Microfabrication technology: organized assembly of carbon nanotubes

Nanoimprint Lithography for Next-Generation Carbon Nanotube-Based Devices

This research reports the development of 3D carbon nanostructures that can provide unique capabilities for manufacturing carbon nanotube (CNT) electronic components, electrochemical probes, biosensors, and tissue scaffolds. The shaped CNT arrays were grown on patterned catalytic substrate by chemical vapor deposition (CVD) method. The new fabrication process for catalyst patterning based on combination of nanoimprint lithography (NIL), magnetron sputtering, and reactive etching techniques was studied. The optimal process parameters for each technique were evaluated. The catalyst was made by deposition of Fe and Co nanoparticles over an alumina support layer on a Si/SiO2 substrate. The metal particles were deposited using direct current (DC) magnetron sputtering technique, with a particle ranging from 6 nm to 12 nm and density from 70 to 1000 particles/micron. The Alumina layer was deposited by radio frequency (RF) and reactive pulsed DC sputtering, and the effect of sputtering parameters on surface roughness was studied. The pattern was developed by thermal NIL using Si master-molds with PMMA and NRX1025 polymers as thermal resists. Catalyst patterns of lines, dots, and holes ranging from 70 nm to 500 nm were produced and characterized by scanning electron microscopy (SEM) and atomic force microscopy (AFM). Vertically aligned CNTs were successfully grown on patterned catalyst and their quality was evaluated by SEM and micro-Raman. The results confirm that the new fabrication process has the ability to control the size and shape of CNT arrays with superior quality.

Transparent Electronics for Wearable Electronics Application

Recent advancements in wearable electronics offer seamless integration with the human body for extracting various biophysical and biochemical information for real-time health monitoring, clinical diagnostics, and augmented reality. Enormous efforts have been dedicated to imparting stretchability/flexibility and softness to electronic devices through materials science and structural modifications that enable stable and comfortable integration of these devices with the curvilinear and soft human body. However, the optical properties of these devices are still in the early stages of consideration. By incorporating transparency, visual information from interfacing biological systems can be preserved and utilized for comprehensive clinical diagnosis with image analysis techniques. Additionally, transparency provides optical imperceptibility, alleviating reluctance to wear the device on exposed skin. This review discusses the recent advancement of transparent wearable electronics in a comprehensive way that includes materials, processing, devices, and applications. Materials for transparent wearable electronics are discussed regarding their characteristics, synthesis, and engineering strategies for property enhancements. We also examine bridging techniques for stable integration with the soft human body. Building blocks for wearable electronic systems, including sensors, energy devices, actuators, and displays, are discussed with their mechanisms and performances. Lastly, we summarize the potential applications and conclude with the remaining challenges and prospects.

Synthesis and Characterization of SiO2@CNTs Microparticles: Evaluation of Microwave-Induced Heat Production

This study was focused on the growth of multi-walled carbon nanotubes (MWCNTs) on iron chloride-functionalized silica microspheres. In addition, the microwave absorption potential and the subsequent heat production of the resulting structures were monitored by means of infrared thermometry and compared with pristine commercially available MWCNTs. The functionalized silica microparticle substrates produced MWCNTs without any amorphous carbon but with increased structural defects, whereas their heat production performance as microwave absorbents was comparable to that of the pristine MWCNTs. Two-minute microwave irradiation of the SiO2@CNTs structures resulted in an increase in the material’s temperature from ambient temperature up to 173 °C. This research puts forward a new idea of charge modulation of MWCNTs and sheds light on an investigation for the development of bifunctional materials with improved properties with respect to efficient microwave absorbance.

Surface passivation dictated site-selective growth of aligned carbon nanotubes

Surface defects play a significant role in the nucleation and growth of metal particles. Site-selective nucleation of metal catalyst particles, and the subsequent growth of nanostructures, could thus be accomplished by defect engineering. This paper demonstrates the switching of growth sites of vertically aligned multiwall carbon nanotubes (MW-CNTs) by manipulation of surface passivation of the substrate and discusses the possible mechanism behind this selectivity. A complementary growth pattern of CNTs is observed for pre-treatment of identically patterned SiO2/Si substrates under a reducing and non-reducing atmosphere. Variation in the number density of oxygen vacancies on the silicon dioxide surface and the presence of native oxide on the silicon face are believed to dictate the observed selectivity. The CNT architectures mimic the substrate pattern meticulously, exhibiting sharp edges, illustrating a high degree of site selectivity. The chemical state of the substrate surface and catalyst particles has been studied using Auger electron spectroscopy. Electron microscopy and Raman spectroscopy were employed to characterize the synthesized CNTs. The Hermans orientation factor was calculated to quantify the degree of alignment of the MWCNTs. Such facile control over the growth site of aligned carbon nanotubes on a substrate is a desirable aspect of synthesis for easy integration with existing silicon fabrication technology.

