Morphological Development of Oriented Isotactic Polypropylene in the Presence of a Nucleating Agent

In-Situ Synchrotron X-ray Study on the Structure Variation of Morphology-Identified Injection-Molded β-Nucleated iPP under Tensile Deformation

The deformation behavior of semi-crystalline polymers is strongly dependent on the morphology formed during processing. In this study, in-situ synchrotron X-ray was firstly used to identify the morphological distributions of injection-molded isotactic polypropylene (iPP) with different concentrations of β-nucleating agent. It was found that under relatively high concentration of β-nucleating agent (i.e., ≥0.03 wt.%), the outer region (skin and shear region) of the iPP was dominated by mainly highly oriented α-phase as well as certain amount γ-phase, while the core region was rich in β-crystals with little if any orientation. The addition of the β-nucleating agent was beneficial for the formation of lamellae with large lamellar stacking distance in the shear layer. Then the synchrotron X-ray was applied to study the structure variation of those morphology-identified samples under tensile deformation. It was found that voids and cavities along the stretching direction existed in the deformed iPP samples and their volume increased with increasing concentration of β-nucleating agent. The increased volume of void and cavity was associated with the β to α phase transition, which mainly occurred at the core region. In addition, upon stretching crystalline fragmentation and rearrangement took place following the formation of thinner lamellae.

Microbeam two-dimensional small-angle X-ray scattering investigating the effects of reduced graphene oxide on local microstructures of high-density polyethylene/reduced graphene oxide nanocomposite bars

It has been reported that the introduction of reduced graphene oxide (RGO) can enhance the crystallization and orientation of high-density polyethylene (HDPE) matrix and thus improve the mechanical properties of HDPE/RGO nanocomposites. In this study, the local microstructures and orientations in different regions of HDPE/RGO bars with varied RGO contents were further explored by two-dimensional small-angle X-ray scattering using a microbeam technique. It is unveiled that the orientation orderings of each position is intensified with increasing RGO amount, and of particular interest is the observation of the slight change of the ordering degrees in diverse zones of HDPE/RGO nanocomposite bars, indicating that RGO imposes a uniform enhancing effect upon HDPE matrix within different areas and consequently induces an effective increase of the mechanical properties of HDPE/RGO nanocomposites.

Relaxation behavior of shear-induced crystallization precursors in isotactic polypropylene containing sorbitol-based nucleating agents with different nucleating abilities

The nature of shear-induced crystallization precursors, especially their relaxation behaviour, is an important issue in polymer chemical physics. In our work, relaxation behavior of shear-induced crystallization precursors in isotactic polypropylene containing various sorbitol-based nucleating agents (NAs) with different nucleating abilities was investigated by using both rheological and in situ small angle X-ray scattering (SAXS) methods. Rheological crystallization kinetics results showed that the amount of shear-induced precursors, calculated separately from the total nuclei, decayed exponentially with relaxation time in both pure and nucleated iPP. By fitting the decay of shear-induced precursors with relaxation time, the relaxation rate of precursors in nucleated iPP was found to be slower than that in pure iPP. Interestingly, it further decreased with the increase in the nucleating ability of sorbitol-based NAs. Meanwhile, the life-time of precursors was prolonged in nucleated iPP with increasing nucleating ability. Similar results were also testified by in situ SAXS measurements. By investigating the life-times at different temperatures, the activation energy for the relaxation of precursors was calculated and found to increase with stronger nucleating abilities. Our results demonstrated that sorbitol-based NAs could stabilize the iPP precursors and the effect of stabilization enhanced with the increase in nucleating ability. We believe that our work can not only help better reveal the relaxation behavior of shear-induced precursors but also provides a new perspective for understanding the role of NAs in real processing.

Facilely assess the soluble behaviour of the β-nucleating agent by gradient temperature field for the construction of heterogeneous crystalline-frameworks in iPP

Nucleating agent (NA) species with solubility and self-assembly abilities can readily and effectively manipulate the crystalline morphology of semicrystalline polymers through the construction of heterogeneous frameworks prior to the primary crystallization of basal resins. However, the solubility of NA species is difficult to assess by the current traditional methods. In this study, gradient temperature field (g-T field) was utilized for the first time to ascertain the dissolution and self-assembly behaviors of β-NA in the melts of isotactic polypropylene (iPP). The g-T field technique can facilely assess the soluble behavior of β-NA by determining the transformation between several NA frameworks, namely the needle-, flower- and dendrite-like supramolecular structures. Clarifying the soluble behavior of β-NA is of great significance to guide the formation of various crystalline frameworks under the homo-temperature fields and control the resultant crystalline morphology of β-modified iPP. Some interesting findings are summarized as follows: (1) an in situ observation under the g-T field clearly indicates the sequential occurrence of various nucleation and crystallization events in the same observed window, and proves the migration of well molten β-NA, (2) the exact correlation between Tf and framework type reveals that an abrupt transformation (over the narrow temperature range of 1 °C) occurred between needle-like and dendrite-like frameworks, (3) the primary crystallization of iPP is strongly dependent on the construction mode of the β-NA framework.

