Crystallization Kinetics and Crystal Structure of Nylon6-Clay Nanocomposites: Combined Effects of Thermomechanical History, Clay Content, and Cooling Conditions

Effect of different fillers on thermal conductivity, tribological properties of Polyamide 6

An influence of different filler types and filler content on the thermal and abrasive wear properties of polyamide-6 is investigated. Al₂O₃, MgO, two glass powders with different SiO₂ contents, and natural zeolite powder were selected as fillers. The fillers individually were added to the polymer matrix in proportions of 50 and 70% by weight. A hybrid filler-containing composite was created by mixing PA6/70 wt% MgO and PA6/80 wt% zeolite. The results show that the thermal conductive enhancement factor is highest for PA6/70 wt% Al₂O₃ (145%) and PA6/hybrid fillers 75 wt% (92%). The Lewis-Nielsen and Reciprocity models agreed with the measured data with less than 26% deviation, except for the MgO-loaded composites. In the case of a hybrid composite, the additive model proves to be a good approximation. The abrasive effect of the different fillers was characterised by the volume loss of the steel pin using the pin-on-disc method. A new parameter is developed that considers the thermal conductivity enhancing effect of the fillers and their abrasive effect. In addition to ceramic fillers, aluminium-hydro-silicate, e.g. natural zeolite, and their mixtures offer new opportunities for the development of thermally conductive composites, as they are more economical to use in manufacturing processes.

Photochromic Polyamide 6 Based on Spiropyran Synthesized via Hydrolyzed Ring-Opening Polymerization

We report photochromic polyamide 6 (PA6) which was synthesized by hydrolyzed ring-opening polymerization of ε-caprolactam with spiropyran (SP) embedded in the polymer chains. It indicated that crystallinity degree of the resulting copolymers was decreased since only PA6 segments can crystallize with increasing content of SP modifier. Meanwhile, toughness of photochromic PA6 was decreased. The photochromic property analysis indicated that the sample with more flexibility and more content of SP was more sensitive to UV light at the beginning of irradiation than other samples and its color after being irradiated for 1 min tended to reddish. Investigation revealed that the UV-vis absorbance of SP-PA6-3 had negligible decay after 10 cycles, which indicated SP-modified PA6 possessed excellent photoresponse reversibility and fatigue resistance.

Ductilization of Nanoporous Ceramics by Crystallinity Control

Synthesizing ceramic materials with a significant amount of deformability is one of the most important engineering pursuits. In this study, we demonstrate the emergence of metal-like plasticity through the crystallinity control in the monolithic zirconia with the vertically aligned honeycomb-like periodic nanopore structures fabricated using the anodizing technique. The crystalline orders of the nanoporous zirconia films vary between monoclinic, tetragonal, and amorphous phases after the heat treatment and/or proton irradiation, whereas the vertical pore structures are maintained. The micropillar compression tests on those samples reveal a large amount of plasticity, more than 20% of total stains, in the as-anodized and proton-irradiated samples, both of which contain the amorphous phase. In contrast, the fully crystallized zirconia that resulted from annealing at 500 °C shows the brittle failure, the typical characteristic of conventional ceramic foams. These results offer a new opportunity for the nanoporous ceramic materials to be used in various applications, benefited from the tunable structural stability.

Interfacial Interaction in Anodic Aluminum Oxide Templates Modifies Morphology, Surface Area, and Crystallization of Polyamide-6 Nanofibers

Here, we demonstrated that, when the precipitation process of polyamide-6 (PA6) solution happens in cylindrical channels of an anodized aluminum oxide membrane (AAO), interface interactions between a solid surface, solvent, non-solvent, and PA6 will influence the obtained polymer nanostructures, resulting in complex morphologies, increased surface area, and crystallization changes. With the enhancing interaction of PA6 and the AAO surface, the morphology of PA6 nanostructures changes from solid nanofibers, mesoporous, to bamboo-like, while at the same time, metastable γ-phase domains increase in these PA6 nanostructures. Brunauer-Emmett-Teller (BET) surface areas of solid, bamboo-like, and mesoporous PA6 nanofibers rise from 16, 20.9, to 25 m(2)/g. This study shows that interfacial interaction in AAO template fabrication can be used in manipulating the morphology and crystallization of one-dimensional polymer nanostructures. It also provides us a simple and novel method to create porous PA6 nanofibers with a large surface area.

Confined crystallization of poly(butylene succinate) intercalated into organoclays: role of surfactant polarity

Understanding isothermal crystallization kinetics and crystalline morphology of PBS in the presence of a nanoclay is crucial to reveal the relationship between properties, morphology, as well as the processing of PBS/clay nanocomposites.