Growth and Mechanics of Heterogeneous, 3D Carbon Nanotube Forest Microstructures Formed by Sequential Selective-Area Synthesis

Three-dimensional carbon nanotube (CNT) forest microstructures are synthesized using sequenced, site-specific synthesis techniques. Thin-film layers of Al₂O₃ and Al₂O₃/Fe are patterned to support film-catalyst and floating-catalyst chemical vapor deposition (CVD) in specific areas. Al₂O₃ regions support only floating-catalyst CVD, whereas regions of layered Al₂O₃/Fe support both film- and floating-catalyst CNT growth. Sequenced application of the two CVD methods produced heterogeneous 3D CNT forest microstructures, including regions of only film-catalyst CNTs, only floating-catalyst CNTs, and vertically stacked layers of each. The compressive mechanical behavior of the heterogeneous CNT forests was evaluated, with the stacked layers exhibiting two distinct buckling plateaus. Finite element simulation of the stacked layers demonstrated that the relatively soft film-catalyst CNT forests were nearly fully buckled prior to large-scale deformation of the bottom floating-catalyst CNT forests.

Nanoscale Patterning of Carbon Nanotubes: Techniques, Applications, and Future

Carbon nanotube (CNT) devices and electronics are achieving maturity and directly competing or surpassing devices that use conventional materials. CNTs have demonstrated ballistic conduction, minimal scaling effects, high current capacity, low power requirements, and excellent optical/photonic properties; making them the ideal candidate for a new material to replace conventional materials in next-generation electronic and photonic systems. CNTs also demonstrate high stability and flexibility, allowing them to be used in flexible, printable, and/or biocompatible electronics. However, a major challenge to fully commercialize these devices is the scalable placement of CNTs into desired micro/nanopatterns and architectures to translate the superior properties of CNTs into macroscale devices. Precise and high throughput patterning becomes increasingly difficult at nanoscale resolution, but it is essential to fully realize the benefits of CNTs. The relatively long, high aspect ratio structures of CNTs must be preserved to maintain their functionalities, consequently making them more difficult to pattern than conventional materials like metals and polymers. This review comprehensively explores the recent development of innovative CNT patterning techniques with nanoscale lateral resolution. Each technique is critically analyzed and applications for the nanoscale-resolution approaches are demonstrated. Promising techniques and the challenges ahead for future devices and applications are discussed.

Efficient chemical vapour deposition and arc discharge system for production of carbon nano-tubes on a gram scale

Three indigenous systems-the underwater arc discharge setup, the inert environment arc discharge system, and the chemical vapor deposition (CVD) system-for the gram-scale production of carbon nanotubes were designed and fabricated. In this study, a detailed description of the development and fabrication of these systems is given. Carbon nanotubes were synthesized by using all the three systems, and comparative analyses of the morphology, composition, and purity were done. The synthesized materials were characterized using scanning electron microscopy, X-ray diffraction (XRD), and Raman spectroscopy. The scanning electron microscopy images show agglomerated tubed fiberlike structures in samples from the arc discharge setup, whereas samples from the CVD system do not show any tubelike structures decorated around the carbon nanotubes. Structural investigations done using powder XRD revealed the presence of the hexagonal crystallographic phase. Furthermore, the presence of the G and 2D bands reveals sp² hybridization and confirms the presence of carbon nanotubes in samples. In conclusion, carbon nanotubes synthesized via the CVD system is of high quality and quantity. Moreover, the CVD is a cheap, easy to operate, and energy-saving synthesis method compared with the other two methods.

