1
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Yin S, Yao DR, Song Y, Heng W, Ma X, Han H, Gao W. Wearable and Implantable Soft Robots. Chem Rev 2024. [PMID: 39392765 DOI: 10.1021/acs.chemrev.4c00513] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/13/2024]
Abstract
Soft robotics presents innovative solutions across different scales. The flexibility and mechanical characteristics of soft robots make them particularly appealing for wearable and implantable applications. The scale and level of invasiveness required for soft robots depend on the extent of human interaction. This review provides a comprehensive overview of wearable and implantable soft robots, including applications in rehabilitation, assistance, organ simulation, surgical tools, and therapy. We discuss challenges such as the complexity of fabrication processes, the integration of responsive materials, and the need for robust control strategies, while focusing on advances in materials, actuation and sensing mechanisms, and fabrication techniques. Finally, we discuss the future outlook, highlighting key challenges and proposing potential solutions.
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Affiliation(s)
- Shukun Yin
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Dickson R Yao
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Yu Song
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Wenzheng Heng
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Xiaotian Ma
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Hong Han
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
| | - Wei Gao
- Andrew and Peggy Cherng Department of Medical Engineering, Division of Engineering and Applied Science, California Institute of Technology, Pasadena, California 91125, United States
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2
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Li Y, Zhou C, Yin J. Geometric mechanics of kiri-origami-based bifurcated mechanical metamaterials. PHILOSOPHICAL TRANSACTIONS. SERIES A, MATHEMATICAL, PHYSICAL, AND ENGINEERING SCIENCES 2024; 382:20240010. [PMID: 39370801 PMCID: PMC11456820 DOI: 10.1098/rsta.2024.0010] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/01/2024] [Revised: 05/19/2024] [Accepted: 05/23/2024] [Indexed: 10/08/2024]
Abstract
We explore a new design strategy of leveraging kinematic bifurcation in creating origami/kirigami-based three-dimensional (3D) hierarchical, reconfigurable, mechanical metamaterials with tunable mechanical responses. We start from constructing three basic, thick, panel-based structural units composed of 4, 6 and 8 rigidly rotatable cubes in close-looped connections. They are modelled, respectively, as 4R, 6R and 8R (R stands for revolute joint) spatial looped kinematic mechanisms, and are used to create a library of reconfigurable hierarchical building blocks that exhibit kinematic bifurcations. We analytically investigate their reconfiguration kinematics and predict the occurrence and locations of kinematic bifurcations through a trial-correction modelling method. These building blocks are tessellated in 3D to create various 3D bifurcated hierarchical mechanical metamaterials that preserve the kinematic bifurcations in their building blocks to reconfigure into different 3D architectures. By combining the kinematics and considering the elastic torsional energy stored in the folds, we develop the geometric mechanics to predict their tunable anisotropic Poisson's ratios and stiffnesses. We find that kinematic bifurcation can significantly effect mechanical responses, including changing the sign of Poisson's ratios from negative to positive beyond bifurcation, tuning the anisotropy, and overcoming the polarity of structural stiffness and enhancing the number of deformation paths with more reconfigured shapes.This article is part of the theme issue 'Origami/Kirigami-inspired structures: from fundamentals to applications'.
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Affiliation(s)
- Yanbin Li
- Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC27606, USA
| | - Caizhi Zhou
- Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC27606, USA
| | - Jie Yin
- Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC27606, USA
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3
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Paul JE, Gao Y, Go YK, Rodriguez Koett LE, Sharma A, Chen M, Lessard JJ, Topkaya T, Leal C, Moore JS, Geubelle PH, Sottos NR. Controlled patterning of crystalline domains by frontal polymerization. Nature 2024; 634:85-90. [PMID: 39294384 DOI: 10.1038/s41586-024-07951-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/19/2023] [Accepted: 08/14/2024] [Indexed: 09/20/2024]
Abstract
Materials with hierarchical architectures that combine soft and hard material domains with coalesced interfaces possess superior properties compared with their homogeneous counterparts1-4. These architectures in synthetic materials have been achieved through deterministic manufacturing strategies such as 3D printing, which require an a priori design and active intervention throughout the process to achieve architectures spanning multiple length scales5-9. Here we harness frontal polymerization spin mode dynamics to autonomously fabricate patterned crystalline domains in poly(cyclooctadiene) with multiscale organization. This rapid, dissipative processing method leads to the formation of amorphous and semi-crystalline domains emerging from the internal interfaces generated between the solid polymer and the propagating cure front. The size, spacing and arrangement of the domains are controlled by the interplay between the reaction kinetics, thermochemistry and boundary conditions. Small perturbations in the fabrication conditions reproducibly lead to remarkable changes in the patterned microstructure and the resulting strength, elastic modulus and toughness of the polymer. This ability to control mechanical properties and performance solely through the initial conditions and the mode of front propagation represents a marked advancement in the design and manufacturing of advanced multiscale materials.
