Direct low-temperature nanographene CVD synthesis over a dielectric insulator

Excellent capacitive storage performance of N-doped porous carbon derived from the orientation-guidance coupled with in-situ activation methodology

The orientation-guidance coupled with in-situ activation methodology is developed to synthesize the N-doped porous carbon (NPC) with well-developed porosity and high specific surface area, using coal pitch as a carbon precursor. The orientation-guidance and activation are dedicated to generating microporous and mesoporous channels, respectively. The in-situ N incorporation into the carbon skeleton is realized along with the formation of porous carbon (PC), ensuring the uniformity of N doping. As an electrode material of supercapacitor, benefiting from the robust hexagon-like building block decorated with micro-mesoporous channels and N doping, NPC electrode affords a significant improvement in capacitive energy-storage performance, achieving a specific capacitance of up to 333F g-1 at 1 A/g, which far exceeds those of PC and activated carbon. Notably, even under high mass loading of 10 mg cm-2, the NPC maintains a satisfactory capacitance of 258F g-1 at 1 A/g. When employed as the anode in Li-ion capacitor (LIC), apart from exhibiting enhanced anode behavior compared to graphite anode, NPC also delivers exceptional cyclability. Furthermore, density functional theory calculations have validated the enhanced electrical conductivity and Li storage ability contributed by N doping, providing a theoretical foundation for the observed improvements in electrochemical performance. A full LIC configured with NPC anode delivers extraordinary Ragone performance and outstanding cyclability. This work also proposes a feasible way to realize the oriented conversion of coal pitch into high-performance electrode materials for electrochemical energy-storage devices.

Multispecies-coadsorption-induced rapid preparation of graphene glass fiber fabric and applications in flexible pressure sensor

Direct chemical vapor deposition (CVD) growth of graphene on dielectric/insulating materials is a promising strategy for subsequent transfer-free applications of graphene. However, graphene growth on noncatalytic substrates is faced with thorny issues, especially the limited growth rate, which severely hinders mass production and practical applications. Herein, graphene glass fiber fabric (GGFF) is developed by graphene CVD growth on glass fiber fabric. Dichloromethane is applied as a carbon precursor to accelerate graphene growth, which has a low decomposition energy barrier, and more importantly, the produced high-electronegativity Cl radical can enhance adsorption of active carbon species by Cl-CH2 coadsorption and facilitate H detachment from graphene edges. Consequently, the growth rate is increased by ~3 orders of magnitude and carbon utilization by ~960-fold, compared with conventional methane precursor. The advantageous hierarchical conductive configuration of lightweight, flexible GGFF makes it an ultrasensitive pressure sensor for human motion and physiological monitoring, such as pulse and vocal signals.

Utilization of carbon-based nanomaterials for wastewater treatment and biogas enhancement: A state-of-the-art review

The management of environmental pollution and carbon dioxide (CO2) emissions is a challenge that has spurred increased research interest in determining sustainable alternatives to decrease biowaste. This state-of-the-art review aimed to describe the preparation and utilization of carbon-based nanomaterials (CNM) for biogas enhancement and wastewater contaminant (dyes, color, and dust particles) removal. The novelty of this review is that we elucidated that the performance of CNMs in the anaerobic digestion (AD) varies from one system to another. In addition, this review revealed that increasing the pyrolysis temperature can facilitate the transition from one CNM type to another and outlined the methods that can be used to develop CNMs, including arc discharge, chemical exfoliation, and laser ablation. In addition, this study showed that methane (CH4) yield can be slightly increased (e.g. from 33.6% to 60.89%) depending on certain CNM factors, including its type, concentration, and feedstock. Temperature is a fundamental factor involved in the method and carbon sources used for CNM synthesis. This review determined that graphene oxide is not a good additive for biogas and CH4 yield improvement compared with other types of CNM, such as graphene and carbon nanotubes. The efficacy of CNMs in wastewater treatment depends on the temperature and pH of the solution. Therefore, CNMs are good adsorbents for wastewater contaminant removal and are a promising alternative for CO2 emissions reduction. Further research is necessary to determine the relationship between CNM synthesis and preparation costs while accounting for other factors such as gas flow, feedstock, consumption time, and energy consumption.

Chemical Vapor Deposition Growth of Graphene on 200 mm Ge(110)/Si Wafers and Ab Initio Analysis of Differences in Growth Mechanisms on Ge(110) and Ge(001)

For the fabrication of modern graphene devices, uniform growth of high-quality monolayer graphene on wafer scale is important. This work reports on the growth of large-scale graphene on semiconducting 8 inch Ge(110)/Si wafers by chemical vapor deposition and a DFT analysis of the growth process. Good graphene quality is indicated by the small FWHM (32 cm^-1) of the Raman 2D band, low intensity ratio of the Raman D and G bands (0.06), and homogeneous SEM images and is confirmed by Hall measurements: high mobility (2700 cm²/Vs) and low sheet resistance (800 Ω/sq). In contrast to Ge(001), Ge(110) does not undergo faceting during the growth. We argue that Ge(001) roughens as a result of vacancy accumulation at pinned steps, easy motion of bonded graphene edges across (107) facets, and low energy cost to expand Ge area by surface vicinals, but on Ge(110), these mechanisms do not work due to different surface geometries and complex reconstruction.

Graphene-Based Materials for the Separator Functionalization of Lithium-Ion/Metal/Sulfur Batteries

With the escalating demand for electrochemical energy storage, commercial lithium-ion and metal battery systems have been increasingly developed. As an indispensable component of batteries, the separator plays a crucial role in determining their electrochemical performance. Conventional polymer separators have been extensively investigated over the past few decades. Nevertheless, their inadequate mechanical strength, deficient thermal stability, and constrained porosity constitute serious impediments to the development of electric vehicle power batteries and the progress of energy storage devices. Advanced graphene-based materials have emerged as an adaptable solution to these challenges, owing to their exceptional electrical conductivity, large specific surface area, and outstanding mechanical properties. Incorporating advanced graphene-based materials into the separator of lithium-ion and metal batteries has been identified as an effective strategy to overcome the aforementioned issues and enhance the specific capacity, cycle stability, and safety of batteries. This review paper provides an overview of the preparation of advanced graphene-based materials and their applications in lithium-ion, lithium-metal, and lithium-sulfur batteries. It systematically elaborates on the advantages of advanced graphene-based materials as novel separator materials and outlines future research directions in this field.