Atomic Layer Deposition of Inorganic Films for the Synthesis of Vertically Aligned Carbon Nanotube Arrays and Their Hybrids

Vertically aligned carbon nanotube arrays (VACNTs) have many excellent properties and show great potential for various applications. Recently, there has been a desire to grow VACNTs on nonplanar surfaces and synthesize core-sheath-structured VACNT–inorganic hybrids. To achieve this aim, atomic layer deposition (ALD) has been extensively applied, especially due to its atomic-scale thickness controllability and excellent conformality of films on three-dimensional (3D) structures with high aspect ratios. In this paper, the ALD of catalyst thin films for the growth of VACNTs, such as Co3O4, Al2O3, and Fe2O3, was first mentioned. After that, the ALD of thin films for the synthesis of VACNT–inorganic hybrids was also discussed. To highlight the importance of these hybrids, their potential applications in supercapacitors, solar cells, fuel cells, and sensors have also been reviewed.

Flame-Synthesis of Carbon Nanotube Forests on Metal Mesh Structure: Dependence, Morphology, and Application

Multi-walled carbon nanotubes (MWCNTs) in the form of “forests” were synthesized directly on the surface of stainless steel (SS) mesh from ethanol flame volume. The growth dependence of the MWCNT forests on the porosity of SS mesh substrate and the morphologies and growth mechanism of the MWCNT forests were investigated in detail by a combination of turbulent flow simulation, scanning electron microscopy (SEM), transmission electron microscope (TEM), and Raman and X-ray diffraction (XRD) spectroscopy. The growth height of the MWCNT forests exhibited a strong dependence on the flame gas flow rate controlled by the porosity of SS mesh substrate, and the maximum averaged height of the MWCNT forests reached 34 μm. Most MWCNTs grew perpendicularly on the surface of SS wires, and some branch, welded, and spiral structures were observed by SEM and TEM. The MWCNT-decorated mesh was used as a novel heating element to weld glass-fabric-reinforced polyetherimide (GF/PEI) thermoplastics. We found that the maximum tensile lap-shear strength (LSS) of the welded joints could reach 39.21 MPa, an increase of 41% in comparison with that of conventional SS mesh-based joints.

Carbon Nanomaterials in Optical Detection

Owing to their unique optical, electronic, mechanical, and chemical properties, flexible chemical modification, large surface coverage and ready cellular uptake, various carbon nanomaterials such as carbon nanotubes (CNTs), graphene and its derivatives, carbon dots (CDs), graphene quantum dots, fullerenes, carbon nanohorns (CNHs) and carbon nano-onions (CNOs), have been widely explored for use in optical detection. Most of them are based on fluorescence changes. In this chapter, we will focus on carbon nanomaterials-based optical detection applications, mainly including fluorescence sensing and bio-imaging. Moreover, perspectives on future exploration of carbon nanomaterials for optical detection are also given.

Improving the mechanical properties of Fe3O4/carbon nanotube reinforced nanocomposites by a low-magnetic-field induced alignment

The aim of the paper is to develop a novel nanocomposite with high mechanical properties. The mechanical properties are improved by aligning the Fe3O4/multi-walled carbon nanotubes (MWCNTs) into a highly oriented manner in epoxy resin (EP) via a low magnetic field. Fe3O4 nanoparticles were tethered onto the surface of MWCNTs by a novel water-in-oil (W/O) method without heating at high temperatures or the protection of inert gas. Then, the modified magnetic MWCNTs (m-MWCNTs) were added into EP and aligned in a low magnetic field (100 mT). A method was presented to estimate the minimum magnetic field strength for aligning the m-MWCNTs. Besides, the morphology and microstructures of the fabricated m-MWCNTs and m-MWCNTs/EP highly ordered nanocomposites were characterized. Finally, the mechanical properties measurements were performed. The results of the experiments showed that this method was very efficient in aligning m-MWCNTs embedded in polymer matrix leading to a highly ordered composite for improving mechanical properties.

Substrate-orientation dependent epitaxial growth of highly ordered diamond nanosheet arrays by chemical vapor deposition

Three-dimensional ordering of two-dimensional nanomaterials has long been a challenge. Simultaneously, diamond nanomaterials are difficult to synthesize due to the harsh synthesizing conditions required. Here, we report substrate-crystal-orientation dependent growth of diamond nanosheets (DNSs) by chemical vapor deposition, which generates different DNS arrays on different substrates. The DNSs are grown by the in-plane epitaxy of the diamond {111} planes. So the arrays are highly ordered and solely determined by the spatial orientation of the {111} planes in the diamond FCC structure. The DNSs grown on the {110}, {111}, {001}, and {113} oriented substrates show inclination angles ranging from 90 to 29.5°. The DNSs with larger inclination angles grow preferentially, forming parallelogram arrays with inclination angles of 90° on the {110} substrates and parallel-line arrays with inclination angles of 80° on the {113} substrates. The density, thickness, size, and morphology of the DNSs have been well controlled. The present understanding and materials are highly promising for many applications such as sensors, catalysis, photonics, thermal management, and electronics.