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Affiliation(s)
- Justine E Paul
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- Department of Materials Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL, USA
| | - Yuan Gao
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- Department of Aerospace Engineering, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- State Key Laboratory of Digital Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan, China
| | - Yoo Kyung Go
- Department of Materials Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL, USA
| | - Luis E Rodriguez Koett
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- Department of Materials Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL, USA
| | - Anisha Sharma
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- Department of Materials Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL, USA
| | - Manxin Chen
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- Department of Aerospace Engineering, University of Illinois at Urbana-Champaign, Urbana, IL, USA
| | - Jacob J Lessard
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- Department of Chemistry, University of Illinois at Urbana-Champaign, Urbana, IL, USA
| | - Tolga Topkaya
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- Mechanical Engineering Department, Engineering and Architecture Faculty, Batman University, Batman, Turkey
| | - Cecilia Leal
- Department of Materials Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL, USA
| | - Jeffrey S Moore
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- Department of Chemistry, University of Illinois at Urbana-Champaign, Urbana, IL, USA
| | - Philippe H Geubelle
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA
- Department of Aerospace Engineering, University of Illinois at Urbana-Champaign, Urbana, IL, USA
| | - Nancy R Sottos
- Beckman Institute for Advanced Science and Technology, University of Illinois at Urbana-Champaign, Urbana, IL, USA.
- Department of Materials Science and Engineering, University of Illinois at Urbana-Champaign, Urbana, IL, USA.
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4
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McCauley P, Bayles AV. Nozzle Innovations That Improve Capacity and Capabilities of Multimaterial Additive Manufacturing. ACS ENGINEERING AU 2024; 4:368-380. [PMID: 39185389 PMCID: PMC11342301 DOI: 10.1021/acsengineeringau.4c00001] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/04/2024] [Revised: 04/15/2024] [Accepted: 05/01/2024] [Indexed: 08/27/2024]
Abstract
Multimaterial additive manufacturing incorporates multiple species within a single 3D-printed object to enhance its material properties and functionality. This technology could play a key role in distributed manufacturing. However, conventional layer-by-layer construction methods must operate at low volumetric throughputs to maintain fine feature resolution. One approach to overcome this challenge and increase production capacity is to structure multimaterial components in the printhead prior to deposition. Here we survey four classes of multimaterial nozzle innovations, nozzle arrays, coextruders, static mixers, and advective assemblers, designed for this purpose. Additionally, each design offers unique capabilities that provide benefits associated with accessible architectures, interfacial adhesion, material properties, and even living-cell viability. Accessing these benefits requires trade-offs, which may be mitigated with future investigation. Leveraging decades of research and development of multiphase extrusion equipment can help us engineer the next generation of 3D-printing nozzles and expand the capabilities and practical reach of multimaterial additive manufacturing.
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Affiliation(s)
- Patrick
J. McCauley
- Department of Chemical & Biomolecular
Engineering, University of Delaware, Newark, Delaware 19716, United States
| | - Alexandra V. Bayles
- Department of Chemical & Biomolecular
Engineering, University of Delaware, Newark, Delaware 19716, United States
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5
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Derayatifar M, Habibi M, Bhat R, Packirisamy M. Holographic direct sound printing. Nat Commun 2024; 15:6691. [PMID: 39107289 PMCID: PMC11303524 DOI: 10.1038/s41467-024-50923-8] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/30/2023] [Accepted: 07/24/2024] [Indexed: 08/10/2024] Open
Abstract
Direct sound printing (DSP), an alternative additive manufacturing process driven by sonochemical polymerization, has traditionally been confined to a single acoustic focal region, resulting in a voxel-by-voxel printing approach. To overcome this limitation, we introduce holographic direct sound printing (HDSP), where acoustic holograms, storing cross-sectional images of the desired parts, pattern acoustic waves to induce regional cavitation bubbles and on-demand regional polymerization. HDSP outperforms DSP in terms of printing speed by one order of magnitude and yields layerless printed structures. In our HDSP implementation, the hologram remains stationary while the printing platform moves along a three-dimensional path using a robotic arm. We present sono-chemiluminescence and high-speed imaging experiments to thoroughly investigate HDSP and demonstrate its versatility in applications such as remote ex-vivo in-body printing and complex robot trajectory planning. We showcase multi-object and multi-material printing and provide a comprehensive process characterization, including the effects of hologram design and manufacturing on the HDSP process, polymerization progression tracking, porosity tuning, and robotic trajectory computation. Our HDSP method establishes the integration of acoustic holography in DSP and related applications.