Selective area multilayer graphene synthesis using resistive nanoheater probe

Graphene has been a material of interest due to its versatile properties and wide variety of applications. However, production has been one of the most challenging aspects of graphene and multilayer graphene (MLG). Most synthesis techniques require elevated temperatures and additional steps to transfer graphene or MLG to a substrate, which compromises the integrity of the film. In this paper, metal-induced crystallization is explored to locally synthesize MLG directly on metal films, creating an MLG-metal composite and directly on insulating substrates with a moving resistive nanoheater probe at much lower temperature conditions (~ 250 °C). Raman spectroscopy shows that the resultant carbon structure has properties of MLG. The presented tip-based approach offers a much simpler MLG fabrication solution by eliminating the photolithographic and transfer steps of MLG.

Grain Size Engineering of CVD-Grown Large-Area Graphene Films

Graphene, a single atomic layer of graphitic carbon, has attracted much attention because of its outstanding properties hold great promise for a wide range of technological applications. Large-area graphene films (GFs) grown by chemical vapor deposition (CVD) are highly desirable for both investigating their intrinsic properties and realizing their practical applications. However, the presence of grain boundaries (GBs) has significant impacts on their properties and related applications. According to the different grain sizes, GFs can be divided into polycrystalline, single-crystal, and nanocrystalline films. In the past decade, considerable progress has been made in engineering the grain sizes of GFs by modifying the CVD processes or developing some new growth approaches. The key strategies involve controlling the nucleation density, growth rate, and grain orientation. This review aims to provide a comprehensive description of grain size engineering research of GFs. The main strategies and underlying growth mechanisms of CVD-grown large-area GFs with nanocrystalline, polycrystalline, and single-crystal structures are summarized, in which the advantages and limitations are highlighted. In addition, the scaling law of physical properties in electricity, mechanics, and thermology as a function of grain sizes are briefly discussed. Finally, the perspectives for challenges and future development in this area are also presented.

In Situ Growth of Graphene on Polyimide for High-Responsivity Flexible PbS-Graphene Photodetectors

Graphene is an ideal material for flexible optoelectronic devices due to its excellent electrical and optical properties. However, the extremely high growth temperature of graphene has greatly limited the direct fabrication of graphene-based devices on flexible substrates. Here, we have realized in situ growth of graphene on a flexible polyimide substrate. Based on the multi-temperature-zone chemical vapor deposition cooperated with bonding a Cu-foil catalyst onto the substrate, the growth temperature of graphene was controlled at only 300 °C, enabling the structural stability of polyimide during growth. Thus, large-area high-quality monolayer graphene film was successfully in situ grown on polyimide. Furthermore, a PbS-graphene flexible photodetector was fabricated using the graphene. The responsivity of the device reached 10⁵ A/W with 792 nm laser illumination. The in-situ growth ensures good contact between graphene and substrate; therefore, the device performance can remain stable after multiple bending. Our results provide a highly reliable and mass-producible path for graphene-based flexible devices.

In Situ Growth of Graphene Catalyzed by a Phase-Change Material at 400 °C for Wafer-Scale Optoelectronic Device Application

The use of metal foil catalysts in the chemical vapor deposition of graphene films makes graphene transfer an ineluctable part of graphene device fabrication, which greatly limits industrialization. Here, an oxide phase-change material (V₂ O₅ ) is found to have the same catalytic effect on graphene growth as conventional metals. A uniform large-area graphene film can be obtained on a 10 nm V₂ O₅ film. Density functional theory is used to quantitatively analyze the catalytic effect of V₂ O₅ . Due to the high resistance property of V₂ O₅ at room temperature, the obtained graphene can be directly used in devices with V₂ O₅ as an intercalation layer. A wafer-scale graphene-V₂ O₅ -Si (GVS) Schottky photodetector array is successfully fabricated. When illuminated by a 792 nm laser, the responsivity of the photodetector can reach 266 mA W^-1 at 0 V bias and 420 mA W^-1 at 2 V. The transfer-free device fabrication process enables high feasibility for industrialization.

Thickness Dependency of Battery Anode Properties in Multilayer Graphene

With the development of practical thin-film batteries, multilayer graphene (MLG) is being actively investigated as an anode material. Therefore, research on determining a technique to fabricate thick MLG on arbitrary substrates at low temperatures is essential. In this study, we formed an MLG with controlled thickness at low temperatures using a layer exchange (LE) technique and evaluated its anode properties. The LE technique enabled the formation of a uniform MLG with a wide range of thicknesses (25-500 nm) on Ta foil. The charge/discharge characterization using coin-type cells revealed that the total capacity, which corresponded to Li intercalation into the MLG interlayer, increased with increasing MLG thickness. In contrast, cross-sectional transmission electron microscopy showed a metal oxide formed at the MLG/Ta interface during annealing, which had small Li capacity. MLG with sufficient thickness (500 nm) exhibited an excellent Coulombic efficiency and capacity retention compared to bulk graphite formed at high temperatures. These results have led to the development of inexpensive and reliable rechargeable thin-film batteries.

Atomically resolved electronic properties in single layer graphene on α-Al2O3 (0001) by chemical vapor deposition

Metal-free chemical vapor deposition (CVD) of single-layer graphene (SLG) on c-plane sapphire has recently been demonstrated for wafer diameters of up to 300 mm, and the high quality of the SLG layers is generally characterized by integral methods. By applying a comprehensive analysis approach, distinct interactions at the graphene-sapphire interface and local variations caused by the substrate topography are revealed. Regions near the sapphire step edges show tiny wrinkles with a height of about 0.2 nm, framed by delaminated graphene as identified by the typical Dirac cone of free graphene. In contrast, adsorption of CVD SLG on the hydroxyl-terminated α-Al₂O₃ (0001) terraces results in a superstructure with a periodicity of (2.66 ± 0.03) nm. Weak hydrogen bonds formed between the hydroxylated sapphire surface and the π-electron system of SLG result in a clean interface. The charge injection induces a band gap in the adsorbed graphene layer of about (73 ± 3) meV at the Dirac point. The good agreement with the predictions of a theoretical analysis underlines the potential of this hybrid system for emerging electronic applications.

