Constructing sulfur and oxygen super-coordinated main-group electrocatalysts for selective and cumulative H2O2 production

Tuning Proton Affinity on Co-N-C Atomic Interface to Disentangle Activity-Selectivity Trade-off in Acidic Oxygen Reduction to H2O2

In oxygen reduction reaction to H2O2 via two-electron pathway (2e- ORR), adsorption strength of oxygen-containing intermediates determines both catalytic activity and selectivity. However, it also causes activity-selectivity trade-off. Herein, we propose a novel strategy through modulating the interaction between protons and *OOH intermediates to break the activity-selectivity trade-off for highly active and selective 2e- ORR. Taking the typical cobalt-nitrogen-carbon single-atom catalyst as an example, boron heteroatoms doped into second coordination sphere of CoN4 (Co1-NBC) increase proton affinity on catalyst surface, facilitating proton attack on the former oxygen of *OOH and thereby promoting H2O2 formation. As a result, Co1-NBC simultaneously achieves prominent 2e- ORR activity and selectivity in acid with onset potential of 0.724 V vs. RHE and H2O2 selectivity of 94 %, surpassing most reported catalysts. Furthermore, Co1-NBC exhibits a remarkable H2O2 productivity of 202.7 mg cm-2 h-1 and a remarkable stability of 60 h at 200 mA cm-2 in flow cell. This work provides new insights into resolving activity-selectivity trade-off in electrocatalysis.

Balancing Activity and Selectivity in Two-Electron Oxygen Reduction through First Coordination Shell Engineering in Cobalt Single Atom Catalysts

The electrochemical two-electron oxygen reduction reaction (2e- ORR) offers a potentially cost-effective and eco-friendly route for the production of hydrogen peroxide (H2O2). However, the competing 4e- ORR that converts oxygen to water limits the selectivity towards hydrogen peroxide. Accordingly, achieving highly selective H2O2 production under low voltage conditions remains challenging. Herein, guided by first-principles density functional theory (DFT) calculations, we show that modulation the first coordination sphere in Co single atom catalysts (Co-N-C catalysts with Co-NxO4-x sites), specifically the replacement of Co-N bonds with Co-O bonds, can weaken the *OOH adsorption strength to boost the selectivity towards H2O2 (albeit with a slight decrease in ORR activity). Further, by synthesizing a series of N-doped carbon-supported catalysts with Co-NxO4-x active sites, we were able to validate the DFT findings and explore the trade-off between catalytic activity and selectivity for 2e- ORR. A catalyst with trans-Co-N2O2 sites exhibited excellent catalytic activity and H2O2 selectivity, affording a H2O2 production rate of 12.86 m o l g c a t . - 1 h - 1 ${mol\ {g}_{cat.}^{-1}{h}^{-1}{\rm \ }}$ and an half-cell energy-efficiency of 0.07 m o l H 2 O 2 g c a t . - 1 J - 1 ${{mol}_{{H}_{2}{O}_{2}}\ {g}_{cat.}^{-1}\ {J}^{-1}}$ during a 100-hours H2O2 production test in a flow-cell.

Noble-Metal-Free Electrocatalysts for Selective Hydrogen Peroxide Generation via Oxygen Reduction Reaction

Hydrogen peroxide (H2O2) is a versatile chemical widely used in various industries. The traditional anthraquinone method for H2O2 synthesis has environmental and safety concerns due to the use of organic solvents and hazardous by-products. The direct synthesis of H2O2 from H2 and O2 poses risks of flammability and explosion. Recently, the 2-electron oxygen reduction reaction (2e- ORR) method has emerged as a promising alternative, offering safety, environmental friendliness, and cost-effectiveness. This method utilizes gas diffusion electrodes to efficiently generate H2O2 without the need for additional dilution. In this review, we focus on the recent advancements in noble-metal-free materials for 2e- ORR electrocatalysis, which play a crucial role in the efficient production of H2O2. These materials, including transition metal compounds, macrocyclic complexes, carbon-based catalysts, framework materials, and MXenes catalysts, demonstrate significant advantages in enhancing H2O2 yield. The development of these non-precious metal catalysts can reduce costs and improve sustainability and promote the commercialization of related technologies. The review concludes with an outlook on the future trends of 2e- ORR electrocatalysts.