Catalytic CVD synthesis of boron nitride and carbon nanomaterials - synergies between experiment and theory

Low-dimensional carbon and boron nitride nanomaterials - hexagonal boron nitride, graphene, boron nitride nanotubes and carbon nanotubes - remain at the forefront of advanced materials research. Catalytic chemical vapour deposition has become an invaluable technique for reliably and cost-effectively synthesising these materials. In this review, we will emphasise how a synergy between experimental and theoretical methods has enhanced the understanding and optimisation of this synthetic technique. This review examines recent advances in the application of CVD to synthesising boron nitride and carbon nanomaterials and highlights where, in many cases, molecular simulations and quantum chemistry have provided key insights complementary to experimental investigation. This synergy is particularly prominent in the field of carbon nanotube and graphene CVD synthesis, and we propose here it will be the key to future advances in optimisation of CVD synthesis of boron nitride nanomaterials, boron nitride - carbon composite materials, and other nanomaterials generally.

Electrochemical Investigation of Adsorption of Single-Wall Carbon Nanotubes at a Liquid/Liquid Interface

There is much interest in understanding the interfacial properties of carbon nanotubes, particularly at water/oil interfaces. Here, the adsorption of single-wall carbon nanotubes (SWCNTs) at the water/1,2-dichloroethane (DCE) interface, and the subsequent investigation of the influence of the adsorbed nanotube layer on interfacial ion transfer, is studied by using the voltammetric transfer of tetramethylammonium (TMA+) and hexafluorophosphate (PF6-) as probe ions. The presence of the interfacial SWCNT layer significantly suppresses the transfer of both ions across the interface, with a greater degree of selectivity towards the PF6- ion. This effect was attributed both to the partial blocking of the interface by the SWCNTs and to the potential dependant adsorption of background electrolyte ions on the surface of the SWCNTs, as confirmed by X-ray photoelectron spectroscopy, which is caused by an electrostatic interaction between the interfacial SWCNTs and the transferring ion.

Highly energetic compositions based on functionalized carbon nanomaterials

In recent years, research in the field of carbon nanomaterials (CNMs), such as fullerenes, expanded graphite (EG), carbon nanotubes (CNTs), graphene, and graphene oxide (GO), has been widely used in energy storage, electronics, catalysts, and biomaterials, as well as medical applications. Regarding energy storage, one of the most important research directions is the development of CNMs as carriers of energetic components by coating or encapsulation, thus forming safer advanced nanostructures with better performances. Moreover, some CNMs can also be functionalized to become energetic additives. This review article covers updated preparation methods for the aforementioned CNMs, with a more specific orientation towards the use of these nanomaterials in energetic compositions. The effects of these functionalized CNMs on thermal decomposition, ignition, combustion and the reactivity properties of energetic compositions are significant and are discussed in detail. It has been shown that the use of functionalized CNMs in energetic compositions greatly improves their combustion performances, thermal stability and sensitivity. In particular, functionalized fullerenes, CNTs and GO are the most appropriate candidate components in nanothermites, solid propellants and gas generators, due to their superior catalytic properties as well as facile preparation methods.

Effect of Plasma Power on Growth of Multilayer Graphene on Copper Using Plasma Enhanced Chemical Vapour Deposition

Large-area multilayer graphene was synthesised on Cu foil by DC plasma-enhanced chemical vapour deposition (DC PECVD) at a relatively low temperature. We discuss the growth mechanism of graphene in the plasma environment by the PECVD method based on the results of X-ray photoelectron spectroscopy, scanning electron microscopy and Raman scattering. Also, the I–V characteristics of graphene synthesised at different plasma powers was studied with a Keithley 2361 system. Due to the advantages of plasma growth, graphene synthesised under DC plasma exhibits better crystallinity, higher growth rate and large grain size at relatively low temperatures. At a plasma power of 100 W, the grain size of graphene (~5 μm) can be increased by a factor of 5. Raman spectroscopy showed D, G and 2D bound in our graphene samples while we find that the intensity of the D peak decreases by increasing the plasma power in growth conditions, which means that the defect density is reduced by the use of the plasma. The XPS results from the sample with maximum plasma power confirm the existence of sp2 carbon atoms (C=C), which indicates the successful formation of graphene onto Cu foil by PECVD. In addition the increase of plasma power is attributed to larger grain sizes, thus leading to the increase of mobility and current change. This investigation shows that DC PECVD is a simple and effective technique to synthesise large-area multilayer graphene, which has potential for application as electronic devices.