Direct-Chemical Vapor Deposition-Enabled Graphene for Emerging Energy Storage: Versatility, Essentiality, and Possibility

The direct chemical vapor deposition (CVD) technique has stimulated an enormous scientific and industrial interest to enable the conformal growth of graphene over multifarious substrates, which readily bypasses tedious transfer procedure and empowers innovative materials paradigm. Compared to the prevailing graphene materials (i.e., reduced graphene oxide and liquid-phase exfoliated graphene), the direct-CVD-enabled graphene harnesses appealing structural advantages and physicochemical properties, accordingly playing a pivotal role in the realm of electrochemical energy storage. Despite conspicuous progress achieved in this frontier, a comprehensive overview is still lacking by far and the synthesis-structure-property-application nexus of direct-CVD-enabled graphene remains elusive. In this topical review, rather than simply compiling the state-of-the-art advancements, the versatile roles of direct-CVD-enabled graphene are itemized as (i) modificator, (ii) cultivator, (iii) defender, and (iv) decider. Furthermore, essential effects on the performance optimization are elucidated, with an emphasis on fundamental properties and underlying mechanisms. At the end, perspectives with respect to the material production and device fabrication are sketched, aiming to navigate the future development of direct-CVD-enabled graphene en-route toward pragmatic energy applications and beyond.

An Ultrahigh-Flux Nanoporous Graphene Membrane for Sustainable Seawater Desalination using Low-Grade Heat

Membrane distillation has attracted great attention in the development of sustainable desalination and zero-discharge processes because of its possibility of recovering 100% water and the potential for integration with low-grade heat, such as solar energy. However, the conventional membrane structures and materials afford limited flux thus obstructing its practical application. Here, ultrathin nanoporous graphene membranes are reported by selectively forming thin graphene layers on the top edges of a highly porous anodic alumina oxide support, which creates short and fast transport pathways for water vapor but not liquid. The process avoids the challenging pore-generation and substrate-transfer processes required to prepare regular graphene membranes. In the direct-contact membrane distillation mode under a mild temperature pair of 65/25 °C, the nanoporous graphene membranes show an average water flux of 421.7 L m^-2 h^-1 with over 99.8% salt rejection, which is an order of magnitude higher than any reported polymeric membranes. The mechanism for high water flux is revealed by detailed characterizations and theoretical modeling. Outdoor field tests using water from the Red Sea heated under direct sunlight radiation show that the membranes have an average water flux of 86.3 L m^-2 h^-1 from 8 am to 8 pm, showing a great potential for real applications in seawater desalination.

Physical and Chemical Sensors on the Basis of Laser-Induced Graphene: Mechanisms, Applications, and Perspectives

Laser-induced graphene (LIG) is produced rapidly by directly irradiating carbonaceous precursors, and it naturally exhibits as a three-dimensional porous structure. Due to advantages such as simple preparation, time-saving, environmental friendliness, low cost, and expanding categories of raw materials, LIG and its derivatives have achieved broad applications in sensors. This has been witnessed in various fields such as wearable devices, disease diagnosis, intelligent robots, and pollution detection. However, despite LIG sensors having demonstrated an excellent capability to monitor physical and chemical parameters, the systematic review of synthesis, sensing mechanisms, and applications of them combined with comparison against other preparation approaches of graphene is still lacking. Here, graphene-based sensors for physical, biological, and chemical detection are reviewed first, followed by the introduction of general preparation methods for the laser-induced method to yield graphene. The preparation and advantages of LIG, sensing mechanisms, and the properties of different types of emerging LIG-based sensors are comprehensively reviewed. Finally, possible solutions to the problems and challenges of preparing LIG and LIG-based sensors are proposed. This review may serve as a detailed reference to guide the development of LIG-based sensors that possess properties for future smart sensors in health care, environmental protection, and industrial production.

One-Step Formation of Reduced Graphene Oxide from Insulating Polymers Induced by Laser Writing Method

Finding a low-cost and effective method at low temperatures for producing reduced graphene oxide (rGO) has been the focus of many efforts in the research community for almost two decades. Overall, rGO is a promising candidate for use in supercapacitors, batteries, biosensors, photovoltaic devices, corrosion inhibitors, and optical devices. Herein, we report the formation of rGO from two electrically insulating polymers, polytetrafluoroethylene (PTFE) and meta-polybenzimidazole fiber (m-PBI), using an excimer pulsed laser annealing (PLA) method. The results from X-ray diffraction, scanning electron microscopy, electron backscattered diffraction, Raman spectroscopy, and Fourier-transform infrared spectroscopy confirm the successful generation of rGO with the formation of a multilayered structure. We investigated the mechanisms for the transformation of PTFE and PBI into rGO. The PTFE transition occurs by both a photochemical mechanism and a photothermal mechanism. The transition of PBI is dominated by a photo-oxidation mechanism and stepwise thermal degradation. After degradation and degassing procedures, both the polymers leave behind free molten carbon with some oxygen and hydrogen content. The free molten carbon undergoes an undercooling process with a regrowth velocity (<4 m·s−1) that is necessary for the formation of rGO structures. This approach has the potential for use in creating future selective polymer-written electronics.

Synthesis of 3D graphene-based materials and their applications for removing dyes and heavy metals

Contamination of water streams by dyes and heavy metals has become a major problem due to their persistence, accumulation, and toxicity. Therefore, it is essential to eliminate and/or reduce these contaminants before discharge into the natural environment. In recent years, 3D graphene has drawn intense research interests owing to its large surface area, superior charge conductivity, and thermal conductivity properties. Due to their unique surface and structural properties, 3D graphene-based materials (3D GBMs) are regarded as ideal adsorbents for decontamination and show great potential in wastewater or exhaust gas treatment. Here, this minireview summarizes the recent progress on 3D GBMs synthesis and their applications for adsorbing dyes and heavy metals from wastewater based on the structures and properties of 3D GBMs, which provides valuable insights into 3D GBMs' application in the environmental field.