High-throughput Design of Single-atom Catalysts with Nonplanar and Triple Pyrrole-N Coordination for Highly Efficient H2O2 Electrosynthesis

Single-atom catalysts (SACs) with nonplanar configurations possess unique capabilities for tailoring the oxygen reduction reaction (ORR) catalytic performance compared with the ones with planar configurations, owing to the additional orbital rearrangement arising from the asymmetric coordination atoms. However, the systematic investigation of these nonplanar SACs has long been hindered by the difficulty in screening feasible nonplanar configurations and precisely controlling the coordination structures. Herein, we demonstrate a combined high-throughput screening and experimental verification of nonplanar SACs (ppy-MN3) with metal atoms triple-coordinated by pyrrole-N, for highly active and selective 2e- ORR electrocatalysis. With the additional p-orbital rearrangement of N-ligands for ppy-MN3 during catalysis, a new descriptor on the energy difference between d-band center of metal sites and p-band centers of N-ligands (Δϵd-p) is proposed to accurately identify the relationship between their catalytic activities and electronic structures, on top of the conventional d-band center theory. Consequently, ppy-ZnN3 is identified with excellent 2e- ORR activity (η=0.08 eV) and selectivity, as well as a low 2e- ORR kinetic barrier under alkaline condition owing to a strong hydrogen bonding between OOH* intermediate and interfacial water, which is then experimentally verified by its high electrocatalytic H2O2 yield (43 mol g-1 h-1) and selectivity (92 %) under alkaline condition. This study thus presents a proof-of-concept demonstration of the performance-oriented and precise coordination design of nonplanar SACs for efficient H2O2 electrosynthesis, and, more importantly, provides an essential complement to the d-band theory for more accurately predicting the catalytic activities of catalysts with nonplanar configurations for series potential electrochemical processes.

Recent Progress in Situ Application of H2O2 Produced via Catalytic Synthesis

Industrial production of H2O2 requires lots of energy and causes environmental pollution. Moreover, in subsequent applications, much economic loss could be produced during the transportation process of H2O2 and its dilution process. Therefore, it is highly desirable for in situ application of H2O2. In recent years, catalytic synthesis of H2O2, e. g., direct catalytic synthesis, electrocatalytic synthesis, and photocatalytic synthesis, has attracted more and more attention because the continuous and low-concentration H2O2 produced by catalytic synthesis can be directly used for the oxidation of organic compounds, effectively avoiding the shortcomings of the current industrial route. Here, we briefly reviewed the latest processes for the catalytic production of H2O2 via various routes. On this basis, we summarized and discussed the in situ application of H2O2 in typical organic conversion reactions, including the ammoximation of ketones, the oxidation of alcohols, the oxidation of C-H bonds, and the oxidation of olefins. Some in situ coupling reactions have shown excellent performance with high conversion and selectivity, and the economic cost has been significantly reduced. Finally, the shortcomings of the in situ utilization of H2O2 in coupling reactions were analyzed, and some strategies for promoting the efficiency of the H2O2 application in organic synthesis were proposed.

Engineering of Single-Atomic Sites for Electro- and Photo-Catalytic H2O2 Production

Direct electro- and photo-synthesis of H2O2 through the 2e- O2 reduction reaction (ORR) and H2O oxidation reaction (WOR) offer promising alternatives for on-demand and on-site production of this chemical. Exploring robust and selective active sites is crucial for enhancing H2O2 production through these pathways. Single-atom catalysts (SACs), featuring isolated active sites on supports, possess attractive properties for promoting catalysis and unraveling catalytic mechanisms. This review first systematically summarizes significant advancements in atomic engineering of both metal and nonmetal single-atom sites for electro- and photo-catalytic 2e- ORR to H2O2, as well as the dynamic behaviors of active sites during catalytic processes. Next, the progress of single-atom sites in H2O2 production through 2e- WOR is overviewed. The effects of the local physicochemical environments on the electronic structures and catalytic behaviors of isolated sites, along with the atomic catalytic mechanism involved in these H2O2 production pathways, are discussed in detail. This work also discusses the recent applications of H2O2 in advanced chemical transformations. Finally, a perspective on the development of single-atom catalysis is highlighted, aiming to provide insights into future research on SACs for electro- and photo-synthesis of H2O2 and other advanced catalytic applications.

