High-performance graphene-based transparent flexible heaters

A review on synthesis, properties, and biomedical applications of graphene quantum dots (GQDs)

A new type of 0-dimensional carbon-based materials called graphene quantum dots (GQDs) is gaining significant attention as a non-toxic and eco-friendly nanomaterial. GQDs are nanomaterials composed of sp2hybridized carbon domains and functional groups, with their lateral size less than 10 nm. The unique and exceptional physical, chemical, and optical properties arising from the combination of graphene structure and quantum confinement effect due to their nano-size make GQDs more intriguing than other nanomaterials. Particularly, the low toxicity and high solubility derived from the carbon core and abundant edge functional groups offer significant advantages for the application of GQDs in the biomedical field. In this review, we summarize various synthetic methods for preparing GQDs and important factors influencing the physical, chemical, optical, and biological properties of GQDs. Furthermore, the recent application of GQDs in the biomedical field, including biosensor, bioimaging, drug delivery, and therapeutics are discussed. Through this, we provide a brief insight on the tremendous potential of GQDs in biomedical applications and the challenges that need to be overcome in the future.

Microwave-transparent metallic metamaterials for autonomous driving safety

Maintaining the surface transparency of protective covers using transparent heaters in extreme weather is imperative for enhancing safety in autonomous driving. However, achieving both high transmittance and low sheet resistance, two key performance indicators for transparent heaters, is inherently challenging. Here, inspired by metamaterial design, we report microwave-transparent, low-sheet-resistance heaters for automotive radars. Ultrathin (approximately one ten-thousandth of the wavelength), electrically connected metamaterials on a millimetre-thick dielectric cover provide near-unity transmission at specific frequencies within the W band (75-110 GHz), despite their metal filling ratio exceeding 70 %. These metamaterials yield the desired phase delay to adjust Fabry-Perot resonance at each target frequency. Fabricated microwave-transparent heaters exhibit exceptionally low sheet resistance (0.41 ohm/sq), thereby heating the dielectric cover above 180 °C at a nominal bias of 3 V. Defrosting tests demonstrate their thermal capability to swiftly remove thin ice layers in sub-zero temperatures.

Improvement of electrothermal and photothermal properties of ultra-thin graphite film on oxygen plasma-treated polyimide substrate

Graphene and its derivatives are widely used in the field of energy conversion and management due to their excellent physical and chemical properties. In this paper, ultra-thin graphite film (GF) with thickness of 100-150 nm prepared by chemical vapor deposition was transferred to oxygen plasma-treated polyimide (PI) substrate as flexible heating film. The electrothermal and photothermal properties of GF on PI substrates with different treatment time were studied. The experimental results show that the PI substrate pretreated by oxygen plasma can change the surface morphology of GF, increase its electrical conductivity and light absorption capacity, and significantly improve the electrothermal and photothermal properties of GF heater. Under the low applied voltage of 5 V (power density of 0.81 W cm-2), the surface temperature of GF on 40 min plasma-treated PI substrate can rise to 250 °C, which is nearly 50 °C higher than that of GF on untreated PI substrate. When 100 nm thick commercial multilayer graphene film (MLG) is used, plasma-treated PI substrate can increase the electric heating temperature of MLG by 70 °C. In terms of photothermal performance, the surface temperature of GF on 50 min plasma-treated PI substrate can reach 73 °C under one Sun irradiation, which is 8 °C higher than that on untreated substrate. The experimental results are in good agreement with the simulation research. Our strategy has important implications for the development of efficient and energy-saving graphene/graphite-based heating films for advanced electrothermal and photothermal conversion devices.

Engineering functionalization and properties of graphene quantum dots (GQDs) with controllable synthesis for energy and display applications

Graphene quantum dots (GQDs), a new type of 0D nanomaterial, are composed of a graphene lattice with sp2 bonding carbon core and characterized by their abundant edges and wide surface area. This unique structure imparts excellent electrical properties and exceptional physicochemical adsorption capabilities to GQDs. Additionally, the reduction in dimensionality of graphene leads to an open band gap in GQDs, resulting in their unique optical properties. The functional groups and dopants in GQDs are key factors that allow the modulation of these characteristics. So, controlling the functionalization level of GQDs is crucial for understanding their characteristics and further application. This review provides an overview of the properties and structure of GQDs and summarizes recent developments in research that focus on their controllable synthesis, involving functional groups and doping. Additionally, we provide a comprehensive and focused explanation of how GQDs have been advantageously applied in recent years, particularly in the fields of energy storage devices and displays.

2D Materials in Flexible Electronics: Recent Advances and Future Prospectives

Flexible electronics have recently gained considerable attention due to their potential to provide new and innovative solutions to a wide range of challenges in various electronic fields. These electronics require specific material properties and performance because they need to be integrated into a variety of surfaces or folded and rolled for newly formatted electronics. Two-dimensional (2D) materials have emerged as promising candidates for flexible electronics due to their unique mechanical, electrical, and optical properties, as well as their compatibility with other materials, enabling the creation of various flexible electronic devices. This article provides a comprehensive review of the progress made in developing flexible electronic devices using 2D materials. In addition, it highlights the key aspects of materials, scalable material production, and device fabrication processes for flexible applications, along with important examples of demonstrations that achieved breakthroughs in various flexible and wearable electronic applications. Finally, we discuss the opportunities, current challenges, potential solutions, and future investigative directions about this field.

Stretchable, flexible fabric heater based on carbon nanotubes and water polyurethane nanocomposites by wet spinning process

Wearable heaters are essential for people living in cold regions, but creating heaters that are low-cost, lightweight, and high air permeability poses challenges. In this study, we developed a wearable heater using carbon nanotube/water polyurethane (CNT/WPU) nanocomposite fibers that achieve high extension rate and conductivity. We produced low-cost and mass-produced fibers using the wet spinning. With heat treatment, we increased the elongation rate of the fibers to 1893.8% and decreased the resistivity to 0.07 Ω*m. then wove the fibers into a heating fabric using warp knitting, that resistance is 493 Ω. Achieved a uniform temperature of 58 °C at voltage of 36 V, with a thermal stability fluctuation of -5.0 °C to +6.3 °C when bent from 0° to 360°. Our results show that wearable heaters have excellent flexibility and stretchability, due to nanocomposite fibers and special braided structure, which offer a novel idea for wearable heaters.