Controllable Synthesis of Wafer-Scale Graphene Films: Challenges, Status, and Perspectives

The availability of high-quality, large-scale, and single-crystal wafer-scale graphene films is fundamental for key device applications in the field of electronics, optics, and sensors. Synthesis determines the future: unleashing the full potentials of such emerging materials relies heavily upon their tailored synthesis in a scalable fashion, which is by no means an easy task to date. This review covers the state-of-the-art progress in the synthesis of wafer-scale graphene films by virtue of chemical vapor deposition (CVD), with a focus on main challenges and present status. Particularly, prevailing synthetic strategies are highlighted on a basis of the discussion in the reaction kinetics and gas-phase dynamics during CVD process. Perspectives with respect to key opportunities and promising research directions are proposed to guide the future development of wafer-scale graphene films.

Probing the coupling between the components in a graphene-mesoporous germanium nanocomposite using high-pressure Raman spectroscopy

The nature of the interface between the components of a nanocomposite is a major determining factor in the resulting properties. Using a graphene-mesoporous germanium nanocomposite with a core-shell structure as a template for complex graphene-based nanocomposites, an approach to quantify the interactions between the graphene coating and the component materials is proposed. By monitoring the pressure-induced shift of the Raman G-peak, the degree of coupling between the components, a parameter that is critical in determining the properties of a nanocomposite, can be evaluated. In addition, pressure-induced transformations are a way to tune the physical and chemical properties of materials, and this method provides an opportunity for the controlled design of nanocomposites.

Highly Skin-Conformal Laser-Induced Graphene-Based Human Motion Monitoring Sensor

Bio-compatible strain sensors based on elastomeric conductive polymer composites play pivotal roles in human monitoring devices. However, fabricating highly sensitive and skin-like (flexible and stretchable) strain sensors with broad working range is still an enormous challenge. Herein, we report on a novel fabrication technology for building elastomeric conductive skin-like composite by mixing polymer solutions. Our e-skin substrates were fabricated according to the weight of polydimethylsiloxane (PDMS) and photosensitive polyimide (PSPI) solutions, which could control substrate color. An e-skin and 3-D flexible strain sensor was developed with the formation of laser induced graphene (LIG) on the skin-like substrates. For a one-step process, Laser direct writing (LDW) was employed to construct superior durable LIG/PDMS/PSPI composites with a closed-pore porous structure. Graphene sheets of LIG coated on the closed-porous structure constitute a deformable conductive path. The LIG integrated with the closed-porous structure intensifies the deformation of the conductive network when tensile strain is applied, which enhances the sensitivity. Our sensor can efficiently monitor not only energetic human motions but also subtle oscillation and physiological signals for intelligent sound sensing. The skin-like strain sensor showed a perfect combination of ultrawide sensing range (120% strain), large sensitivity (gauge factor of ~380), short response time (90 ms) and recovery time (140 ms), as well as superior stability. Our sensor has great potential for innovative applications in wearable health-monitoring devices, robot tactile systems, and human-machine interface systems.

Template-Directing Coupled with Chemical Activation Methodology-Derived Hexagon-like Porous Carbon Electrode with Outstanding Compatibility to Electrolytes and Low-Temperature Performance

The conversion of asphalt into hexagon-like porous carbon (HPC) with a micro-mesoporous structure is realized by the coupling of template-directing and chemical activation methodologies. The specific surface area of HPC can reach up to 1356 m² g^-1 even at such a low-proportioned dosage of activator (0.5-fold) and is also larger than those of template-directed carbon and activation-derived carbon, as it benefited from the coupling merits of template-directing and chemical activation. Excellent capacitive-energy-storage behavior with respect to rate capability, capacitance retention, and durability are delivered by HPC//HPC symmetric supercapacitors assembled with aqueous and organic electrolytes. This great compatibility for different kinds of electrolytes and electrode properties is owed to the robust hexagon-like microarchitecture feature associated with hierarchical pore structure, which not only hinders the stacking between each other but also provides a buffer function for the volume variation and sufficient active sites for the storage of electrolyte ions. The drastic temperature variation has almost no influence on the diffusion and transfer rate of electrolyte ions, further evidencing the advanced feature of the hierarchical pore structure. Additionally, HPC//Li₄Ti₅O₁₂ LIC assembled with the Li-based electrolyte also presents a superior Ragone performance. The coexistence of micro- and mesopores for the HPC makes it an attractive electrode material for various capacitive-energy-storage devices. This work provides a promising way to realize the plasticity of pore channels and mass production of high capacitive storage ability of electrode material via the combination of template-directing and chemical activation strategies.

Strategies for development of nanoporous materials with 2D building units

It has already been realized that two-dimensional (2D) materials carry a great potential in energy conversion and storage, gas storage, chemical sensing, and many other applications closely related to human life. These applications benefit from a key feature of 2D materials, namely the large specific surface area, which however can be diminished significantly due to the tendency of these materials to restack. In this review, we revisit the strategies - including soft and hard templating - that have been developed for generating nanoporosity in 3D materials and demonstrate their adaptation for 2D materials using carbon nitride and graphene materials as examples. Owing to the 2D nature of the building units, a new type of nanopore can be generated by perforating the basal planes. These in-plane nanopores are essential in many emerging applications of 2D materials such as semipermeable membranes; hence, their creation methods, including post-synthesis activation, ion bombardment, electron beam drilling, and nanolithography, are worthy of a critical review. Lastly, techniques for preventing the restacking by fabricating 2D-0D, 2D-1D, and 2D-2D layer-by-layer composite structures are discussed. The goal is to promote the use of these methods for creating nanoporosity in more 2D materials.