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Affiliation(s)
- Mahdi Derayatifar
- Optical Bio Microsystems Laboratory, Micro-Nano-Bio Integration Center, Department of Mechanical, Industrial and Aerospace Engineering, Concordia University, Montreal, QC, Canada
| | - Mohsen Habibi
- Department of Mechanical and Aerospace Engineering, University of California at Davis, Davis, CA, USA
| | - Rama Bhat
- Optical Bio Microsystems Laboratory, Micro-Nano-Bio Integration Center, Department of Mechanical, Industrial and Aerospace Engineering, Concordia University, Montreal, QC, Canada
| | - Muthukumaran Packirisamy
- Optical Bio Microsystems Laboratory, Micro-Nano-Bio Integration Center, Department of Mechanical, Industrial and Aerospace Engineering, Concordia University, Montreal, QC, Canada.
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6
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Peng AY, Lee BE. Microphysiological Systems for Cancer Immunotherapy Research and Development. Adv Biol (Weinh) 2024; 8:e2300077. [PMID: 37409385 PMCID: PMC10770294 DOI: 10.1002/adbi.202300077] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/14/2023] [Revised: 06/13/2023] [Indexed: 07/07/2023]
Abstract
Cancer immunotherapy focuses on the use of patients' adaptive immune systems to combat cancer. In the past decade, FDA has approved many immunotherapy products for cancer patients who suffer from primary tumors, tumor relapse, and metastases. However, these immunotherapies still show resistance in many patients and often lead to inconsistent responses in patients due to variations in tumor genetic mutations and tumor immune microenvironment. Microfluidics-based organ-on-a-chip technologies or microphysiological systems have opened new ways that can provide relatively fast screening for personalized immunotherapy and help researchers and clinicians understand tumor-immune interactions in a patient-specific manner. They also have the potential to overcome the limitations of traditional drug screening and testing, given the models provide a more realistic 3D microenvironment with better controllability, reproducibility, and physiological relevance. This review focuses on the cutting-edge microphysiological organ-on-a-chip devices developed in recent years for studying cancer immunity and testing cancer immunotherapeutic agents, as well as some of the largest challenges of translating this technology to clinical applications in immunotherapy and personalized medicine.
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Affiliation(s)
- A. Yansong Peng
- Nancy E. and Peter C. Meinig School of Biomedical Engineering, Cornell University, Ithaca, NY 14853, USA
| | - B. Esak Lee
- Nancy E. and Peter C. Meinig School of Biomedical Engineering, Cornell University, Ithaca, NY 14853, USA
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7
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Zhu C, Gemeda HB, Duoss EB, Spadaccini CM. Toward Multiscale, Multimaterial 3D Printing. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2314204. [PMID: 38775924 DOI: 10.1002/adma.202314204] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/26/2023] [Revised: 04/11/2024] [Indexed: 06/06/2024]
Abstract
Biological materials and organisms possess the fundamental ability to self-organize, through which different components are assembled from the molecular level up to hierarchical structures with superior mechanical properties and multifunctionalities. These complex composites inspire material scientists to design new engineered materials by integrating multiple ingredients and structures over a wide range. Additive manufacturing, also known as 3D printing, has advantages with respect to fabricating multiscale and multi-material structures. The need for multifunctional materials is driving 3D printing techniques toward arbitrary 3D architectures with the next level of complexity. In this paper, the aim is to highlight key features of those 3D printing techniques that can produce either multiscale or multimaterial structures, including innovations in printing methods, materials processing approaches, and hardware improvements. Several issues and challenges related to current methods are discussed. Ultimately, the authors also provide their perspective on how to realize the combination of multiscale and multimaterial capabilities in 3D printing processes and future directions based on emerging research.
