Smartly aligning nanowires by a stretching strategy and their application as encoded sensors

Long-Range-Ordered Assembly of Micro-/Nanostructures at Superwetting Interfaces

On-chip integration of solution-processable materials imposes stringent and simultaneous requirements of controlled nucleation and growth, tunable geometry and dimensions, and long-range-ordered assembly, which is challenging in solution process far from thermodynamic equilibrium. Superwetting interfaces, underpinned by programmable surface chemistry and topography, are promising for steering transport, dewetting, and microfluid dynamics of liquids, thus opening a new paradigm for micro-/nanostructure assembly in solution process. Herein, assembly methods on the basis of superwetting interfaces are reviewed for constructing long-range-ordered micro-/nanostructures. Confined capillary liquids, including capillary bridges and capillary corner menisci realized by controlling local wettability and surface topography, are highlighted for simultaneously attained deterministic patterning and long-range order. The versatility and robustness of confined capillary liquids are discussed with assembly of single-crystalline micro-/nanostructures of organic semiconductors, metal-halide perovskites, and colloidal-nanoparticle superlattices, which lead to enhanced device performances and exotic functionalities. Finally, a perspective for promising directions in this realm is provided.

Self-Patterned Stretchable Electrode Based on Silver Nanowire Bundle Mesh Developed by Liquid Bridge Evaporation

A new strategy is required to realize a low-cost stretchable electrode while realizing high stretchability, conductivity, and manufacturability. In this study, we fabricated a self-patterned stretchable electrode using a simple and scalable process. The stretchable electrode is composed of a bridged square-shaped (BSS) AgNW bundle mesh developed by liquid bridge evaporation and a stretchable polymer matrix patterned with a microcavity array. Owing to the BSS structure and microcavity array, which effectively concentrate the applied strain on the deformable square region of the BSS structure under tensile stretching, the stretchable electrode exhibits high stretchability with a low ΔR/R₀ of 10.3 at a strain of 40%. Furthermore, by exploiting the self-patterning ability—attributable to the difference in the ability to form liquid bridges according to the distance between microstructures—we successfully demonstrated a stretchable AgNW bundle mesh with complex patterns without using additional patterning processes. In particular, stretchable electrodes were fabricated by spray coating and bar coating, which are widely used in industry for low-cost mass production. We believe that this study significantly contributes to the commercialization of stretchable electronics while achieving high performance and complex patterns, such as stretchable displays and electronic skin.

Highly Ordered Semiconducting Polymer Arrays for Sensitive Photodetectors

Semiconducting conjugated polymers possess attractive optoelectronic properties and low-cost solution processability and are inherently mechanically flexible. However, the device performance is susceptible to the fabrication methods because of the relatively weak intermolecular interaction of the polymers and their inherent conformational and energetic disorder. An efficient fabrication technique for large-scale integration of high-quality polymer architectures is essential for realizing high-performance optoelectronic devices. Here, we report an efficient method for fabrication of polymer nanowire arrays with a precise position, a smooth surface, a homogeneous size, high crystallinity, and ordered molecular packing. The controllable dewetting dynamics on a template with asymmetric wettability permits the formation of discrete capillary bridges, resulting in the ordered molecular packing arising from unidirectional recession of the three-phase contact line. The high quality of nanowire architectures is evidenced by the morphological characteristics and hybrid edge-on and face-on molecular packing with high crystallinity. On the basis of these high-quality nanowire arrays, photodetectors with a responsivity of 84.7 A W^-1 and detectivity of >10¹² Jones are realized. Our results provide a platform for integration of high-quality polymer architectures for use in high-performance optoelectronic devices.

Mechanical-Tunable Capillary-Force-Driven Self-Assembled Hierarchical Structures on Soft Substrate

Capillary-force-driven self-assembly (CFSA) has been combined with many top-down fabrication methods to be alternatives to conventional single micro/nano manufacturing techniques for constructing complicated micro/nanostructures. However, most CFSA structures are fabricated on a rigid substrate, and little attention is paid to the tuning of CFSA, which means that the pattern of structures cannot be regulated once they are manufactured. Here, by combining femtosecond laser direct writing with CFSA, a flexible method is proposed to fabricate self-assembled hierarchical structures on a soft substrate. Then, the tuning of the self-assembly process is realized with a mechanical-stretching strategy. With this method, different patterns of tunable self-assembled structures are obtained before tuning and after release, which is difficult to achieve with other techniques. In addition, as a proof-of-concept application, this mechanical tunable self-assembly of microstructures on a soft substrate is used for smart displays and versatile micro-object trapping.