Highly Monochromatic Electron Emission from Graphene/Hexagonal Boron Nitride/Si Heterostructure

In this work, a planar electron emission device based on a graphene/hexagonal boron nitride (h-BN)/n-Si heterostructure is fabricated to realize highly monochromatic electron emission from a flat surface. The h-BN layer is used as an insulating layer to suppress electron inelastic scattering within the planar electron emission device. The energy spread of the emission device using the h-BN insulating layer is 0.28 eV based on the full-width at half-maximum (FWHM), which is comparable to a conventional tungsten field emitter. The characteristic spectral shape of the electron energy distributions reflected the electron distribution in the conduction band of the n-Si substrate. The results indicate that the inelastic scattering of electrons at the insulating layer is drastically suppressed by the h-BN layer. Furthermore, the maximum emission current density reached 2.4 A/cm², which is comparable to that of a conventional thermal cathode. Thus, the graphene/h-BN heterostructure is a promising material for planar electron emission devices to obtain a highly monochromatic electron beam and a high electron emission current density.

Room-temperature graphitization in a solid-phase reaction

Graphitized carbon including graphene has recently become one of the most investigated advanced materials for future device applications, but a prerequisite for broadening its range of applications is to lower its growth temperature. Here we report a great decrease in graphitization temperature using the well-known catalyst Ni. Amorphous carbon films with Ni nanoparticles (NPs) were deposited, using a simple one-step magnetron sputtering method, onto microgrids and a SiO₂/Si substrate for transmission electron microscopy (TEM) and Raman spectroscopy analyses, respectively. The amorphous carbon surroundings and locations between the Ni NPs started to become graphitized during the film deposition even at room temperature (RT) and 50 °C. The graphitization was confirmed by both high-resolution TEM (HR-TEM) and Raman 2D peak analyses. The increase in the relative amount of Ni in the amorphous carbon film led to the partial oxidation of the larger Ni NPs, resulting in less graphitization even at an elevated deposition temperature. Based on the detailed HR-TEM analyses, a decreased oxidation of NPs and enhanced solubility of carbon into Ni NPs were believed to be key for achieving low-temperature graphitization.

The spontaneous graphitization for C films containing Ni NPs was attributed mainly to the increased solubility for metallic Ni NPs, and was enhanced at the deposition temperature of 50 °C.

In Situ Grown Monolayer N-Doped Graphene on CdS Hollow Spheres with Seamless Contact for Photocatalytic CO2 Reduction

Photocatalytic CO₂ reduction is an effective way to simultaneously mitigate the greenhouse effect and the energy crisis. Herein, CdS hollow spheres, on which monolayer nitrogen-doped graphene is in situ grown by chemical vapor deposition, are applied for realizing effective photocatalytic CO₂ reduction. The constructed photocatalyst possesses a hollow interior for strengthening light absorption, a thin shell for shortening the electron migration distance, tight adhesion for facilitating separation and transfer of carriers, and a monolayer nitrogen-doped graphene surface for adsorbing and activating CO₂ molecules. Achieving seamless contact between a photocatalyst and a cocatalyst, which provides a pollution-free and large-area transport interface for carriers, is an effective strategy for improving the photocatalytic CO₂ reduction performance. Therefore, the yield of CO and CH₄ , as dominating products, can be increased by four and five times than that of pristine CdS hollow spheres, respectively. This work emphasizes the importance of contact interface regulation between the photocatalyst and the cocatalyst and provides new ideas for the seamless and large-area contact of heterojunctions.

Ultrafast Catalyst-Free Graphene Growth on Glass Assisted by Local Fluorine Supply

High-quality graphene film grown on dielectric substrates by a direct chemical vapor deposition (CVD) method promotes the application of high-performance graphene-based devices in large scale. However, due to the noncatalytic feature of insulating substrates, the production of graphene film on them always has a low growth rate and is time-consuming (typically hours to days), which restricts real potential applications. Here, by employing a local-fluorine-supply method, we have pushed the massive fabrication of a graphene film on a wafer-scale insulating substrate to a short time of just 5 min without involving any metal catalyst. The highly enhanced domain growth rate (∼37 nm min^-1) and the quick nucleation rate (∼1200 nuclei min^-1 cm^-2) both account for this high productivity of graphene film. Further first-principles calculation demonstrates that the released fluorine from the fluoride substrate at high temperature can rapidly react with CH₄ to form a more active carbon feedstock, CH₃F, and the presence of CH₃F molecules in the gas phase much lowers the barrier of carbon attachment, providing sufficient carbon feedstock for graphene CVD growth. Our approach presents a potential route to accomplish exceptionally large-scale and high-quality graphene films on insulating substrates, i.e., SiO₂, SiO₂/Si, fiber, etc., at low cost for industry-level applications.

Single-Crystalline Monolayer Graphene Wafer on Dielectric Substrate of SiON without Metal Catalysts

Many scientific and engineering efforts have been made to realize graphene electronics by fully utilizing intrinsic properties of ideal graphene for last decades. The most technical huddles come from the absence of wafer-scale graphene with a single-crystallinity on dielectric substrates. Here, we report an epitaxial growth of single-crystalline monolayer graphene directly on a single-crystalline dielectric SiON-SiC(0001) with a full coverage via epitaxial chemical vapor deposition (CVD) without metal catalyst. The dielectric surface of SiON provides atomically flat and chemically inert interface by passivation of dangling bonds, which keeps intrinsic properties of graphene. Atomic structures with a clean interface, full coverage of single-crystalline monolayer, and the epitaxy of graphene on SiON were confirmed macroscopically by mapping low energy electron diffraction (LEED) and Raman spectroscopy, and atomically by scanning tunneling microscopy (STM). Both of measured and calculated local density of states (LDOS) exhibit a symmetric and sharp Dirac cone with a Dirac point located at a Fermi level. Our method provides a route to utilize a single-crystalline dielectric substrate for ideal graphene growth for future applications.

Single-Layered MoS2 Directly Grown on Rutile TiO2(110) for Enhanced Interfacial Charge Transfer

Interfacial charge transfer is critical for the photocatalytic activities of compositional photocatalysts. In this work, we have developed a strategy of growing single-layer MoS₂ sheets on the rutile TiO₂(110) single-crystal surface using a chemical vapor deposition method. Both on-site and off-site characterizations confirmed the monolayer thickness and single crystallinity of the MoS₂ adlayer as well as the atomic flatness of the composite surface. Without the presence of contamination, the charge flow across the interface of MoS₂ and TiO₂ is greatly enhanced, which hence favors the charge separation under excitations and boots up the catalytic activity of the composite system. Moreover, we found the luminescing property of MoS₂ is significantly tailored upon coupling with the TiO₂ surface. Our work has established a method for revealing the interface properties of the transition-metal dichalcogenides and oxide semiconductors at the atomic level.