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Affiliation(s)
- Cheng Zhu
- Center for Engineered Materials and Manufacturing, Materials Engineering Division, Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA, 94550, USA
| | - Hawi B Gemeda
- Center for Engineered Materials and Manufacturing, Materials Engineering Division, Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA, 94550, USA
| | - Eric B Duoss
- Center for Engineered Materials and Manufacturing, Materials Engineering Division, Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA, 94550, USA
| | - Christopher M Spadaccini
- Center for Engineered Materials and Manufacturing, Materials Engineering Division, Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA, 94550, USA
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8
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Wu P, Li P, Chen M, Rao J, Chen G, Bian J, Lü B, Peng F. 3D Printed Room Temperature Phosphorescence Materials Enabled by Edible Natural Konjac Glucomannan. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2402666. [PMID: 38632497 DOI: 10.1002/adma.202402666] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/21/2024] [Revised: 04/12/2024] [Indexed: 04/19/2024]
Abstract
Shaping room temperature phosphorescence (RTP) materials into 3D bodies is important for stereoscopic optoelectronic displays but remains challenging due to their poor processability and mechanical properties. Here, konjac glucomannan (KGM) is employed to anchor arylboronic acids with various π conjugations via a facile B─O covalent reaction to afford printable inks, using which full-color high-fidelity 3D RTP objects with high mechanical strength can be obtained via direct ink writing-based 3D printing and freeze-drying. The doubly rigid structure supplied by the synergy of hydrogen bonding and B─O covalent bonding can protect the triplet excitons; thus, the prepared 3D RTP object shows a striking lifetime of 2.14 s. The printed counterparts are successfully used for 3D anti-counterfeiting and can be recycled and reprinted nondestructively by dissolving in water. This success expands the scope of printable 3D luminescent materials, providing an eco-friendly platform for the additive manufacturing of sophisticated 3D RTP architectures.
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Affiliation(s)
- Ping Wu
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Bioenergy, College of Materials Science and Technology, Beijing Forestry University, Beijing, 100083, China
| | - Pengyu Li
- Division of Analysis, SINOPEC (Beijing) Research Institute of Chemical Industry, Co. Ltd., Beijing, 100013, China
| | - Mingxing Chen
- Analytical Instrumentation Center of Peking, Peking University, Beijing, 100871, China
| | - Jun Rao
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Bioenergy, College of Materials Science and Technology, Beijing Forestry University, Beijing, 100083, China
| | - Gegu Chen
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Bioenergy, College of Materials Science and Technology, Beijing Forestry University, Beijing, 100083, China
| | - Jing Bian
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Bioenergy, College of Materials Science and Technology, Beijing Forestry University, Beijing, 100083, China
| | - Baozhong Lü
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Bioenergy, College of Materials Science and Technology, Beijing Forestry University, Beijing, 100083, China
| | - Feng Peng
- Beijing Key Laboratory of Lignocellulosic Chemistry, MOE Engineering Research Center of Forestry Biomass Materials and Bioenergy, College of Materials Science and Technology, Beijing Forestry University, Beijing, 100083, China
- State Key Laboratory of Efficient Production of Forest Resources, Beijing, 100083, China
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9
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Dominguez‐Alfaro A, Mitoudi‐Vagourdi E, Dimov I, Picchio ML, Lopez‐Larrea N, de Lacalle JL, Tao X, Serrano RR, Gallastegui A, Vassardanis N, Mecerreyes D, Malliaras GG. Light-Based 3D Multi-Material Printing of Micro-Structured Bio-Shaped, Conducting and Dry Adhesive Electrodes for Bioelectronics. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2024; 11:e2306424. [PMID: 38251224 PMCID: PMC11251555 DOI: 10.1002/advs.202306424] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/06/2023] [Revised: 11/20/2023] [Indexed: 01/23/2024]
Abstract
In this work, a new method of multi-material printing in one-go using a commercially available 3D printer is presented. The approach is simple and versatile, allowing the manufacturing of multi-material layered or multi-material printing in the same layer. To the best of the knowledge, it is the first time that 3D printed Poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS) micro-patterns combining different materials are reported, overcoming mechanical stability issues. Moreover, the conducting ink is engineered to obtain stable in-time materials while retaining sub-100 µm resolution. Micro-structured bio-shaped protuberances are designed and 3D printed as electrodes for electrophysiology. Moreover, these microstructures are combined with polymerizable deep eutectic solvents (polyDES) as functional additives, gaining adhesion and ionic conductivity. As a result of the novel electrodes, low skin impedance values showed suitable performance for electromyography recording on the forearm. Finally, this concluded that the use of polyDES conferred stability over time, allowing the usability of the electrode 90 days after fabrication without losing its performance. All in all, this demonstrated a very easy-to-make procedure that allows printing PEDOT:PSS on soft, hard, and/or flexible functional substrates, opening up a new paradigm in the manufacturing of conducting multi-functional materials for the field of bioelectronics and wearables.