Real-Time Observation of Morphological Transformations in II-VI Semiconducting Nanobelts via Environmental Transmission Electron Microscopy

It has been observed that wurtzite II-VI semiconducting nanobelts transform into single-crystal, periodically branched nanostructures upon heating. The mechanism of this novel transformation has been elucidated by heating II-VI nanobelts in an environmental transmission electron microscope (ETEM) in oxidizing, reducing, and inert atmospheres while observing their structural changes with high spatial resolution. The interplay of surface reconstruction of high-energy surfaces of the wurtzite phase and environment-dependent anisotropic chemical etching of certain crystal surfaces in the branching mechanism of nanobelts has been observed. Understanding of structural and chemical transformations of materials via in situ microscopy techniques and their role in designing new nanostructured materials is discussed.

Multifunctional Carbon Nanostructures for Advanced Energy Storage Applications

Carbon nanostructures-including graphene, fullerenes, etc.-have found applications in a number of areas synergistically with a number of other materials. These multifunctional carbon nanostructures have recently attracted tremendous interest for energy storage applications due to their large aspect ratios, specific surface areas, and electrical conductivity. This succinct review aims to report on the recent advances in energy storage applications involving these multifunctional carbon nanostructures. The advanced design and testing of multifunctional carbon nanostructures for energy storage applications-specifically, electrochemical capacitors, lithium ion batteries, and fuel cells-are emphasized with comprehensive examples.

Recent applications of carbon nanomaterials in fluorescence biosensing and bioimaging

A review of recent applications of carbon nanomaterials in fluorescence biosensing and bioimaging.

Cost-effective, low density, carbon soot doped resorcinol formaldehyde composite for ablative applications

Successful in situ polymerization of highly ablation-resistant composites of resorcinol formaldehyde (RF) modified with carbon soot (CS) was carried out for the first time.

Polymers zippered-up by electric charge reveal themselves

In the current issue of ACS Nano, Löbling, Haataja et al. craft polymeric nanoparticles with a hierarchy of nontrivial surface structures by combining conventional interpolyelectrolyte complexation with steric control from an uncharged copolymer block. Remarkable cylindrical and lamellar nanodomains are produced on the polyionic coronae of spherical micelles. Here, we discuss generalizing this elegant self-assembly strategy and provide speculative perspectives for its future potential for new nanomaterials.

Vertically aligned N-doped coral-like carbon fiber arrays as efficient air electrodes for high-performance nonaqueous Li-O2 batteries

High energy efficiency and long cycleability are two important performance measures for Li-air batteries. Using a rationally designed oxygen electrode based on a vertically aligned nitrogen-doped coral-like carbon nanofiber (VA-NCCF) array supported by stainless steel cloth, we have developed a nonaqueous Li-O2 battery with an energy efficiency as high as 90% and a narrow voltage gap of 0.3 V between discharge/charge plateaus. Excellent reversibility and cycleability were also demonstrated for the newly developed oxygen electrode. The observed outstanding performance can be attributed to its unique vertically aligned, coral-like N-doped carbon microstructure with a high catalytic activity and an optimized oxygen/electron transportation capability, coupled with the microporous stainless steel substrate. These results demonstrate that highly efficient and reversible Li-O2 batteries are feasible by using a rationally designed carbon-based oxygen electrode.

Functionalization of vertically aligned carbon nanotubes

This review focuses and summarizes recent studies on the functionalization of carbon nanotubes oriented perpendicularly to their substrate, so-called vertically aligned carbon nanotubes (VA-CNTs). The intrinsic properties of individual nanotubes make the VA-CNTs ideal candidates for integration in a wide range of devices, and many potential applications have been envisaged. These applications can benefit from the unidirectional alignment of the nanotubes, the large surface area, the high carbon purity, the outstanding electrical conductivity, and the uniformly long length. However, practical uses of VA-CNTs are limited by their surface characteristics, which must be often modified in order to meet the specificity of each particular application. The proposed approaches are based on the chemical modifications of the surface by functionalization (grafting of functional chemical groups, decoration with metal particles or wrapping of polymers) to bring new properties or to improve the interactions between the VA-CNTs and their environment while maintaining the alignment of CNTs.