Transparent Electronics for Wearable Electronics Application

Recent advancements in wearable electronics offer seamless integration with the human body for extracting various biophysical and biochemical information for real-time health monitoring, clinical diagnostics, and augmented reality. Enormous efforts have been dedicated to imparting stretchability/flexibility and softness to electronic devices through materials science and structural modifications that enable stable and comfortable integration of these devices with the curvilinear and soft human body. However, the optical properties of these devices are still in the early stages of consideration. By incorporating transparency, visual information from interfacing biological systems can be preserved and utilized for comprehensive clinical diagnosis with image analysis techniques. Additionally, transparency provides optical imperceptibility, alleviating reluctance to wear the device on exposed skin. This review discusses the recent advancement of transparent wearable electronics in a comprehensive way that includes materials, processing, devices, and applications. Materials for transparent wearable electronics are discussed regarding their characteristics, synthesis, and engineering strategies for property enhancements. We also examine bridging techniques for stable integration with the soft human body. Building blocks for wearable electronic systems, including sensors, energy devices, actuators, and displays, are discussed with their mechanisms and performances. Lastly, we summarize the potential applications and conclude with the remaining challenges and prospects.

Smooth, Chemically Altered Nucleating Platform for Abrupt Performance Enhancement of Ultrathin Cu-Layer-Based Transparent Electrodes

Rapid advances in flexible optoelectronic devices necessitate the concomitant development of high-performance, cost-efficient, and flexible transparent conductive electrodes (TCEs). This Letter reports an abrupt enhancement in the optoelectronic characteristics of ultrathin Cu-layer-based TCEs via Ar⁺-mediated modulation of the chemical and physical states of a ZnO support surface. This approach strongly regulates the growth mode for the subsequently deposited Cu layer, in addition to marked alteration to the ZnO/Cu interface states, resulting in exceptional TCE performance in the form of ZnO/Cu/ZnO TCEs. The resultant Haacke figure of merit (T¹⁰/R_s) of 0.063 Ω^-1, 53% greater than that of the unaltered, otherwise identical structure, corresponds to a record-high value for Cu-layer-based TCEs. Moreover, the enhanced TCE performance in this approach is shown to be highly sustainable under severe simultaneous loadings of electrical, thermal, and mechanical stresses.

Transparent superhydrophilic composite coating with anti-fogging and self-cleaning properties

Superhydrophilic coatings have incomparable advantages in anti-fogging and self-cleaning but are limited to poor abrasion resistance and water resistance. Consequently, the research on the contradiction between hydrophilicity and water resistance, as well as abrasion resistance and visible transmittance, has become a focus of superhydrophilic coatings. Herein, we design a ceramic-polymer superhydrophilic composite coating with a high density, strong cross-linking structure, and smooth surface. Because of its static water contact angle (WCA = 3.2°) and short water spreading time (ST = 1878 ms), the transparent composite coating exhibits anti-fogging performance. Meanwhile, it exhibits anti-fogging durability even after 400 Taber abrasion cycles under a 250 g load or immersion in boiling water for 30 min. Furthermore, the result of self-cleaning characterization and theoretical analysis demonstrate that the low surface roughness endows the composite coating with excellent self-cleaning properties. The composite coating can effectively scavenge oil and dust pollution on its surface in a humid environment. Thus, the developed composite coating in this work is potential in the anti-fogging and self-cleaning fields.

Silicon-Based On-Chip Tunable High-Q-Factor and Low-Power Fano Resonators with Graphene Nanoheaters

Tunable and low-power microcavities are essential for large-scale photonic integrated circuits. Thermal tuning, a convenient and stable tuning method, has been widely adopted in optical neural networks and quantum information processing. Recently, graphene thermal tuning has been demonstrated to be a power-efficient technique, as it does not require thick spacers to prevent light absorption. In this paper, a silicon-based on-chip Fano resonator with graphene nanoheaters is proposed and fabricated. This novel Fano structure is achieved by introducing a scattering block, and it can be easily fabricated in large quantities. Experimental results demonstrate that the resonator has the characteristics of a high quality factor (∼31,000) and low state-switching power (∼1 mW). The temporal responses of the microcavity exhibit qualified modulation speed with 9.8 μs rise time and 16.6 μs fall time. The thermal imaging and Raman spectroscopy of graphene at different biases were also measured to intuitively show that the tuning is derived from the joule heating effect of graphene. This work provides an alternative for future large-scale tunable and low-power-consumption optical networks, and has potential applications in optical filters and switches.

Spatially modulated femtosecond laser direct ablation-based preparation of ultra-flexible multifunctional copper mesh electrodes and its application

Multifunctional electrodes possess superior properties such as high photoelectric properties and high stability. Laser manufacturing process is one of the widely used method for electrode fabrication. However, the current multifunctional electrode laser manufacturing process suffers from low fabrication speed. Here, we report a high-efficiency laser digital patterning process to fabricate copper-based flexible transparent conducting electrodes. By using a spatially modulated, one single laser spot is modulated into an array of spots with equal intensity, and the fabrication speed can be improved by more than 20 times over the traditional single pulse processing. In addition, copper mesh electrodes with a high photoelectric property have been fabricated. A transparent touch screen panel and multifunctional windows are fabricated with transparent electrodes to demonstrate their use in vehicle defogging, portable heating, and wearable devices.