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Affiliation(s)
- Antonio Dominguez‐Alfaro
- Electrical Engineering DivisionDepartment of EngineeringUniversity of Cambridge9 JJ Thomson AveCambridgeCB3 0FAUK
- POLYMATUniversity of the Basque Country UPV/EHUAvenida Tolosa 72Donostia‐San SebastiánGipuzkoa20018Spain
| | - Eleni Mitoudi‐Vagourdi
- Electrical Engineering DivisionDepartment of EngineeringUniversity of Cambridge9 JJ Thomson AveCambridgeCB3 0FAUK
| | - Ivan Dimov
- Electrical Engineering DivisionDepartment of EngineeringUniversity of Cambridge9 JJ Thomson AveCambridgeCB3 0FAUK
| | - Matias L. Picchio
- POLYMATUniversity of the Basque Country UPV/EHUAvenida Tolosa 72Donostia‐San SebastiánGipuzkoa20018Spain
| | - Naroa Lopez‐Larrea
- POLYMATUniversity of the Basque Country UPV/EHUAvenida Tolosa 72Donostia‐San SebastiánGipuzkoa20018Spain
| | - Jon Lopez de Lacalle
- POLYMATUniversity of the Basque Country UPV/EHUAvenida Tolosa 72Donostia‐San SebastiánGipuzkoa20018Spain
| | - Xudong Tao
- Electrical Engineering DivisionDepartment of EngineeringUniversity of Cambridge9 JJ Thomson AveCambridgeCB3 0FAUK
| | - Ruben Ruiz‐Mateos Serrano
- Electrical Engineering DivisionDepartment of EngineeringUniversity of Cambridge9 JJ Thomson AveCambridgeCB3 0FAUK
| | - Antonela Gallastegui
- POLYMATUniversity of the Basque Country UPV/EHUAvenida Tolosa 72Donostia‐San SebastiánGipuzkoa20018Spain
| | | | - David Mecerreyes
- POLYMATUniversity of the Basque Country UPV/EHUAvenida Tolosa 72Donostia‐San SebastiánGipuzkoa20018Spain
- IKERBASQUEBasque Foundation for ScienceBilbao48009Spain
| | - George G. Malliaras
- Electrical Engineering DivisionDepartment of EngineeringUniversity of Cambridge9 JJ Thomson AveCambridgeCB3 0FAUK
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10
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Chen D, Han Z, Zhang J, Xue L, Liu S. Additive Manufacturing Provides Infinite Possibilities for Self-Sensing Technology. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2024; 11:e2400816. [PMID: 38767180 PMCID: PMC11267329 DOI: 10.1002/advs.202400816] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/23/2024] [Revised: 04/12/2024] [Indexed: 05/22/2024]
Abstract
Integrating sensors and other functional parts in one device can enable a new generation of integrated intelligent devices that can perform self-sensing and monitoring autonomously. Applications include buildings that detect and repair damage, robots that monitor conditions and perform real-time correction and reconstruction, aircraft capable of real-time perception of the internal and external environment, and medical devices and prosthetics with a realistic sense of touch. Although integrating sensors and other functional parts into self-sensing intelligent devices has become increasingly common, additive manufacturing has only been marginally explored. This review focuses on additive manufacturing integrated design, printing equipment, and printable materials and stuctures. The importance of the material, structure, and function of integrated manufacturing are highlighted. The study summarizes current challenges to be addressed and provides suggestions for future development directions.