Crystallization, crystal structure, and isothermal melt crystallization kinetics of novel polyamide 6/SiO2 nanocomposites prepared using the sol-gel technique

Polyamide 6/SiO2 (PA6/SiO2) nanocomposites with varying amounts of SiO2 were prepared by using a novel sol-gel technique. These nanocomposites were formed in situ by hydrolysis and through the condensation of tetraethoxysilane (TEOS) using formic acid with a small amount of water as the solvent for PA6. Observations of TGA showed that the thermal stability of PA6 nanocomposite was significantly improved compared to that of neat PA6. Microstructure development during the thermally induced crystallization of PA6/SiO2 nanocomposites was investigated with a combination of differential scanning calorimetry (DSC), FTIR spectroscopy, scanning electron microscopy (SEM), and AFM. FTIR spectroscopy was used to determine the crystal form of these nanocomposites, and it was concluded that SiO2 nanoparticles have the γ-nucleating effect. The crystallinity of nanocomposites decreased with increasing TEOS loading as compared to that for neat PA6. SEM showed a very fine dispersion of nanoscale silica whereas SEM and Zetasizer proved the silica particle size was about 100-200 nm. The isothermal crystallization kinetics of these nanocomposites with increasing SiO2 content were investigated, and it was shown that the amount of SiO2 plays a significant role in crystallization kinetics.

Enhancing mesenchymal stem cell response using uniaxially stretched poly(ε-caprolactone) film micropatterns for vascular tissue engineering application

Regeneration of tunica media with anisotropic architecture still remains a challenging issue for vascular tissue engineering (TE). Herein, we present the development of flexible poly(ε-caprolactone) (PCL) film micropatterns to regulate mesenchymal stem cells (MSCs) function for tunica media construction. Results showed that uniaxial thermal stretching of PCL films resulted in topographical micropatterns comprising of ridges/grooves, and improved mechanical properties, including yield stress, Young's modulus, and fracture stress without sacrificing film elasticity. Culturing on such PCL film micropatterns, MSCs self-aligned along the ridges with a more elongated morphology as compared to that of the un-stretched film group. Moreover, MSCs obtained a contractile SMCs-like phenotype, with ordered organization of cellular stress filaments and upregulated expression of the contractile makers, including SM-α-actin, calponin, and SM-MHC. The PCL film micropatterns could be rolled into a small-diameter 3D tubular scaffold with circumferential anisotropy of ridges/grooves, and in the incorporation of MSCs, which facilitated a hybrid sandwich-like vascular wall construction with ordered cell architecture similar to that of the tunica media. These results provide insights of how geometric cues are able to regulate stem cells with desired functions and have significant implications for the designing of a functionalized vascular TE scaffold with appropriate topographical geometries for guiding tunica media regeneration with microscale control of cell alignment and genetic expression.

The Effect of Molecular Parameters on the Thermal Behavior of Recycled and Virgin Polyamides and Their Glass Fiber Composites

A study was carried out to evaluate the effects of molecular weight and molecular structure on non-isothermal crystallization behavior of recycled and virgin polyamides (PA) and their corresponding glass fiber (GF) composites. Two different recycled polyamides (PA), namely post-industrial waste (PIW) and post-consumer waste (PCW) were used. The former was obtained from a fiber manufacturer and the latter was recycled from used carpets. The molecular weights of the resins were measured by intrinsic viscosity (IV) measurements and 13carbon nuclear magnetic resonance (13C-NMR). The NMR technique also provided information on PA structure, cis and trans amide conformers content and residual unreacted monomer. Non-isothermal crystallization of the resins was studied using differential scanning calorimetry (DSC). The molecular weights of recycled materials were higher than that of virgin injection molding grade PA-6. However, the crystallization rates (indicated by t1/2) of recycled resins were faster. It could be attributed to the presence of TiO2 in recycled materials. Moreover, the higher cis-amide conformer content of recycled resins suggested higher segmental mobility. On the other hand, the crystallization rate of composites based on recycled PA-6 was slower than that of composites based on the virgin PA-6. The suppression of crystallization rate was apparently due to PA-66 added during the preparation of reinforced recycled resins. This behavior was confirmed by model compounds based on PA-6/PA-66 blends.

Structure, Mechanical and Barrier Properties of Uniaxially Stretched Multilayer Nylon/Clay Nanocomposite Films

Multilayer films consisting of a core layer of nylon 6 (PA6) sandwiched between two linear low density polyethylene (LLDPE) layers by using a tie layer were produced using a semi industrial cast film extrusion line. The core layer of the films was produced from neat PA6 and PA6/clay nanocomposite resins. The films were consequently uniaxially stretched in machine direction. The effect of stretching on crystalline structure, orientation as well as mechanical and barrier properties of the samples were investigated. Orientation of the films for both layers: polyethylene and nylon was assessed using FTIR (Fourier Transform Infrared Spectroscopy) and it was found that clay inclusion hindered orientation of the core nylon layer. Interaction of nylon molecules with clay influences the crystalline structure for nylon/clay nanocomposite film during the stretching as it hindered crystal transformation of γ to α phase. The effect of clay interaction on phase structure was also observed in DSC (Dynamic Scanning Calorimetry) results. Stretching improved barrier to oxygen for the samples. Oxygen transmission rate was reduced about 62.5% for the films having a nylon core and 50% for those with nylon/clay core when stretched to a draw ratio of 1.5 and remained nearly constant for higher draw ratios up to 3. Haze of the films was reduced with stretching; however the effect was more effective for the sample with neat nylon in the core layer when compared to the nylon/clay core one. Finally, it was observed that puncture resistance of the samples was improved significantly with stretching.