Flexible stretchable electrothermally/photothermally dual-driven heaters from nano-embedded hierarchical CuxS-Coated PET fabrics for all-weather wearable thermal management

The multifunctional photoelectronic devices are recently attracting much more attention due to their potential enlarged applications. The flexible stretchable electrothermally/photothermally dual-driven heaters for all-weather wearable thermal management are presented in this work with nano-embedded hierarchical Cu_xS-coated PET fabrics. Herein, the hierarchical nano-embedded Cu_xS film is fabricated via a simple chemical bath method for high electrical conductivity and highly efficient inelastic collision of electro/photo-generated carriers. The hierarchical nano-embedded Cu_xS morphology produces the low sheet resistance of 1.26 Ω sq^-1 and the super low total heat transfer coefficient of 3.256 × 10^-5 W/^oC·mm², which lead to the high-efficient electro/photo-dual-driven heating effect in the Cu_xS@PET fabrics. The saturated temperature on the as-fabricated flexible wearable heaters reaches up to 172 °C. The thermal conversion devices also bear the excellent stability, reproducibility, stretchability, controllability and corrosion-resistant characteristics. Interestingly, their excellent thermal conversion performance could be achieved by freely exchanging the driving power sources, such as electricity-supplying equipment, 635-nm laser, infrared physiotherapy lamp and solar simulator, which provides a necessary precondition for the all-weather applications of flexible wearable heaters. The as-fabricated electro/photo-dual-driven heaters on the Cu_xS@PET fabrics have the promising applications in wearable electronics, all-weather self-heating facilities, out/in-vivo physiotherapy, and so on.

High-Performance and Rapid-Response Electrical Heaters Derived from Cellulose Nanofiber/Silver Nanowire Nanopapers for Portable Thermal Management

High-performance electrical heaters with outstanding flexibility, superior portability, and mechanical properties are highly desirable for portable thermal management. However, it is still a huge challenge to simultaneously achieve competent electrical heating performances and excellent mechanical properties. Herein, inspired by the Janus structure, versatile electrical heaters are developed via a sequential assembly followed by a hot-pressing strategy. The elaborately designed Janus structure is composed of a nanofibrillated cellulose (NFC) layer and a partially wrapped silver nanowire (AgNW) skeleton in the NFC substrate. Owing to the perfect introduction of nano-soldered points induced by thermal welding decoration, the resultant NFC/AgNW papers (NAPs) possess great flexibility, excellent mechanical strength (176.75 MPa), extremely low sheet resistance (0.60 Ω/sq), and superior electrical stabilities against mechanical deformations. Moreover, benefitting from these fascinating attributes, the NAP-based electrical heaters exhibit a remarkable heating temperature (∼220 °C), ultrafast electro-thermal response (<10 s), and groundbreaking long-term stability (∼105 °C for >186 h) and repeatability (>20,000 cycles) with low AgNW contents and driving voltages (0.5-5.0 V), which far surpass those of the previously reported and conventional indium tin oxide-based Joule heaters. Impressively, large-area production feasibilities of NAPs are demonstrated and assembled into multifunctional applications, including personal thermal management, healthcare thermotherapy, multifunctional cups, and smart homes, indicating their promising potential for wearable devices, artificial intelligence, and specific heating systems in the fields of aerospace, military, and intelligent life.

Stretchable and transparent ionogel-based heaters

Transparent heaters (THs) are widely used for various applications, such as in smart windows, deicers, defoggers, displays, and thermotherapy pads. The rapid development of flexible electronics has led to a demand for flexible and even stretchable THs. At present, most stretchable THs are designed using a combination of electronically conductive networks and flexible polymer materials. Electronic THs still face common challenges, such as a transparency-conductance trade-off, non-uniform heating, and poor interfacial adhesion. In this work, an ionic TH is reported based on a stretchable and transparent ionogel. Joule heating from an ionic current induced by alternating voltage functions as the heating source. This ionogel-based TH exhibits excellent and steady mechanical, optical, electrical, and thermal properties, simultaneously solving the abovementioned three problems relating to electronic THs. Two simple applications of this ionogel-based TH are demonstrated: deicing and boiling water. This reported ionogel-based TH provides a new material choice and heating principle to compete with conventional electronic TH technology.

Flexible, Air-Stable, High-Performance Heaters Based on Nanoscale-Thick Graphite Films

Graphite sheets are known to exhibit remarkable performance in applications such as heating panels and critical elements of thermal management systems. Industrial-scale production of graphite films relies on high-temperature treatment of polymers or calendering of graphite flakes; however, these methods are limited to obtaining micrometer-scale thicknesses. Herein, we report the fabrication of a flexible and power-efficient cm²-scaled heater based on a polycrystalline nanoscale-thick graphite film (NGF, ∼100 nm thick) grown by chemical vapor deposition. The stability of these NGF heaters (operational in air over the range 30-300 °C) is demonstrated by a 12-day continuous heating test, at 215 °C. The NGF exhibits a fast switching response and attains a steady peak temperature of 300 °C at a driving bias of 7.8 V (power density of 1.1 W/cm²). This excellent heating performance is attributed to the structural characteristics of the NGF, which contains well-distributed wrinkles and micrometer-wide few-layer graphene domains (characterized using conductive imaging and finite element methods, respectively). The efficiency and flexibility of the NGF device are exemplified by externally heating a 2000 μm-thick Pyrex glass vial and bringing 5 mL of water to a temperature of 96 °C (at 2.4 W/cm²). Overall, the NGF could become an excellent active material for ultrathin, flexible, and sustainable heating panels that operate at low power.

3D Printed High Performance Silver Mesh for Transparent Glass Heaters through Liquid Sacrificial Substrate Electric-Field-Driven Jet

Transparent glass with metal mesh is considered a promising strategy for high performance transparent glass heaters (TGHs). However, the realization of simple, low-cost manufacture of high performance TGHs still faces great challenges. Here, a technique for the fabrication of high performance TGHs is proposed using liquid sacrificial substrate electric-field-driven (LS-EFD) microscale 3D printing of thick film silver paste. The liquid sacrificial substrate not only significantly improves the aspect ratio (AR) of silver mesh, but also plays a positive role in printing stability. The fabricated TGHs with a line width of 35 µm, thickness of 12.3 µm, and pitch of 1000 µm exhibit a desirable optoelectronic performance with sheet resistance (R_s ) of 0.195 Ω sq^-1 and transmittance (T) of 88.97%. A successful deicing test showcases the feasibility and practicality of the manufactured TGHs. Moreover, an interface evaporator is developed for the coordination of photothermal and electrothermal systems based on the high performance TGHs. The vapor generation rate of the device reaches 10.69 kg m^-2 h^-1 with a voltage of 2 V. The proposed technique is a promising strategy for the cost-effective and simple fabrication of high performance TGHs.