Pulsed electric field assisted assembly of polyaniline

Assembling conducting polyaniline (PANi) on pre-patterned nano-structures by a high rate, commercially viable route offers an opportunity for manufacturing devices with nanoscale features. In this work we report for the first time the use of pulsed electric field to assist electrophoresis for the assembly of conducting polyaniline on gold nanowire interdigitated templates. This technique offers dynamic control over heat build-up, which has been a main drawback in the DC electrophoresis and AC dielectrophoresis as well as the main cause of nanowire template damage. The use of this technique allowed higher voltages to be applied, resulting in shorter assembly times (e.g., 17.4 s, assembly resolution of 100 nm). Moreover, the area coverage increases with the increase in number of pulses. A similar trend was observed with the deposition height and the increase in deposition height followed a linear trend with a correlation coefficient of 0.95. When the experimental mass deposited was compared with Hamaker's theoretical model, the two were found to be very close. The pre-patterned templates with PANi deposition were subsequently used to transfer the nanoscale assembled PANi from the rigid templates to thermoplastic polyurethane using the thermoforming process.

Carbon nanomaterials for advanced energy conversion and storage

It is estimated that the world will need to double its energy supply by 2050. Nanotechnology has opened up new frontiers in materials science and engineering to meet this challenge by creating new materials, particularly carbon nanomaterials, for efficient energy conversion and storage. Comparing to conventional energy materials, carbon nanomaterials possess unique size-/surface-dependent (e.g., morphological, electrical, optical, and mechanical) properties useful for enhancing the energy-conversion and storage performances. During the past 25 years or so, therefore, considerable efforts have been made to utilize the unique properties of carbon nanomaterials, including fullerenes, carbon nanotubes, and graphene, as energy materials, and tremendous progress has been achieved in developing high-performance energy conversion (e.g., solar cells and fuel cells) and storage (e.g., supercapacitors and batteries) devices. This article reviews progress in the research and development of carbon nanomaterials during the past twenty years or so for advanced energy conversion and storage, along with some discussions on challenges and perspectives in this exciting field.

Turning refuse plastic into multi-walled carbon nanotube forest

A novel and effective method was devised for synthesizing a vertically aligned carbon nanotube (CNT) forest on a substrate using waste plastic obtained from commercially available water bottles. The advantages of the proposed method are the speed of processing and the use of waste as a raw material. A mechanism for the CNT growth was also proposed. The growth rate of the CNT forest was ∼2.5 μm min-1. Transmission electron microscopy images indicated that the outer diameters of the CNTs were 20-30 nm on average. The intensity ratio of the G and D Raman bands was 1.27 for the vertically aligned CNT forest. The Raman spectrum showed that the wall graphitization of the CNTs, synthesized via the proposed method was slightly higher than that of commercially available multi-walled carbon nanotubes (MWCNTs). We expect that the proposed method can be easily adapted to the disposal of other refuse materials and applied to MWCNT production industries.

Multiple hydrogen bond interactions in the processing of functionalized multi-walled carbon nanotubes

In a set of unprecedented experiments combining "bottom-up" and "top-down" approaches, we report the engineering of patterned surfaces in which functionalized MWCNTs have been selectively adsorbed on polymeric matrices as obtained by microlithographic photo-cross-linking of polystyrene polymers bearing 2,6-di(acetylamino)-4-pyridyl moieties (PS1) deposited on glass or Si. All patterned surfaces have been characterized by optical, fluorescence, and SEM imaging techniques, showing the local confinement of the CNTs materials on the polymeric microgrids. These results open new possibilities toward the controlled manipulation of CNTs on surfaces, using H-bonding self-assembly as the main driving force.