High-quality mesoporous graphene particles as high-energy and fast-charging anodes for lithium-ion batteries

The application of graphene for electrochemical energy storage has received tremendous attention; however, challenges remain in synthesis and other aspects. Here we report the synthesis of high-quality, nitrogen-doped, mesoporous graphene particles through chemical vapor deposition with magnesium-oxide particles as the catalyst and template. Such particles possess excellent structural and electrochemical stability, electronic and ionic conductivity, enabling their use as high-performance anodes with high reversible capacity, outstanding rate performance (e.g., 1,138 mA h g-1 at 0.2 C or 440 mA h g-1 at 60 C with a mass loading of 1 mg cm-2), and excellent cycling stability (e.g., >99% capacity retention for 500 cycles at 2 C with a mass loading of 1 mg cm-2). Interestingly, thick electrodes could be fabricated with high areal capacity and current density (e.g., 6.1 mA h cm-2 at 0.9 mA cm-2), providing an intriguing class of materials for lithium-ion batteries with high energy and power performance.

Direct Growth of Graphene on Insulator Using Liquid Precursor Via an Intermediate Nanostructured State Carbon Nanotube

Synthesis of high-quality graphene layers on insulating substrates is highly desirable for future graphene-based high-speed electronics. Besides the use of gaseous hydrocarbon sources, solid and liquid hydrocarbon sources have recently shown great promises for high-quality graphene growth. Here, I report chemical vapor deposition growth of mono- to few-layer graphene directly on SiO₂ substrate using ethanol as liquid hydrocarbon feedstock. The growth process of graphene has been systematically investigated as a function of annealing temperature as well as different seed layers. Interestingly, it was found that the carbon atoms produced by thermal decomposition of ethanol form sp² carbon network on SiO₂ surface thereby forming nanographene flakes via an intermediate carbon-based nanostructured state carbon nanotube. This work might pave the way to an understanding for economical and catalyst-free graphene growth compatible with current silicon-processing techniques, and it can be applied on a variety of insulating surfaces including quartz, sapphire, and fused silica.

Direct CVD Growth of Graphene on Traditional Glass: Methods and Mechanisms

Chemical vapor deposition (CVD) on catalytic metal surfaces is considered to be the most effective way to obtain large-area, high-quality graphene films. For practical applications, a transfer process from metal catalysts to target substrates (e.g., poly(ethylene terephthalate) (PET), glass, and SiO₂ /Si) is unavoidable and severely degrades the quality of graphene. In particular, the direct growth of graphene on glass can avoid the tedious transfer process and endow traditional glass with prominent electrical and thermal conductivities. Such a combination of graphene and glass creates a new type of glass, the so-called "super graphene glass," which has attracted great interest from the viewpoints of both fundamental research and daily-life applications. In the last few years, great progress has been achieved in pursuit of this goal. Here, these growth methods as well as the specific growth mechanisms of graphene on glass surfaces are summarized. The typical techniques developed include direct thermal CVD growth, molten-bed CVD growth, metal-catalyst-assisted growth, and plasma-enhanced growth. Emphasis is placed on the strategy of growth corresponding to the different natures of glass substrates. A comprehensive understanding of graphene growth on nonmetal glass substrates and the latest status of "super graphene glass" production are provided.

Graphene Regulated Ceramic Electrolyte for Solid-State Sodium Metal Battery with Superior Electrochemical Stability

Employing solid ceramic electrolyte in sodium (Na) metal batteries enables safe and cost-effective energy storage solution toward the advent of sustainable energy. Nevertheless, the development of solid-state Na batteries is hindered by the large interfacial charge transfer resistance between electrodes and solid electrolyte. Here, a novel and scalable design approach is utilized to significantly reduce the interfacial resistance through the direct growth of graphene-like interlayer on Na⁺ superionic conductor (NASICON) ceramic electrolyte, resulting in a 10-fold decrease of interfacial resistance. Benefiting from the graphene regulated NASICON, extremely stable Na plating/stripping cycling performance using solid electrolyte at a current density up to 1 mA/cm² with a cycling capacity of 1 mAh/cm² for 500 cycles (1000 h) is demonstrated for the first time. The surface of Na electrode after 1000 h of cycling remained smooth because of uniform Na⁺ flux across graphene-coated-NASICON/Na interface enabled by the abundant graphene defects network for efficient Na⁺ transport. Solid-state room temperature battery consists of graphene-regulated NASICON electrolyte, Na₃V₂(PO₄)₃ cathode and Na anode delivered a reversible initial capacity of 108 mAh/g at 1C current density for 300 cycles with 85% capacity retention, far superior than the battery with pristine NASICON. This work can be a valuable contribution toward a safe and stable solid-state Na metal battery system, and provide insights for solid-state lithium metal batteries as well.

Direct chemical vapor deposition synthesis of large area single-layer brominated graphene

Graphene and its derivatives such as functionalized graphene are considered to hold significant promise in numerous applications. Within that context, halogen functionalization is exciting for radical and nucleophilic substitution reactions as well as for the grafting of organic moieties. Historically, the successful covalent doping of sp² carbon with halogens, such as bromine, was demonstrated with carbon nanotubes. However, the direct synthesis of brominated graphene has thus far remained elusive. In this study we show how large area brominated graphene with C–Br bonds can be achieved directly (i.e. a single step) using hydrogen rich low pressure chemical vapor deposition. The direct synthesis of brominated graphene could lead to practical developments.

In this study we present the first direct synthesis of large area, single layer, crystalline graphene with covalently doped bromine.