Al-Doped SnO₂ as Transparent Heater: Influence of Deposition Time

The research on transparent heater (Thf) films rapidly increases due to their unique photoelectric properties, leading to new generation of optoelectronic device. Here, we report a simple method to fabricate transparent heater based on Al-doped SnO2 (ASO) thin films. ASO films with 5 wt% Al as dopant were synthesized with various deposition times, namely, 5, 10 and 15 minutes using ultrasonic spray pyrolysis method. The correlation of deposition time on their structural characteristic, optical, electrical and thermal properties has been investigated. X-ray diffraction studies found that all samples exhibit tetragonal structure with preferred orientation along (110) plane. Meanwhile, the UV-Vis transmittance indicated that the sample having good optical transparency in visible light spectrum with the average transmittance up to 89.7%. The sheet resistance of ASO thin films was found to decrease as the deposition time increases to 10 minutes. Furthermore, Al-doped SnO2 based transparent heater prepared with 10 minutes deposition time presents the excellent thermal temperature up to 76.3 °C at the applied voltage of 20 volt. The above findings reveal that Al-doped SnO2 can be used as an alternative compound to substitute higher cost indium tin oxide as transparent heater. Keywords: aluminium, composite, spray pyrolysis, SnO2, transparent heater

2D Heterostructures for Ubiquitous Electronics and Optoelectronics: Principles, Opportunities, and Challenges

A grand family of two-dimensional (2D) materials and their heterostructures have been discovered through the extensive experimental and theoretical efforts of chemists, material scientists, physicists, and technologists. These pioneering works contribute to realizing the fundamental platforms to explore and analyze new physical/chemical properties and technological phenomena at the micro-nano-pico scales. Engineering 2D van der Waals (vdW) materials and their heterostructures via chemical and physical methods with a suitable choice of stacking order, thickness, and interlayer interactions enable exotic carrier dynamics, showing potential in high-frequency electronics, broadband optoelectronics, low-power neuromorphic computing, and ubiquitous electronics. This comprehensive review addresses recent advances in terms of representative 2D materials, the general fabrication methods, and characterization techniques and the vital role of the physical parameters affecting the quality of 2D heterostructures. The main emphasis is on 2D heterostructures and 3D-bulk (3D) hybrid systems exhibiting intrinsic quantum mechanical responses in the optical, valley, and topological states. Finally, we discuss the universality of 2D heterostructures with representative applications and trends for future electronics and optoelectronics (FEO) under the challenges and opportunities from physical, nanotechnological, and material synthesis perspectives.

Flexible Inkjet-Printed Heaters Utilizing Graphene-Based Inks

Thermal sensors are mainly based on the selective heating of specific areas, which in most cases is a critical feature for both the operation and the performance of the thermal device. In this work, we evaluate the thermoelectrical response of two graphitic materials, namely (a) a commercial 2.4%wt graphene-ethyl cellulose dispersion in cycloxehanone and terpineol (G) and (b) a custom functionalized reduced graphene oxide (f-rGO) ink in the range of -40 to 100 °C. Both inks were printed on a flexible polyimide substrate and the Thermal Coefficients of Resistance (TCR) were extracted as TCRG = -1.05 × 10-3 °C-1 (R2 = 0.9938) and TCRf-rGO = -3.86 × 10-3 °C-1 (R2 = 0.9967). Afterward, the inkjet-printed devices were evaluated as microheaters, in order to exploit their advantage for cost-effective production with minimal material waste. f-rGO and G printed heaters reached a maximum temperature of 97.5 °C at 242 mW and 89.9 °C at 314 mW, respectively, applied by a constant current source and monitored by an infrared camera. Repeatability experiments were conducted, highlighting the high robustness in long-term use. The power-temperature behavior was extracted by self-heating experiments to demonstrate the ability of the devices to serve as heaters. Both static and dynamic evaluation were performed in order to study the device behaviors and extract the corresponding parameters. After all the experimental processes, the resistance of the samples was again evaluated and found to differ less than 13% from the initial value. In this work, fabrication via inkjet printing and demonstration of efficient and stable microheaters utilizing a custom ink (f-rGO) and a commercial graphene ink are presented. This approach is suitable for fabricating selectively heated geometries on non-planar substrate with high repeatability and endurance in heat cycles.

One-Step Ultraviolet Laser-Induced Fluorine-Doped Graphene Achieving Superhydrophobic Properties and Its Application in Deicing

Joule heaters based on flexible thin films have attracted a significant amount of attention in both academia and the industry. However, it has been highly challenging to fabricate such heaters. In this study, a one-step laser induction method was proposed to prepare fluorine-doped laser-induced graphene (F-LIG) with stable and superhydrophobic properties by confining a 355 nm ultraviolet laser at the interface between the fluorinated ethylene propylene (FEP) film and polyimide (PI) film. The superhydrophobic properties of the F-LIG composite films could be attributed to the doping of fluorine elements and the laser-processed microstructures, which could be tuned by laser processing parameters. Based on the processed F-LIG films, Joule deicing heaters were developed and their deicing efficiencies are 7 times higher than that of the undoped LIG-based deicing heater. The method will provide new means and ideas to develop LIG-based flexible devices.