Bio-inspired hierarchical self-assembly of nanotubes into multi-dimensional and multi-scale structures

As inspired from nature's strategy to prepare collagen, herein we report a hierarchical solution self-assembly method to prepare multi-dimensional and multi-scale supra-structures from the building blocks of pristine titanate nanotubes (TNTs) around 10 nm. With the help of amylose, the nanotubes was continuously self-assembled into helically wrapped TNTs, highly aligned fibres, large bundles, 2D crystal facets and 3D core-shell hybrid crystals. The amyloses work as the glue molecules to drive and direct the hierarchical self-assembly process extending from microscopic to macroscopic scale. The whole self-assembly process as well as the self-assembly structures were carefully characterized by the combination methods of (1)H NMR, CD, Hr-SEM, AFM, Hr-TEM, SAED pattern and EDX measurements. A hierarchical self-assembly mechanism was also proposed.

Fabrication of multi-level carbon nanotube arrays with adjustable patterns

Multi-level carbon nanotube (CNT) arrays with adjustable patterns were prepared by a combination of the breath figure (BF) process and chemical vapor deposition. Polystyrene-b-poly(acrylic acid)/ferrocene was dissolved in carbon disulfide and cast onto a Si substrate covered with a transmission electron microscope grid in saturated relative humidity. A two-level microporous hybrid film with a block copolymer skeleton formed on the substrate after evaporation of the organic solvent and water. One level of ordered surface features originates from the contour of the hard templates; while the other level originates from the condensation of water droplets (BF arrays). Ultraviolet irradiation effectively cross-linked the polymer matrix and endowed the hybrid film with improved thermal stability. In the subsequent pyrolysis, the incorporated ferrocene in the hybrid film was oxidized and turned the polymer skeleton into the ferrous inorganic micropatterns. Either the cross-linked hybrid film or the ferrous inorganic micropatterns could act as a template to grow the multi-level CNT patterns, e.g. isolated and honeycomb-structured CNT bundle arrays perpendicular to the substrate.

GROWTH CARBON NANOTUBES DIRECTLY ON PRISTINE SILICON SUBSTRATES

It is believed that carbon nanotubes were not able to grow on silicon substrates by chemical vapor deposition from a mixture of ferrocene and xylene. This is because iron particles (formed by the decomposition of ferrocene) reacted quickly with silicon to form a discontinuous layer (> 100 nm ) of FeSi 2 and Fe 2 SiO 4 particles. We report, in this letter, that by controlling the growth kinetics, aligned carbon nanotubes could be grown on pristine silicon substrates. The reason is that appropriate growth conditions could slow down and suppress the reaction within the very surface region to form an almost continuous thin layer (< 10 nm ) of Fe 2 SiO 4 particles; thus preventing further reaction and leaving a number of iron particles still active to catalyze the growth of carbon nanotubes. The structure and field emission properties of the nanotubes were also investigated.

General theories for the electrical transport properties of carbon nanotubes

We have shown that the general theories of metals and semiconductors can be employed to understand the diameter and voltage dependency of current through metallic and semiconducting carbon nanotubes, respectively. The current through a semiconducting multiwalled carbon nanotube (MWCNT) is associated with the energy gap that is different for different shells. The contribution of the outermost shell is larger as compared to the inner shells. The general theories can also explain the diameter dependency of maximum current through nanotubes. We have also compared the current carrying ability of a MWCNT and an array of the same diameter of single wall carbon nanotubes (SWCNTs) and found that MWCNTs are better suited and deserve further investigation for possible applications as interconnects.

Carbon nanotube mass production: principles and processes

Our society requires new materials for a sustainable future, and carbon nanotubes (CNTs) are among the most important advanced materials. This Review describes the state-of-the-art of CNT synthesis, with a focus on their mass-production in industry. At the nanoscale, the production of CNTs involves the self-assembly of carbon atoms into a one-dimensional tubular structure. We describe how this synthesis can be achieved on the macroscopic scale in processes akin to the continuous tonne-scale mass production of chemical products in the modern chemical industry. Our overview includes discussions on processing methods for high-purity CNTs, and the handling of heat and mass transfer problems. Manufacturing strategies for agglomerated and aligned single-/multiwalled CNTs are used as examples of the engineering science of CNT production, which includes an understanding of their growth mechanism, agglomeration mechanism, reactor design, and process intensification. We aim to provide guidelines for the production and commercialization of CNTs. Although CNTs can now be produced on the tonne scale, knowledge of the growth mechanism at the atomic scale, the relationship between CNT structure and application, and scale-up of the production of CNTs with specific chirality are still inadequate. A multidisciplinary approach is a prerequisite for the sustainable development of the CNT industry.