A Single Nanobelt Transistor for Gas Identification: Using a Gas-Dielectric Strategy

Despite tremendous potential and urgent demand in high-response low-cost gas identification, the development of gas identification based on a metal oxide semiconductor nanowire/nanobelt remains limited by fabrication complexity and redundant signals. Researchers have shown a multisensor-array strategy with "one key to one lock" configuration. Here, we describe a new strategy to create high-response room-temperature gas identification by employing gas as dielectric. This enables gas discrimination down to the part per billion (ppb) level only based on one pristine single nanobelt transistor, with the excellent average Mahalanobis distance (MD) as high as 35 at the linear discriminant analysis (LDA) space. The single device realizes the selective recognition function of electronic nose. The effect of the gas dielectric on the response of the multiple field-effect parameters is discussed by the comparative investigation of gas and solid-dielectric devices and the studies on trap density changes in the conductive channel. The current work opens up exciting opportunities for room-temperature gas recognition based on the pristine single device.

Bio-inspired direct patterning functional nanothin microlines: controllable liquid transfer

Developing a general and low-cost strategy that enables direct patterning of microlines with nanometer thickness from versatile liquid-phase functional materials and precise positioning of them on various substrates remains a challenge. Herein, with inspiration from the oriental wisdom to control ink transfer by Chinese brushes, we developed a facile and general writing strategy to directly pattern various functional microlines with homogeneous distribution and nanometer-scale thickness. It is demonstrated that the width and thickness of the microlines could be well-controlled by tuning the writing method, providing guidance for the adaptation of this technique to various systems. It is also shown that various functional liquid-phase materials, such as quantum dots, small molecules, polymers, and suspensions of nanoparticles, could directly write on the substrates with intrinsic physicochemical properties well-preserved. Moreover, this technique enabled direct patterning of liquid-phase materials on certain microdomains, even in multiple layered style, thus a microdomain localized chemical reaction and the patterned surface chemical modification were enabled. This bio-inspired direct writing device will shed light on the template-free printing of various functional micropatterns, as well as the integrated functional microdevices.

A general strategy for assembling nanoparticles in one dimension

Alignment of 1D assemblies of a wide variety of nanoparticles (e.g., metal, metal oxide, semiconductor quantum dots, or organic microspheres) in one direction upon diverse substrates (including industrial silicon wafers and transparent glass plates) by a general strategy is demonstrated. This sandwich method provides an efficient way of rapidly and precisely assembling nanoparticles on a large scale (up to 10 cm × 10 cm) for device applications.

Silica Nanowires: Growth, Integration, and Sensing Applications

This review (with 129 refs.) gives an overview on how the integration of silica nanowires (NWs) into micro-scale devices has resulted, in recent years, in simple yet robust nano-instrumentation with improved performance in targeted application areas such as sensing. This has been achieved by the use of appropriate techniques such as di-electrophoresis and direct vapor-liquid-growth phenomena, to restrict the growth of NWs to site-specific locations. This also has eliminated the need for post-growth processing and enables nanostructures to be placed on pre-patterned substrates. Various kinds of NWs have been investigated to determine how their physical and chemical properties can be tuned for integration into sensing structures. NWs integrated onto interdigitated micro-electrodes have been applied to the determination of gases and biomarkers. The technique of directly growing NWs eliminates the need for their physical transfer and thus preserves their structure and performance, and further reduces the costs of fabrication. The biocompatibility of NWs also has been studied with respect to possible biological applications. This review addresses the challenges in growth and integration of NWs to understand related mechanism on biological contact or gas exposure and sensing performance for personalized health and environmental monitoring.

Using micro to manipulate nano

A "Micro to nano" dewetting strategy is presented to generate multi-direction-controlled, precise-positioning 1D assemblies of conductive silver (Ag) NPs based on a superhydrophobicity-directed assembly strategy. Electrons can transport along linear NP assemblies and their behavior is sustained by coating a coaxial protecting layer outside the nanostructures. This new concept might open new routes for NP-based nanoelectronic circuit fabrication.

"Liquid-liquid-solid"-type superoleophobic surfaces to pattern polymeric semiconductors towards high-quality organic field-effect transistors

Precisely aligned organic-liquid-soluble semiconductor microwire arrays have been fabricated by "liquid-liquid-solid" type superoleophobic surfaces directed fluid drying. Aligned organic 1D micro-architectures can be built as high-quality organic field-effect transistors with high mobilities of >10 cm(2) ·V(-1) ·s(-1) and current on/off ratio of more than 10(6) . All these studies will boost the development of 1D microstructures of organic semiconductor materials for potential application in organic electronics.

Free-standing 1D assemblies of plasmonic nanoparticles

A simple yet effective method to generate free-standing 1D assemblies of gold nanoparticles by a combined top-down and bottom-up approach in conjunction with superhydrophobicity-directed fluid drying is reported. The free-standing nanoparticle assemblies can be as thin ca. 45 nm and as long as ca. 30 μm, yet mechanically strong without collapsing when held at one end. Furthermore, the 1D nanoparticle assemblies could be used as plasmonic waveguides.