Printed Nanocarbon Heaters for Stretchable Sport and Leisure Garments

The ability to maintain body temperature has been shown to bring about improvements in sporting performance. However, current solutions are limited with regards to flexibility, heating uniformity and robustness. An innovative screen-printed Nanocarbon heater is demonstrated which is robust to bending, folding, tensile extensions of up to 20% and machine washing. This combination of ink and substrate enables the heated garments to safely flex without impeding the wearer. It is capable of producing uniform heating over a 15 × 4 cm area using a conductive ink based on a blend of Graphite Nanoplatelets and Carbon Black. This can be attributed to the low roughness of the conductive carbon coating, the uniform distribution and good interconnection of the carbon particles. The heaters have a low thermal inertia, producing a rapid temperature response at low voltages, reaching equilibrium temperatures within 120 s of being switched on. The heaters reached the 40 °C required for wearable heating applications within 20 s at 12 Volts. Screen printing was demonstrated to be an effective method of controlling the printed layer thickness with good interlayer adhesion and contact for multiple printed layers. This can be used to regulate their electrical properties and hence adjust the heater performance.

A Biaxially Stretchable and Self-Sensing Textile Heater Using Silver Nanowire Composite

Wearable heaters have garnered significant attention from academia and industry for their great potential in thermotherapy. Silver nanowire (AgNW) is a promising conductive material for flexible and stretchable electrodes. Here, a resistive, biaxially stretchable heater based on AgNW composite is reported for the first time, where a AgNW percolation network is encased in a thin polyimide (PI) film and integrated with a highly stretchable textile. AgNW/PI is patterned with a 2D Kirigami structure, which enables constant resistance under a large tensile strain (up to uniaxial 100% strain and 50% biaxial strain). The heater can achieve a high temperature of ∼140 °C with a low current of 0.125 A, fast heating and cooling rates of ∼16.5 and ∼14.1 °C s^-1, respectively, and stable performance over 400 heating cycles. A feedback control system is developed to provide constant heating temperature under a temperature change of the surrounding environment. Demonstrated applications in applying thermotherapy at the curvilinear surface of the knee using the stretchable heater illustrate its promising potential for wearable applications.

Highly efficient patterning technique for silver nanowire electrodes by electrospray deposition and its application to self-powered triboelectric tactile sensor

A patterned transparent electrode is a crucial component of state-of-the-art wearable devices and optoelectronic devices. However, most of the patterning methods using silver nanowires (AgNWs), which is one of the outstanding candidate materials for the transparent electrode, wasted a large amount of unused AgNWs during the patterning process. Here, we report a highly efficient patterning of AgNWs using electrospray deposition with grounded electrolyte solution (EDGE). During electrospray deposition, a patterned electrolyte solution collector attracted AgNWs by strong electrostatic attraction and selectively deposited them only on the patterned collector, minimizing AgNW deposited elsewhere. The enhanced patterning efficiency was verified through a comparison between the EDGE and conventional process by numerical simulation and experimental validation. As a result, despite the same electrospray deposition conditions for both cases except for the existence of the electrolyte solution collector, the coverage ratio of AgNWs fabricated by the EDGE process was at least six times higher than that of AgNWs produced by the conventional process. Furthermore, the EDGE process provided high design flexibility in terms of not only the material of the substrate, including a polymer and a ceramic but also the shape of the substrate, including a 2D flat and 3D curved surface. As an application of the EDGE process, a self-powered touch sensor exploiting the triboelectric effect was demonstrated. Thus, the EDGE process would be utilized in further application in wearable or implantable devices in the field of biomedicine, intelligent robots, and human-machine interface.

Wash-Durable Conductive Yarn with Ethylene Glycol-Treated PEDOT:PSS for Wearable Electric Heaters

Recently, wearable electric heaters with high durability and low-power operation have attracted much attention due to their potential to change traditional approaches for personal heating management and thermal therapy systems. Here, we report textile-based wearable heaters based on highly durable conductive yarns, which were transformed from traditional cotton yarns through a facile dyeing process of poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) and ethylene glycol (EG). With the EG post-treatment, the conductive yarns exhibited an electrical conductivity of ∼76 S cm^-1 and good stability under repeated cycles of washing and drying. The heating elements made from the conductive yarns showed an excellent distribution of temperature and could be heated up to 150 °C at a sufficiently low driving voltage of 5 V. Also, the heating elements showed stable Joule heating performance under repeated bending stress and 2000 cycles of stretching and releasing. To demonstrate its practical use for on-body heating systems, a lightweight and air-breathable thermal wristband was demonstrated by sewing the conductive yarns onto a fabric with a simple circuit structure. From these results, we believe that our strategy to obtain highly conductive and durable yarns can be utilized in various applications, including medical heat therapy and personal heating management systems.

High-Performance Joule Heating and Electromagnetic Shielding Properties of Anisotropic Carbon Scaffolds

Highly efficient electrical heaters along with excellent electromagnetic interference (EMI) shielding properties are urgently required for the progress of miniaturization electronics, artificial intelligence, and smart heating management setups. Herein, lignin removal, which comprises two efficient and versatile steps, followed by carbonization produces multifunctional carbon monoliths derived from natural wood. The obtained carbonized wood exhibits a high specific surface area (655.14 m²/g) and electrical (17.5 S/cm) and thermal conductivity (0.58 W/m·K), superhydrophilicity (contact angle of ∼0°), and excellent EMI shielding ability and Joule heating performance. The high electrical conductivity renders a low-voltage-actuated Joule heating performance and fascinating EMI shielding effectiveness of 55 dB, primarily resulting from the absorption mechanism. Moreover, regulation of the carbonized woods derived from the longitudinal to the radial direction enables transformation of hydrophilicity, strong thermal conductivity, and absorption-dominated EMI shielding to hydrophobicity, thermal insulation, and reflection-dominated EMI shielding. This is attributed to the unique anisotropic microstructure of carbon scaffolds. It is believed that these multifunctional carbon scaffolds can be used for intelligent electronics, EMI shielding, and thermal heating instruments.

A Review of Multiple Scale Fibrous and Composite Systems for Heating Applications

Different types of heating systems have been developed lately, representing a growing interest in both the academic and industrial sectors. Based on the Joule effect, fibrous structures can produce heat once an electrical current is passed, whereby different approaches have been followed. For that purpose, materials with electrical and thermal conductivity have been explored, such as carbon-based nanomaterials, metallic nanostructures, intrinsically conducting polymers, fibers or hybrids. We review the usage of these emerging nanomaterials at the nanoscale and processed up to the macroscale to create heaters. In addition to fibrous systems, the creation of composite systems for electrical and thermal conductivity enhancement has also been highly studied. Different techniques can be used to create thin film heaters or heating textiles, as opposed to the conventional textile technologies. The combination of nanoscale and microscale materials gives the best heating performances, and some applications have already been proven, even though some effort is still needed to reach the industry level.