Homocomposites of Polylactide (PLA) with Induced Interfacial Stereocomplex Crystallites

The demand for "green" degradable composite materials increases with growing environmental awareness. The key challenge is achieving the preferred physical properties and maintaining their eco-attributes in terms of the degradability of the matrix and the filler. Herein, we have designed a series of "green" homocomposites materials based purely on polylactide (PLA) polymers with different structures. Film-extruded homocomposites were prepared by melt-blending PLA matrixes (which had different degrees of crystallinity) with PLLA and PLA stereocomplex (SC) particles. The PLLA and SC particles were spherical and with 300-500 nm size. Interfacial crystalline structures in the form of stereocomplexes were obtained for certain particulate-homocomposite formulations. These SC crystallites were found at the particle/matrix interface when adding PLLA particles to a PLA matrix with d-lactide units, as confirmed by XRD and DSC data analyses. For all homocomposites, the PLLA and SC particles acted as nucleating agents and enhanced the crystallization of the PLA matrixes. The SC particles were more rigid and had a higher Young's modulus compared with the PLLA particles. The mechanical properties of the homocomposites varied with particle size, rigidity, and the interfacial adhesion between the particles and the matrix. An improved tensile strength in the homocomposites was achieved from the interfacial stereocomplex formation. Hereafter, homocomposites with tunable crystalline arrangements and subsequently physical properties, are promising alternatives in strive for eco-composites and by this, creating materials that are completely degradable and sustainable.

Suppressing the skin–core structure in injection-molded HDPE parts via the combination of pre-shear and UHMWPE

Skin–core structure of a injection-molded high density polyethylene (HDPE) part is largely relieved due to the synergetic effects of pre-shear and UHMWPE, leading to a remarkable increase of tensile strength.

Unusual hierarchical distribution of β-crystals and improved mechanical properties of injection-molded bars of isotactic polypropylene

Shish-kebab and β-cylindrite morphology were observed simultaneously in the GAIM iPP part, which showed greatly improved mechanical properties.

Influence of Mold Temperature on Mold Filling Behavior and Part Properties in Micro Injection Molding

A variety of polymer parts used in microsystems technology is manufactured by injection molding processes. Particularly the high cooling velocity negatively affects the process and the resulting part properties. The scope of this paper is to investigate the influence of the mold temperature during the injection phase on the melt flow and the mold filling as well as on the resulting part properties. The results indicate that an increasing mold temperature supports the filling behavior, although the injection pressure has more impact. An increasing mold temperature also influences the part properties. It was found that a higher mold temperature leads to a more homogeneous and spherulitic structure as well as to an increasing degree of crystallinity. As a consequence the mechanical part properties are affected, too.

Investigation on the achievable flow length in injection moulding of polymeric materials with dynamic mould tempering

A variety of parts in microsystems technology are manufactured by injection moulding of polymeric materials. In Particular the high cooling velocity affects negatively the process and the resulting part properties. The scope of this paper is to investigate the influence on the reachable flow length in injection moulding of different polymeric materials. The results indicate that the mould temperature has less impact on the achievable flow length of the polymer melt as the injection pressure. A higher mould temperature leads only to a slight increase in flow length. In addition, a transcending of the glass or the crystallization temperature of polymeric materials with the mould temperature shows no effect on the achievable flow length of the material.

Suppressing the skin-core structure of injection-molded isotactic polypropylene via combination of an in situ microfibrillar network and an interfacial compatibilizer

Injection-molded semicrystalline polymer parts generally exhibited a so-called skin-core structure basically as a result of the large gradients of temperature, shear rate, stress, and pressure fields created by the boundary conditions of injection molding. Suppression of the skin-core structure is a long-term practical challenge. In the current work, the skin-core structure of the conventional injection-molded isotactic polypropylene (iPP) was largely relieved by the cooperative effects of an in situ microfibrillar network and interfacial compatibilizer. The in situ poly(ethylene terephthalate) microfibrils of 1-8 μm in diameter and large aspect ratios of above 40 tended to entangle with each other to generate a microfibrillar network in the iPP melt. During injection molding, the iPP molecules experienced confined flow in the microchannels or pores formed by the microfibrillar network, which could redistribute and homogenize the flow field of polymer melt. Addition of the compatibilizer, glycidyl methacrylate-grafted iPP, restrained the molecular orientation but facilitated preservation of oriented molecules due to the chemical bonds at the interface between PET microfibrils and iPP. The cooperative effects of in situ microfibrillar network and interfacial compatibilizer led to almost the same molecular orientation across the whole thickness of the injection-molded parts. Additionally, the content of β crystals in different layers of injection-molded iPP parts depended on the combined effects of the molecular orientation, the amount of oriented crystals, and the crystallization time between 105 and 140 °C. The presence of the interfacial compatibilizer facilitated formation of the β crystals because of preservation of the oriented molecules.

Crystallization and Melting of Oriented Parent - Daughter Lamellae in Sheared Isotactic Poly(propylene)

Alpha isotactic poly(propylene) (α-iPP) exhibits a form of lamellar branching that is unique among semicrystalline polymers, where the branches have a distinct orientation relationship with the original crystalline lamellae. This is termed a parent–daughter relationship (PD). By allowing the structure to crystallize in an oriented form, a bimodal orientation of lamellae is developed and the individual contributions of PD lamellae can be observed using wide-angle X-ray scattering (WAXS). The present study investigated oriented PD lamellae during flow-induced crystallization and subsequent melting using time resolved rheo-WAXS. During crystallization the planes of the daughter lamellae were observed to curve towards the flow direction as they grew from their parent lamellae. This was explained by the influence of neighbouring daughter lamellae confining their growth direction. Oriented daughter lamellae were found to melt ~5°C lower than oriented parent lamellae, which provides a new explanation for the multiple melting behaviour observed in the melting thermograms of sheared α-iPP.

Experimental observation of effects of seeds on polymer crystallization

The effects of two seeds on the melt crystallization of isotactic polypropylene were experimentally investigated. The seed, which has the flat surface full of a nonuniform size distribution, has provided a right surface pattern to activate effectively the heterogeneous nucleation. In contrast, the seed, which has the curved surface full of a uniform size distribution, has failed to induce the heterogeneous nucleation. The results from the present work have also shown that the seed with strong nucleating ability leads to the formation of large crystals but the seed without nucleating ability does not influence much the crystal size.