Direct CVD Growth of Graphene on Technologically Important Dielectric and Semiconducting Substrates

To fabricate graphene based electronic and optoelectronic devices, it is highly desirable to develop a variety of metal-catalyst free chemical vapor deposition (CVD) techniques for direct synthesis of graphene on dielectric and semiconducting substrates. This will help to avoid metallic impurities, high costs, time consuming processes, and defect-inducing graphene transfer processes. Direct CVD growth of graphene on dielectric substrates is usually difficult to accomplish due to their low surface energy. However, a low-temperature plasma enhanced CVD technique could help to solve this problem. Here, the recent progress of metal-catalyst free direct CVD growth of graphene on technologically important dielectric (SiO2, ZrO2, HfO2, h-BN, Al2O3, Si3N4, quartz, MgO, SrTiO3, TiO2, etc.) and semiconducting (Si, Ge, GaN, and SiC) substrates is reviewed. High and low temperature direct CVD growth of graphene on these substrates including growth mechanism and morphology is discussed. Detailed discussions are also presented for Si and Ge substrates, which are necessary for next generation graphene/Si/Ge based hybrid electronic devices. Finally, the technology development of the metal-catalyst free direct CVD growth of graphene on these substrates is concluded, with future outlooks.

In Situ Room Temperature Electron-Beam Driven Graphene Growth from Hydrocarbon Contamination in a Transmission Electron Microscope

The excitement of graphene (as well as 2D materials in general) has generated numerous procedures for the fabrication of graphene. Here we present a mini-review on a rather less known, but attractive, in situ means to fabricate graphene inside a transmission electron microscope (TEM). This is achieved in a conventional TEM (viz. no sophisticated specimen holders or microscopes are required) and takes advantage of inherent hydrocarbon contamination as a carbon source. Both catalyst free and single atom catalyst approaches are reviewed. An advantage of this technique is that not only can the growth process be imaged in situ, but this can also be achieved with atomic resolution. Moreover, in the future, one can anticipate such approaches enabling the growth of nano-materials with atomic precision.

Scalable chemical-vapour-deposition growth of three-dimensional graphene materials towards energy-related applications

Three-dimensional (3D) graphene materials, which are integrated using graphene structural units, show great promise for energy-related applications because of the high specific surface area, fast electron transport, and low density. Beyond solution-phase assembly of graphene sheets, chemical vapour deposition (CVD) has been recently introduced as a scalable, high-yield, and facile strategy for preparing 3D graphene materials with relatively high crystallinity and controllable layer numbers. Such 3D graphene structures have served as ideal platforms for constructing next-generation energy storage and conversion devices such as supercapacitors, batteries, and fuel cells. In this tutorial review, we focus on recent progress in the scalable CVD growth of 3D graphene materials (e.g., foams, shells, and hierarchical structures) as well as their applications in energy-related fields. First, we emphasize the role of substrate shape and composition (metal or non-metal) in the CVD growth of diverse 3D graphene materials. The related growth mechanisms of these 3D graphene materials are also analysed and discussed. Second, we demonstrate the applications of the CVD-derived 3D graphene materials in various energy-related devices. Finally, we conclude this review with our insights into the challenges and future opportunities for CVD synthesis as well as the application of such intriguing 3D graphene materials.

High Capacitive Storage Performance of Sulfur and Nitrogen Codoped Mesoporous Graphene

Mesoporous graphene is synthesized based on the chemical vapor deposition methodology by using heavy MgO flakes as substrates in a fluidized-bed reactor. Subsequently, sulfur and nitrogen coincorporation into graphene frameworks is realized by the reaction between carbon atoms and thiourea molecules. The as-obtained sulfur and nitrogen codoped mesoporous graphene (SNMG) exhibits remarkable capacitive energy-storage behavior, as a result of well-developed pore channels, in terms of that in a symmetric supercapacitor and lithium-ion hybrid capacitor (LIHC). The ultrahigh durability of the SNMG/SNMG symmetric supercapacitor is demonstrated by long-term cycling, for which no capacitance decay is found after 20 000 cycles. A LIHC constructed from commercial Li₄ Ti₅ O₁₂ (LTO) as the anode and SNMG as the cathode is capable of delivering much enhanced lithium-storage ability and better rate capability than that of activated carbon (AC)/LTO LIHC. Moreover, SNMG/LTO LIHC exhibits maximum energy and power densities of 86.2 Wh kg^-1 and 7443 W kg^-1 and maintains 87 % capacitance retention after 2000 cycles.

Direct growth of graphene on rigid and flexible substrates: progress, applications, and challenges

Graphene has recently been attracting considerable interest because of its exceptional conductivity, mechanical strength, thermal stability, etc. Graphene-based devices exhibit high potential for applications in electronics, optoelectronics, and energy harvesting. In this paper, we review various growth strategies including metal-catalyzed transfer-free growth and direct-growth of graphene on flexible and rigid insulating substrates which are "major issues" for avoiding the complicated transfer processes that cause graphene defects, residues, tears and performance degradation in graphene-based functional devices. Recent advances in practical applications based on "direct-grown graphene" are discussed. Finally, several important directions, challenges and perspectives in the commercialization of 'direct growth of graphene' are also discussed and addressed.

Defect-Free Graphene Synthesized Directly at 150 °C via Chemical Vapor Deposition with No Transfer

Direct graphene synthesis on substrates via chemical vapor deposition (CVD) is an attractive approach for manufacturing flexible electronic devices. The temperature for graphene synthesis must be below ∼200 °C to prevent substrate deformation while fabricating flexible devices on plastic substrates. Herein, we report a process whereby defect-free graphene is directly synthesized on a variety of substrates via the introduction of an ultrathin Ti catalytic layer, due to the strong affinity of Ti to carbon. Ti with a thickness of 10 nm was naturally oxidized by exposure to air before and after the graphene synthesis, and the various functions of neither the substrates nor the graphene were influenced. This report offers experimental evidence of high-quality graphene synthesis on Ti-coated substrates at 150 °C via CVD. The proposed methodology was applied to the fabrication of flexible and transparent thin-film capacitors with top electrodes of high-quality graphene.