Recent advances in printed flexible heaters for portable and wearable thermal management

Flexible resistive heaters (FRHs) with high heating performance, large-area thermal homogeneity, and excellent thermal stability are very desirable in modern life, owing to their tremendous potential for portable and wearable thermal management applications, such as body thermotherapy, on-demand drug delivery, and artificial intelligence. Printed electronic (PE) technologies, as emerging methods combining conventional printing techniques with solution-processable functional ink have been proposed to be promising strategies for the cost-effective, large-scale, and high-throughput fabrication of printed FRHs. This review summarizes recent progress in the main components of FRHs, including conductive materials and flexible or stretchable substrates, focusing on the formulation of conductive ink systems for making printed FRHs by a variety of PE technologies including screen printing, inkjet printing, roll-to-roll (R2R) printing and three-dimensional (3D) printing. Various challenges facing the commercialization of printed FRHs and improved methods for portable and wearable thermal management applications have been discussed in detail to overcome these problems.

Rapid Ag Nanofiber Formation Via Pt Nanoparticle-Assisted H2-Free Reduction of Ag+-Containing Polymers

One-dimensional Ag nanostructure-based networks have garnered significant attention as next-generation transparent conductive materials. Ag nanofibers (NFs) with high aspect ratios decrease the number density required for percolation; hence, they form qualitatively superior transparent conductive films. This study reports a novel method for rapidly fabricating Ag NFs via Pt nanoparticle-assisted H₂-free reduction of solid-state AgNO₃. Our results first indicated that polymers can be a source of hydrogen gas in the presence of Pt nanoparticles; Ag NFs with aspect ratios above 10⁵ were obtained herein by heating AgNO₃-containing polymer NFs in a short period of time and in an open-air environment. Our method not only successfully reduced the amount of polymer residue often encountered in spun NFs but also created an effective self-supporting reduction system that does not require an external reducing gas supply. The obtained Ag NF networks were highly conductive and transparent. Moreover, the mechanism of Ag NF formation was investigated. We demonstrate that the proposed method exhibits a high potential for producing high yields of Ag NFs in a simple and rapid manner.

Impacts of Thermal and Mechanical Cycles on Electro-Thermal Anti-Icing System of CFRP Laminates Embedding Sprayable Metal Film

The aircraft electro-thermal anti-icing system that can guarantee flight safety may be affected by periodic heating and cyclic aerodynamic force during long-term flight missions, which seems to be a potential threat to ice protection. This paper aims to investigate the impacts of thermal and mechanical cycles on heating elements of the electro-thermal anti-icing system. Specimens were manufactured with CFRP (carbon fiber reinforced polymer) laminated composite, glass fiber prepreg and copper screen, in which sprayable metal film (SMF) was embedded as the heating element. The study focuses on electric resistance variation of SMF and functional fatigue life under the cycling load. Thermal cycling tests were carried out in an insulated chamber where the specimens were heated up to 80 °C and then cooled down to −55 °C for 1000 cycles. Mechanical cycling tests were conducted on a fatigue testing machine where the specimens were imposed on tension-compression loading for 10⁶ cycles. Results showed that the electric resistance of SMF increased with the number of loading cycles. The resistance was increased by 20% and the heating power was decreased by 16.67% after 1000 thermal cycles. During the mechanical cycling tests, it was found that the heating element was destructed before the structural failure, which indicated that the fatigue life of function was lower than that of the structure.

Transparent Molecular Adhesive Enabling Mechanically Stable ITO Thin Films

With rapid advances in flexible electronics, transparent conductive electrodes (TCEs) have also been significantly developed as alternatives to the conventional indium tin oxide (ITO)-based material systems that exhibit low mechanical flexibility. Nanomaterial-based alternating materials, such as graphene, nanowire, and nanomesh, exhibit remarkable properties for TCE-based applications, such as high electrical conductivity, high optical transparency, and high mechanical stability. However, these nanomaterial-based systems lack scalability, which is a key requirement for practical applications, and exhibit a size-dependent property variation and inhomogeneous surface uniformity that limit reliable properties over a large area. Here, we exploited a conventional ITO-based material platform; however, we incorporated a transparent molecular adhesive, 4-aminopyridine (4-AP), to improve mechanical flexibility. While the presence of 4-AP barely affected optical transmittance and sheet resistance, it improved interfacial adhesion between the substrate and ITO as well as formed a wavy surface, which could improve the mechanical flexibility. Under various mechanical tests, ITO/4-AP/poly(ethylene terephthalate) (PET) exhibited remarkably improved mechanical flexibility as compared with that of ITO/PET. Furthermore, ITO/4-AP/PET was utilized for a flexible Joule heater application having spatial uniformity of heat generation, voltage-dependent temperature control, and mechanical flexibility under repeated bending tests. This molecular adhesive could overcome the current limitations of material systems for flexible electronics.

Tailored Graphene Micropatterns by Wafer-Scale Direct Transfer for Flexible Chemical Sensor Platform

2D materials, such as graphene, exhibit great potential as functional materials for numerous novel applications due to their excellent properties. The grafting of conventional micropatterning techniques on new types of electronic devices is required to fully utilize the unique nature of graphene. However, the conventional lithography and polymer-supported transfer methods often induce the contamination and damage of the graphene surface due to polymer residues and harsh wet-transfer conditions. Herein, a novel strategy to obtain micropatterned graphene on polymer substrates using a direct curing process is demonstrated. Employing this method, entirely flexible, transparent, well-defined self-activated graphene sensor arrays, capable of gas discrimination without external heating, are fabricated on 4 in. wafer-scale substrates. Finite element method simulations show the potential of this patterning technique to maximize the performance of the sensor devices when the active channels of the 2D material are suspended and nanoscaled. This study contributes considerably to the development of flexible functional electronic devices based on 2D materials.

