments was calculated by using a lattice model that accounts for entropic and energetic characters. The former character is associated with segmental orientation due to the effect of chain stiffness of Kuhn segments characterized by a rod with a relatively large length-to-width ratio x , whereas the latter is associated with thermotropic systems with anisotropic polarizabilities. By using the theoretical orientation function, Hv light scattering patterns were calculated by a statistical approach in which the optical axis of a PET chain segment was chosen along the direction perpendicular to the benzene ring. This selection was justified by comparison of the three principal refractive indexes of a PET chain. The calculated patterns provided a clear X-type lobe, when the correlation between optical elements concerning the rotational fluctuation became stronger. The calculated patterns were in good agreement with the patterns observed in stage III. The series of experimental and theoretical results indicated that the conversion from gauche- to trans-conformation plays an important role to derive the density fluctuation of amorphous polymer chains associated with the initiation of crystallization.

High-resolution poly(ethylene terephthalate) (PET) hot embossing at low temperature: thermal, mechanical, and optical analysis of nanopatterned films

In this work we present controlled, low-damage nanotopographic surface modification of poly(ethylene terephthalate) (PET). High-resolution nanopatterning over macroscopic areas was performed by " low-temperature" hot embossing lithography (HEL). While for standard HEL the temperature is typically raised up to many tens of Celsius degrees above the polymer glass transition temperature (Tg), we demonstrate optimal results at a temperature very close to the bulk Tg of PET (72 degrees C). Nanopits and nanobarcodes were transferred onto the surface of PET commercial sheets, demonstrating reliable sub-100 nm resolution over macroscopic areas. Sample optical, mechanical, and thermal characteristics were systematically analyzed before and after embossing at low (75 degrees C) and high (150 degrees C) temperature by attenuated total reflection Fourier transform infrared (ATR-FTIR) spectroscopy, tensile tests, and differential scanning calorimetry (DSC). We show that, while conventional high-temperature HEL can lead to dramatic degradation of the polymer in terms of transparency, flexibility, and crystallinity content, our low-temperature process fully maintains original surface and bulk substrate properties.

A new method for the time-resolved analysis of structure and orientation: polarization modulation infrared structural absorbance spectroscopy

Polarization modulation infrared linear dichroism (PM-IRLD) is often used for measurements of molecular orientation with high sensitivity and good time resolution. However, PM-IRLD is unable to provide the structural absorbance spectrum because it does not measure separately the parallel and perpendicular spectra. Here we propose a new method, named polarization modulation infrared structural absorbance spectroscopy (PM-IRSAS), to overcome this limitation of PM-IRLD. PM-IRSAS measures the dichroic difference and structural absorbance spectra simultaneously and, therefore, allows quantitative analysis of molecular orientation and conformation with 200 ms time resolution. The PM-IRSAS method was first validated through comparison with conventional polarized FT-IR spectroscopy using drawn polymer films. Second, it was demonstrated that the PM-IRSAS method can provide a quantitative analysis of dynamic orientation and conformation changes in PET films during deformation and crystallization processes.

Effects of oxygen and carbon dioxide plasmas on the surface of poly(ethylene terephthalate)

Poly(ethylene terephthalate) was exposed to oxygen and carbon dioxide plasmas for different periods of time. The surface-modified samples were characterized by infrared spectroscopy, atomic force microscopy, and inverse gas-solid chromatography. The main difference between both types of plasma was connected to the time scale of degradation, which was much faster when using oxygen plasma. Aggregate globular features were produced by different treatments due to chain scission and further recombination of evolved products. Oxygenated functionalities were introduced in significant amounts after long exposure times to the oxygen plasma. As a consequence, the specific component of the surface free energy was clearly observed to increase after these long treatments.

Surface Characteristics of Activated Carbons Obtained by Pyrolysis of Plasma Pretreated PET

Activated carbon materials have been prepared by pyrolysis of plasma pretreated recycled PET. The obtained carbon materials have been texturally characterized by N2 (77 K) and CO2 (273 K) adsorption. Atomic force microscopy (AFM) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) have been used to analyze the surface of the treated precursors. Carbon materials obtained by He, N2, and CO2 plasma pretreatments (4 min) of the precursor and subsequent pyrolysis have shown a higher adsorption capacity than the corresponding chars (untreated pyrolised PET). This effect seems to be related to the elimination by the plasma treatments of low-molecular-weight products in the precursor, which are responsible for the formation of amorphous carbon deposits during the carbonization that blocks the porosity. Longer periods of treatment (15 min) do not favor the opening of the microporosity because cross-linking reactions in the precursor producing high molecular weight deposits prevail. The development of porosity is less relevant if oxygen plasma is used, as a considerable amount of oxygen functionalities are also formed. These groups can decompose during pyrolysation producing the above-mentioned amorphous carbon deposits. The textural characteristics of the carbon materials obtained after 4 min of plasma treatment on the precursor are very similar to those obtained after 4 h of CO2 (1073 K) activation of the same char. Therefore, this method can be an alternative to avoid the burnoff and high energy cost of the activation step.

Surface characterisation of plasma-modified poly(ethylene terephthalate)

This paper reports the modifications produced by nitrogen and helium cold plasmas on the surface of PET. The changes have been studied by diffuse reflectance Fourier transform spectroscopy (DRIFTS), atomic force microscopy (AFM) and inverse gas-solid chromatography (IGSC). Nitrogen and oxygen atoms seem to appear on the surface of PET as a consequence of the exposure to the atmosphere after the treatments with plasmas. AFM shows that both plasmas altered in different extent the surface of PET as they break the polymer chains producing low molecular products which appear as bumps on the surface. The surface area and the porosity of PET does not change by plasma treatments even after 15 min. The dispersive component of the surface free energy, gamma(s)(d), decreases after long treatments with nitrogen plasma whereas it remains almost unchanged after long treatment with helium plasma.