Host-guest-induced electronic state triggers two-electron oxygen reduction electrocatalysis

Supramolecular polymers possess great potential in catalysis owing to their distinctive molecular recognition and dynamic crosslinking features. However, investigating supramolecular electrocatalysts with high efficiency in oxygen reduction reaction to hydrogen peroxide (ORHP) remains an unexplored frontier. Herein, we present organic polymers for ORHP by introducing cyclodextrin-containing noncovalent building blocks, affording these supramolecules with abundant dynamic bonds. The electronic states and reaction kinetics are further well-modulated via a host-guest strategy, resulting in appropriate regional electron binding force and controllable chemical activity. Notably, integrating supramolecular units into phenyl group-containing model covalent polymer achieves a production rate of 9.14 mol g-1 cat h-1, with 98.01% Faraday efficiency, surpassing most reported metal-free electrocatalysts. Moreover, the dynamic bonds in supramolecular catalysts can effectively regulate the binding ability of oxygen intermediates, leading to high reactivity and selectivity for the 2e- pathway. Supported by theory calculation and in situ experiment, C atoms (site-1) adjacent to the -C = N (N) group are potential active sites. This work pioneers host-guest strategy and provides inspiring ideas for the ORHP process.

Conversion of Nitrate to Ammonia by Amidinothiourea-Coordinated Metal Molecular Electrocatalysts with d-π Conjugation

The electrochemical reduction of nitrate to ammonia (NO3RR) provides a desired alternative of the traditional Haber-Bosch route for ammonia production, igniting a research boom in the development of electrocatalysts with high activity. Among them, molecular electrocatalysts hold considerable promise for the NO3RR, suppressing the competing hydrogen evolution reaction. However, the complicated synthesis procedure, usage of environmentally unfriendly organic solvents, and poor stability of Cu-based molecular electrocatalysts greatly limit their employment in NO3RR, and the development of desired Cu-based molecular catalysts remains challenging. Herein, a simple nonorganic solvent involving a one-step strategy was proposed to synthesize d-π-conjugated molecular electrocatalysts metal-amidinothiourea (M-ATU). Cu-ATU is composed of Cu coordinated with two S and two N atoms, whereas Ni-ATU is formed by Ni with four N atoms from two ATU ligands. Remarkably, Cu-ATU with a Cu-N2S2 coordination configuration exhibits superior NO3RR activity with a NH3 yield rate of 159.8 mg h-1 mgcat-1 (-1.54 V) and Faradaic efficiency of 91.7% (-1.34 V), outperforming previously reported molecular catalysts. Compared to Ni-ATU, Cu-ATU transfers more electrons to the *NO intermediate, effectively breaking the strong sp2 hybridization system and weakening the energy of N═O bonds. The increase in free energy of *NO reduced the energy barriers of the rate-determining step, facilitating the further hydrogenation process over Cu-ATU. Our work opened up a new horizon for exploring molecular electrocatalysts for nitrate activation and paved a way for the in-depth understanding of catalytic behaviors, aligning more closely with industrial demands.

Advanced Nanocarbons Toward two-Electron Oxygen Electrode Reactions for H2O2 Production and Integrated Energy Conversion

Hydrogen peroxide (H2O2) plays a pivotal role in advancing sustainable technologies due to its eco-friendly oxidizing capability. The electrochemical two-electron (2e-) oxygen reduction reaction and water oxidation reaction present an environmentally green method for H2O2 production. Over the past three years, significant progress is made in the field of carbon-based metal-free electrochemical catalysts (C-MFECs) for low-cost and efficient production of H2O2 (H2O2EP). This article offers a focused and comprehensive review of designing C-MFECs for H2O2EP, exploring the construction of dual-doping configurations, heteroatom-defect coupling sites, and strategic dopant positioning to enhance H2O2EP efficiency; innovative structural tuning that improves interfacial reactant concentration and promote the timely release of H2O2; modulation of electrolyte and electrode interfaces to support the 2e- pathways; and the application of C-MFECs in reactors and integrated energy systems. Finally, the current challenges and future directions in this burgeoning field are discussed.

Advancing H2O2 electrosynthesis: enhancing electrochemical systems, unveiling emerging applications, and seizing opportunities

Hydrogen peroxide (H2O2) is a highly desired chemical with a wide range of applications. Recent advancements in H2O2 synthesis center on the electrochemical reduction of oxygen, an environmentally friendly approach that facilitates on-site production. To successfully implement practical-scale, highly efficient electrosynthesis of H2O2, it is critical to meticulously explore both the design of catalytic materials and the engineering of other components of the electrochemical system, as they hold equal importance in this process. Development of promising electrocatalysts with outstanding selectivity and activity is a prerequisite for efficient H2O2 electrosynthesis, while well-configured electrolyzers determine the practical implementation of large-scale H2O2 production. In this review, we systematically summarize fundamental mechanisms and recent achievements in H2O2 electrosynthesis, including electrocatalyst design, electrode optimization, electrolyte engineering, reactor exploration, potential applications, and integrated systems, with an emphasis on active site identification and microenvironment regulation. This review also proposes new insights into the existing challenges and opportunities within this rapidly evolving field, together with perspectives on future development of H2O2 electrosynthesis and its industrial-scale applications.