An Electrically Actuated Soft Artificial Muscle Based on a High-Performance Flexible Electrothermal Film and Liquid-Crystal Elastomer

Liquid-crystal elastomer (LCE)-based soft robots and devices via an electrothermal effect under a low driving voltage have attracted a great deal of attention for their ability on generating larger stress, reversible deformation, and versatile actuation modes. However, electrothermal materials integrated with LCE easily induce the uncertainty of a soft actuator due to the non-uniformity on temperature distribution, inconstant resistance in the deformation process, and slow responsivity after voltage on/off. In this paper, a low-voltage-actuated soft artificial muscle based on LCE and a flexible electrothermal film is presented. At 6.5 V, a saturation temperature of 189 °C can be reached with a heating rate of 21 °C/s, which allows the soft artificial muscle quick and significant contraction and is suitable for untethered operation. Meanwhile, uniform temperature distribution and stable resistance of the flexible electrothermal film in the deformation process are obtained, leading to a work density of 9.97 kJ/m³, an actuating stress of 0.46 MPa, and controllable deformation of the soft artificial muscle. Finally, programmable low-voltage-controlled soft artificial muscles are fabricated by tailoring the flexible electrothermal film or designing structured heating pattern, including a prototype of soft finger-like gripper for transporting small objects, which clearly demonstrates the potential of low-voltage-actuated soft artificial muscles in soft robotics applications.

Tunable metasurfaces using phase change materials and transparent graphene heaters

Tunable metasurfaces enable us to dynamically control light at subwavelength scales. Here, using phase change materials and transparent graphene heaters, a new structure is proposed to develop tunable metasurfaces which support first-order Mie-type resonance in the near-IR regime. In the proposed structure, by adjusting the bias voltages applied to transparent graphene heaters, the crystallization levels of the phase change materials are controlled, which in turn modifies the response of the metasurface. The proposed metasurface is able to modulate the phase of the reflected wave in the range of 0° to -270° at the telecommunication wavelength of λ = 1.55 µm. A comprehensive Joule heating analysis is performed to investigate the thermal characterizations of the proposed structure. The results of this analysis show that there is a suitable thermal isolation between adjacent unit cells, making individual control on unit cells possible. The potential ability of the proposed metasurface as a beam steering device is also demonstrated. By using the proposed unit cells, a beam-steering device is designed and numerically studied. This study shows that the device can reflect a light normally incident on it in the range of ±65° with reasonably low sidelobe levels. The proposed structure can be used in developing low-cost integrated LiDARs.

The Effect of Carbon Ink Rheology on Ink Separation Mechanisms in Screen-Printing

Screen-printable carbon-based inks are available in a range of carbon morphologies and concentrations, resulting in various rheological profiles. There are challenges in obtaining a good print when high loading and elasticity functional inks are used, with a trade-off often required between functionality and printability. There is a limited understanding of how ink rheology influences the ink deposition mechanism during screen-printing, which then affects the print topography and therefore electrical performance. High speed imaging was used with a screen-printing simulation apparatus to investigate the effect of viscosity of a graphite and carbon-black ink at various levels of solvent dilution on the deposition mechanisms occurring during screen-printing. With little dilution, the greater relative volume of carbon in the ink resulted in a greater tendency towards elastic behavior than at higher dilutions. During the screen-printing process this led to the ink splitting into filaments while remaining in contact with both the mesh and substrate simultaneously over a greater horizonal length. The location of separating filaments corresponded with localized film thickness increases in the print, which led to a higher surface roughness (Sz). This method could be used to make appropriate adjustments to ink rheology to overcome print defects related to poor ink separation.

Pushing the conductance and transparency limit of monolayer graphene electrodes for flexible organic light-emitting diodes

Graphene has emerged as an attractive candidate for flexible transparent electrode (FTE) for a new generation of flexible optoelectronics. Despite tremendous potential and broad earlier interest, the promise of graphene FTE has been plagued by the intrinsic trade-off between electrical conductance and transparency with a figure of merit (σDC/σOp) considerably lower than that of the state-of-the-art ITO electrodes (σDC/σOp <123 for graphene vs. ∼240 for ITO). Here we report a synergistic electrical/optical modulation strategy to simultaneously boost the conductance and transparency. We show that a tetrakis(pentafluorophenyl)boric acid (HTB) coating can function as highly effective hole doping layer to increase the conductance of monolayer graphene by sevenfold and at the same time as an anti-reflective layer to boost the visible transmittance to 98.8%. Such simultaneous improvement in conductance and transparency breaks previous limit in graphene FTEs and yields an unprecedented figure of merit (σDC/σOp ∼323) that rivals the best commercial ITO electrode. Using the tailored monolayer graphene as the flexible anode, we further demonstrate high-performance green organic light-emitting diodes (OLEDs) with the maximum current, power and external quantum efficiencies (111.4 cd A-1, 124.9 lm W-1 and 29.7%) outperforming all comparable flexible OLEDs and surpassing that with standard rigid ITO by 43%. This study defines a straightforward pathway to tailor optoelectronic properties of monolayer graphene and to fully capture their potential as a generational FTE for flexible optoelectronics.

Thermal Profiles of Carbon Fiber Based Anisotropic Thin-Films: An Emerging Heat Management Solution for High-Current Flow Electrocatalysis and Electrochemical Applications

Carbon fiber has been extensively used in the photocatalysis, electrocatalysis and energy storage fields as supporting platform and conductive media. However, less attention has been paid with regards to its function in phonon transport and thermal management. We have investigated the effect of current flow direction on the heat management performance of carbon fiber based thin film heaters (CFTFHs) with anisotropic percolation network of carbon fibers (CFs). The anisotropic percolation network of carbon fibers (CFs) formed by roll-to-roll spray coating leads to the anisotropic electrical properties of CFs. As a result, CFs based thin films (CFTFs) have lower sheet resistance when measured parallel to the CFs alignment, compared to when they are aligned perpendicular. Because connectivity and current flow in CFs are critically dependent on the direction alignment of CFs, the saturation temperature (106.4 °C) of CFTFH with parallel aligned carbon fiber is higher than that (117.3 °C) of CFTFH with perpendicular alignment. Therefore, current flow in the same direction as the alignment of CFs is very important to achieve high-performance. Moreover, our study on thermal profile of anisotropic CFTFs under high current flows illustrates that carbon fiber thin films have great potential in thermal management solution for electrocatalytic and electrochemical energy storage applications.