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Affiliation(s)
- Daobing Chen
- The Institute of Technological ScienceWuhan UniversitySouth Donghu Road 8Wuhan430072China
| | - Zhiwu Han
- The Key Laboratory of Bionic Engineering (Ministry of Education)Jilin UniversityChangchunJilin130022China
| | - Junqiu Zhang
- The Key Laboratory of Bionic Engineering (Ministry of Education)Jilin UniversityChangchunJilin130022China
| | - Longjian Xue
- School of Power and Mechanical EngineeringWuhan UniversitySouth Donghu Road 8Wuhan430072China
| | - Sheng Liu
- The Institute of Technological ScienceWuhan UniversitySouth Donghu Road 8Wuhan430072China
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11
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Kang SW, Mueller J. Multiscale 3D printing via active nozzle size and shape control. SCIENCE ADVANCES 2024; 10:eadn7772. [PMID: 38838136 DOI: 10.1126/sciadv.adn7772] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/08/2024] [Accepted: 05/02/2024] [Indexed: 06/07/2024]
Abstract
Three-dimensional (3D) printers extruding filaments through a fixed nozzle encounter a conflict between high resolution, requiring small diameters, and high speed, requiring large diameters. This limitation is especially pronounced in multiscale architectures featuring both bulk and intricate elements. Here, we introduce adaptive nozzle 3D printing (AN3DP), a technique enabling dynamic alteration of nozzle diameter and cross-sectional shape during printing. The AN3DP nozzle consists of eight independently controllable, tendon-driven pins arrayed around a flexible, pressure-resistant membrane. The design incorporates a tapered angle optimized for extruding shear-thinning inks and a pointed tip suitable for constrained-space printing, such as conformal and embedded printing. AN3DP's efficacy is demonstrated through the fabrication of components with continuous gradients, eliminating the need for discretization, and achieving enhanced density and contour precision compared to traditional 3D printing methods. This platform substantially expands the scope of extrusion-based 3D printers, thus facilitating diverse applications, including bioprinting cell-laden and hierarchical implants with bone-like microarchitecture.
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Affiliation(s)
- Seok Won Kang
- Department of Civil and Systems Engineering, Johns Hopkins University, Baltimore, MD, USA
| | - Jochen Mueller
- Department of Civil and Systems Engineering, Johns Hopkins University, Baltimore, MD, USA
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12
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Zheng B, Xie Y, Xu S, Meng AC, Wang S, Wu Y, Yang S, Wan C, Huang G, Tour JM, Lin J. Programmed multimaterial assembly by synergized 3D printing and freeform laser induction. Nat Commun 2024; 15:4541. [PMID: 38806541 PMCID: PMC11133382 DOI: 10.1038/s41467-024-48919-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/27/2023] [Accepted: 05/14/2024] [Indexed: 05/30/2024] Open
Abstract
In nature, structural and functional materials often form programmed three-dimensional (3D) assembly to perform daily functions, inspiring researchers to engineer multifunctional 3D structures. Despite much progress, a general method to fabricate and assemble a broad range of materials into functional 3D objects remains limited. Herein, to bridge the gap, we demonstrate a freeform multimaterial assembly process (FMAP) by integrating 3D printing (fused filament fabrication (FFF), direct ink writing (DIW)) with freeform laser induction (FLI). 3D printing performs the 3D structural material assembly, while FLI fabricates the functional materials in predesigned 3D space by synergistic, programmed control. This paper showcases the versatility of FMAP in spatially fabricating various types of functional materials (metals, semiconductors) within 3D structures for applications in crossbar circuits for LED display, a strain sensor for multifunctional springs and haptic manipulators, a UV sensor, a 3D electromagnet as a magnetic encoder, capacitive sensors for human machine interface, and an integrated microfluidic reactor with a built-in Joule heater for nanomaterial synthesis. This success underscores the potential of FMAP to redefine 3D printing and FLI for programmed multimaterial assembly.