Asymmetrically Coordinated Mn-S1N3 Configuration Induces Localized Electric Field-Driven Peroxymonosulfate Activation for Remarkably Efficient Generation of 1O2

Singlet oxygen (1O2) species generated in peroxymonosulfate (PMS)-based advanced oxidation processes offer opportunities to overcome the low efficiency and secondary pollution limitations of existing AOPs, but efficient production of 1O2 via tuning the coordination environment of metal active sites remains challenging due to insufficient understanding of their catalytic mechanisms. Herein, an asymmetrical configuration characterized by a manganese single atom coordinated is established with one S atom and three N atoms (denoted as Mn-S1N3), which offer a strong local electric field to promote the cleavage of O─H and S─O bonds, serving as the crucial driver of its high 1O2 production. Strikingly, an enhanced the local electric field caused by the dynamic inter-transformation of the Mn coordination structure (Mn-S1N3 ↔ Mn-N3) can further downshift the 1O2 production energy barrier. Mn-S1N3 demonstrates 100% selective product 1O2 by activation of PMS at unprecedented utilization efficiency, and efficiently oxidize electron-rich pollutants. This work provides an atomic-level understanding of the catalytic selectivity and is expected to guide the design of smart 1O2-AOPs catalysts for more selective and efficient decontamination applications.

Catalyst durability in electrocatalytic H2O2 production: key factors and challenges

On-demand electrocatalytic hydrogen peroxide (H2O2) production is a significant technological advancement that offers a promising alternative to the traditional anthraquinone process. This approach leverages electrocatalysts for the selective reduction of oxygen through a two-electron transfer mechanism (ORR-2e-), holding great promise for delivering a sustainable and economically efficient means of H2O2 production. However, the harsh operating conditions during the electrochemical H2O2 production lead to the degradation of both structural integrity and catalytic efficacy in these materials. Here, we systematically examine the design strategies and materials typically utilized in the electroproduction of H2O2 in acidic environments. We delve into the prevalent reactor conditions and scrutinize the factors contributing to catalyst deactivation. Additionally, we propose standardised benchmarking protocols aimed at evaluating catalyst stability under such rigorous conditions. To this end, we advocate for the adoption of three distinct accelerated stress tests to comprehensively assess catalyst performance and durability.

Adhesion and Transparency Enhancement between Flexible Polyimide-PDMS Copolymerized Film and Copper Foil for LED Transparent Screen

With the increasing demand for innovative electronic products, LED transparent screens are gradually entering the public eye. Polyimide (PI) materials combine high temperature resistance and high transparency, which can be used to prepare flexible copper-clad laminate substrates. The physical and chemical properties of PI materials differ from copper, such as their thermal expansion coefficients (CTEs), surface energy, etc. These differences affect the formation and stability of the interface between copper and PI films, resulting in a short life for LED transparent screens. To enhance PI-copper interfacial adhesion, aminopropyl-terminated polydimethylsiloxane (PDMS) can be used to increase the adhesive ability. Two diamine monomers with a trifluoromethyl structure and a sulfone group structure were selected in this research. Bisphenol type A diether dianhydride is a dianhydride monomer. All three of the above monomers have non-coplanar structures and flexible structural units. The adhesion and optical properties can be improved between the interface of the synthesized PI films and copper foil. PI films containing PDMS 0, 1, 3, and 5 wt% were analyzed using UV spectroscopy. The transmittance of the PI-1/3%, PI-1/5%, PI-2/3%, and PI-2/5% films were all more than 80% at 450 nm. Meanwhile, the Td 5% and Td 10% heat loss and Tg temperatures decreased gradually with the increase in PDMS. The peel adhesion of PI-copper foil was measured using a 180° peel assay. The effect of PDMS addition on peel adhesion was analyzed. PIs-3% films had the greatest peeling intensities of 0.98 N/mm and 0.85 N/mm.