Tannic acid modified graphene/CNT three-dimensional conductive network for preparing high-performance transparent flexible heaters

In this paper, the eco-friendly plant polyphenol, tannic acid (TA) was demonstrated as a non-covalent modifier for carbon nanotubes (CNTs), as well as a stripping medium to achieve exfoliated graphite to graphene by microfluidization. High-performance transparent flexible heater (TFH) with an embedded structure had been successfully fabricated by integrating conductive nanocomposites (TA-functionalized grapheme/TA-functionalized CNT/PEDOT:PSS; TG/TCNT/PEDOT) into waterborne polyurethane (WPU) film. Such a film exhibited favorable optical transmittance and sheet resistance (T = ca. 80% at 550 nm, R_s = 62.5 Ω/sq.), low root mean square (rms) roughness (approximately 0.37 nm), excellent adhesion and mechanical stability (the sheet resistance remained almost constant after 1000 bending cycle test for the bending radius of 10 mm), which are ideal as transparent heaters with high thermal efficiency. For TG/TCNT/PEDOT-WPU TFHs, the temperature increased rapidly and reached a steady state within 20 s with the maximum temperature reached to 116 °C, when the applied voltage was 20 V. Moreover, no variation in temperature was observed after the repeated heating-cooling tests and long-time stability test, indicating that TG/TCNT/PEDOT-WPU TCFs can be used as high performance TFHs. These TFH's are expected to be suitable for vehicle defrosting, smart windows, portable heating, smart wearable devices, etc.

Printed and Flexible Microheaters Based on Carbon Nanotubes

This work demonstrates a cost-effective manufacturing method of flexible and fully printed microheaters, using carbon nanotubes (CNTs) as the heating element. Two different structures with different number of CNT layers have been characterized in detail. The benchmarking has been carried out in terms of maximum operating temperature, as well as nominal resistance and input power for different applied voltages. Their performances have been compared with previous reports for similar devices, fabricated with other technologies. The results have shown that the heaters presented can achieve high temperatures in a small area at lower voltages and lower input power. In particular, the fully printed heaters fabricated on a flexible substrate covering an area of 3.2 mm² and operating at 9.5 V exhibit a maximum temperature point above 70 °C with a power consumption below 200 mW. Therefore, we have demonstrated that this technology paves the way for a cost-effective large-scale fabrication of flexible microheaters aimed to be integrated in flexible sensors.

Study on Fast Cold Start-Up Method of Proton Exchange Membrane Fuel Cell Based on Electric Heating Technology

In order to realize the low temperature and rapid cold start-up of a proton exchange membrane fuel cell stack, a dynamic model containing 40 single proton exchange membrane fuel cells is established to estimate the melting time of the proton exchange membrane fuel cell stack as well as to analyze the melting process of the ice by using the obtained liquid–solid boundary. The methods of proton exchange membrane electric heating and electrothermal film heating are utilized to achieve cold start-up of the proton exchange membrane fuel cell (PEMFC). The fluid simulation software fluent is used to simulate and analyze the process of melting ice. The solidification and melting model and multi-phase flow model are introduced. The pressure-implicit with splitting of operators algorithm is also adopted. The results show that both the proton exchange membrane electric heating technology and the electrothermal film heating method can achieve rapid cold start-up. The interior ice of the proton exchange membrane fuel cell stack melts first, while the first and 40th pieces melt afterwards. The ice melting time of the proton exchange membrane fuel cell stack is 32.5 s and 36.5 s with the two methods, respectively. In the end, the effect of different electrothermal film structures on cold start-up performance is studied, and three types of pore diameter electrothermal films are established. It is found that the electrothermal film with small holes melts completely first, and the electrothermal film with large holes melts completely last.

Joule heater based on single-layer graphene

In this work, we have studied the characteristics of a heater based on single-layer graphene obtained by CVD using methane as the carbon precursor and using copper as a catalytic substrate. Synthesized graphene was transferred onto an EVA/PET substrate using a heat press printing method. A theoretical model of heating a polycrystalline graphene film was developed. The temperature gradients in graphene crystallites were estimated based on the model. It was shown that local overheating of graphene crystallite boundaries is the main cause of damage for the graphene-based heater. In order to enhance the power of graphene heaters, it is necessary to reduce the size of 2D graphene crystallites that make up the coating.

Actively Operable Thermoresponsive Smart Windows for Reducing Energy Consumption

Efficient usage of finite energy resources is a core approach for preventing major blackouts caused by a severe lack of energy. Smart windows, which modulate thermal energy transferred from the incident sunlight, have attracted tremendous interest as an alternative technology for resolving the fast-approaching energy crisis by suppressing unnecessary energy usage such as air conditioning or heating inside buildings. Here, we demonstrate a set of materials and design concepts for doubly responsive smart windows, which efficiently reduce the consumption of our limited energy reserves. The proposed smart windows are based on the concept of combining the lower critical solution temperature of thermoresponsive polymer hydrogels and the electrical actuation of graphene-based flexible heaters; this combination serves to actively control the passive-type moving thermoresponsive smart window. The proposed smart windows exhibit a highly tunable transparency of above 90%, which corresponds to an almost instantaneous change from high transmission of the incident light to the complete blockage of its penetration under thermal or electrical stimulation. In particular, when the windows of a mockup house are replaced with the developed flexible smart windows, the increment rate of the indoor temperature under white light irradiation reduces drastically. This type of active light control system is expected to create a new opportunity for achieving cost savings on heating, cooling, and lighting through management of light energy transmitted into the interior of a house.