Switching Vertical to Horizontal Graphene Growth Using Faraday Cage-Assisted PECVD Approach for High-Performance Transparent Heating Device

Plasma-enhanced chemical vapor deposition (PECVD) is an applicable route to achieve low-temperature growth of graphene, typically shaped like vertical nanowalls. However, for transparent electronic applications, the rich exposed edges and high specific surface area of vertical graphene (VG) nanowalls can enhance the carrier scattering and light absorption, resulting in high sheet resistance and low transmittance. Thus, the synthesis of laid-down graphene (LG) is imperative. Here, a Faraday cage is designed to switch graphene growth in PECVD from the vertical to the horizontal direction by weakening ion bombardment and shielding electric field. Consequently, laid-down graphene is synthesized on low-softening-point soda-lime glass (6 cm × 10 cm) at ≈580 °C. This is hardly realized through the conventional PECVD or the thermal chemical vapor deposition methods with the necessity of high growth temperature (1000 °C-1600 °C). Laid-down graphene glass has higher transparency, lower sheet resistance, and much improved macroscopic uniformity when compare to its vertical graphene counterpart and it performs better in transparent heating devices. This will inspire the next-generation applications in low-cost transparent electronics.

A rational synthesis of hierarchically porous, N-doped carbon from Mg-based MOFs: understanding the link between nitrogen content and oxygen reduction electrocatalysis

Controlled mixtures of novel Mg-based metal-organic frameworks (MOFs) were prepared, with H(+) or K(+) as counterions. A linear relation was found between synthesis pH and K/H ratio in the resultant mixture, establishing the tunability of the synthesis. Upon pyrolysis, these precursor mixtures yield nitrogen-doped, hierarchically porous carbons, which have good activity towards the oxygen reduction reaction (ORR) at pH 13. The nitrogen content varies significantly along the homologous carbon series (>400%, 1.3 at% to 5.7 at%), to a much greater extent than microstructural parameters such as surface area and graphitization. This allows us to isolate the positive correlation between nitrogen content and electrocatalytic oxygen reduction ORR activity in this class of metal-free, N-doped, porous carbons.

Catalytic synthesis of few-layer graphene on titania nanowires

Growth mechanisms of graphitic nanostructures on metal oxides by chemical vapor deposition (CVD) are observed at 750 °C, using titania nanowire aerogel (NWAG) as a three-dimensional substrate and without metal catalysts. We temporally observed catalytic transformation of amorphous carbon into few-layer graphene on the surface of 5-10 nm diameter titania nanowires. The graphitization spontaneously terminates when the titania nanowires are encapsulated by a shell of approximately three graphene layers. Extended CVD time beyond the termination point (>1125 seconds) yields only additional amorphous carbon deposits on top of the few-layer graphene. Furthermore, it was discovered that the islands of amorphous carbon do not graphitize unless they catalytically grow beyond a threshold size of 5-7 nm along the nanowire length, even after an extended thermal treatment. The electrical conductivity of the NWAG increased by four orders of magnitude, indicating that the graphene shell mediated by titania nanowires yielded a network of graphene throughout the three-dimensional nanostructure of the aerogel. Our results help us understand the growth mechanisms of few-layer graphene on nanostructured metal oxides, and inspire facile and controllable processing of metal oxide-nanocarbon fiber-shell composites.

Extraordinary Porous Few-Layer Carbons of High Capacitance from Pechini Combustion of Magnesium Nitrate Gel

Highly capacitive carbons are viewed as promising commercial materials for supercapacitors, but few species satisfy the requirements of high capacitance and low cost. Here, we demonstrate an extraordinary porous few-layer carbon by facile Pechini combustion of magnesium nitrate gel, which combined salicylic acid as a complexing agent with magnesium nitrate as an inorganic metal salt. The as-synthesized carbon material delivers a capacitance of 415 F g^-1, mostly stemming from a large specific surface area (∼1312 m² g^-1), a fluent channel for transport of the electrolyte, as well as electrochemical redox reactions at O,N-associated active sites. Such porous few-layer carbons may accelerate the adoption of carbon-based supercapacitors for commercial high-power energy storage applications.

High capacity oil adsorption by graphene capsules

We report on a chemical vapor deposition synthesis of graphene capsules (GCs) in sizes of tens to thousands of nanometers and their oil adsorption performance. MgO particles with different particle sizes are used as templates to produce GCs with different sizes. At a larger GC size and higher pore volume, a higher oil capacity is obtained. The highest oil adsorption capacity achieved by the GCs is 156 g_diesel g_GC^-1, which is much higher than that obtained by expanded graphite. The adsorption capacity proportionally increases as the viscosity of the fluid increases. Both the capsule structure and the viscosity of oil are relative to the adsorption capacity, showing that capillary adsorption with a limited entrance might have contributed to the high capacity oil adsorption by GCs.

Germanium-Assisted Direct Growth of Graphene on Arbitrary Dielectric Substrates for Heating Devices

Direct growth of graphene on dielectric substrates is a prerequisite to the development of graphene-based electronic and optoelectronic devices. However, the current graphene synthesis methods on dielectric substrates always involve a metal contamination problem, and the direct production of graphene patterns still remains unattainable and challenging. Herein, a semiconducting, germanium (Ge)-assisted, chemical vapor deposition approach is proposed to produce monolayer graphene directly on arbitrary dielectric substrates. By the prepatterning of a catalytic Ge layer, the graphene with desired pattern can be achieved conveniently and readily. Due to the catalysis of Ge, monolayer graphene is able to form on Ge-covered dielectric substrates including SiO₂ /Si, quartz glass, and sapphire substrates. Optimization of the process parameters leads to complete sublimation of the catalytic Ge layer during or immediately after formation of the monolayer graphene, enabling direct deposition of large-area and continuous graphene on dielectric substrates. The large-area, highly conductive graphene synthesized on a transparent dielectric substrate using the proposed approach has exhibited a wide range of applications, including in both defogger and thermochromic displays, as already successfully demonstrated here.

Controlled Chemical Synthesis in CVD Graphene

Due to the unique properties of graphene, single layer, bilayer or even few layer graphene peeled off from bulk graphite cannot meet the need of practical applications. Large size graphene with quality comparable to mechanically exfoliated graphene has been synthesized by chemical vapor deposition (CVD). The main development and the key issues in controllable chemical vapor deposition of graphene has been briefly discussed in this chapter. Various strategies for graphene layer number and stacking control, large size single crystal graphene domains on copper, graphene direct growth on dielectric substrates, and doping of graphene have been demonstrated. The methods summarized here will provide guidance on how to synthesize other two-dimensional materials beyond graphene.