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Affiliation(s)
- Bujingda Zheng
- Department of Mechanical and Aerospace Engineering, University of Missouri, Columbia, MO, 65201, USA
| | - Yunchao Xie
- Department of Mechanical and Aerospace Engineering, University of Missouri, Columbia, MO, 65201, USA
| | - Shichen Xu
- Department of Chemistry, Rice University, Houston, 77005, TX, USA
| | - Andrew C Meng
- Department of Physics and Astronomy, University of Missouri, Columbia, MO, 65201, USA
| | - Shaoyun Wang
- Department of Mechanical and Aerospace Engineering, University of Missouri, Columbia, MO, 65201, USA
| | - Yuchao Wu
- Department of Mechanical and Aerospace Engineering, University of Missouri, Columbia, MO, 65201, USA
| | - Shuhong Yang
- Department of Chemical and Biomedical Engineering, University of Missouri, Columbia, MO, 65201, USA
| | - Caixia Wan
- Department of Chemical and Biomedical Engineering, University of Missouri, Columbia, MO, 65201, USA
| | - Guoliang Huang
- Department of Mechanical and Aerospace Engineering, University of Missouri, Columbia, MO, 65201, USA
| | - James M Tour
- Department of Chemistry, Rice University, Houston, 77005, TX, USA
- Department of Materials Science and Nano Engineering, Rice University, 6100 Main Street, Houston, 77005, TX, USA
- Smalley-Curl Institute, Rice University, 6100 Main Street, Houston, 77005, TX, USA
| | - Jian Lin
- Department of Mechanical and Aerospace Engineering, University of Missouri, Columbia, MO, 65201, USA.
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13
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Ahn SJ, Lee H, Cho KJ. 3D printing with a 3D printed digital material filament for programming functional gradients. Nat Commun 2024; 15:3605. [PMID: 38714684 PMCID: PMC11076495 DOI: 10.1038/s41467-024-47480-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/11/2023] [Accepted: 04/01/2024] [Indexed: 05/10/2024] Open
Abstract
Additive manufacturing, or 3D printing attracts growing attention as a promising method for creating functionally graded materials. Fused deposition modeling (FDM) is widely available, but due to its simple process, creating spatial gradation of diverse properties using FDM is challenging. Here, we present a 3D printed digital material filament that is structured towards 3D printing of functional gradients, utilizing only a readily available FDM printer and filaments. The DM filament consists of multiple base materials combined with specific concentrations and distributions, which are FDM printed. When the DM filament is supplied to the same printer, its constituent materials are homogeneously blended during extrusion, resulting in the desired properties in the final structure. This enables spatial programming of material properties in extreme variations, including mechanical strength, electrical conductivity, and color, which are otherwise impossible to achieve with traditional FDMs. Our approach can be readily adopted to any standard FDM printer, enabling low-cost production of functional gradients.
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Affiliation(s)
- Sang-Joon Ahn
- Soft Robotics Research Center, Seoul National University, Seoul, Republic of Korea
- Department of Mechanical Engineering, Institute of Advanced Machines and Design, Seoul National University, Seoul, Republic of Korea
| | - Howon Lee
- Department of Mechanical Engineering, Institute of Advanced Machines and Design, Seoul National University, Seoul, Republic of Korea.
| | - Kyu-Jin Cho
- Soft Robotics Research Center, Seoul National University, Seoul, Republic of Korea.
- Department of Mechanical Engineering, Institute of Advanced Machines and Design, Seoul National University, Seoul, Republic of Korea.
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14
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Sahin MA, Shehzad M, Destgeer G. Stopping Microfluidic Flow. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2024; 20:e2307956. [PMID: 38143295 DOI: 10.1002/smll.202307956] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/11/2023] [Revised: 11/13/2023] [Indexed: 12/26/2023]
Abstract
A cross-comparison of three stop-flow configurations-such as low-pressure (LSF), high-pressure open-circuit (OC-HSF), and high-pressure short-circuit (SC-HSF) stop-flow-is presented to rapidly bring a high velocity flow O(m s-1) within a microchannel to a standstill O(µm s-1). The performance of three stop-flow configurations is assessed by measuring residual flow velocities within microchannels having three orders of magnitude different flow resistances. The LSF configuration outperforms the OC-HSF and SC-HSF configurations within a high flow resistance microchannel and results in a residual velocity of <10 µm s-1. The OC-HSF configuration results in a residual velocity of <150 µm s-1 within a low flow resistance microchannel. The SC-HSF configuration results in a residual velocity of <200 µm s-1 across the three orders-of-magnitude different flow resistance microchannels, and <100 µm s-1 for the low flow resistance channel. It is hypothesized that residual velocity results from compliance in fluidic circuits, which is further investigated by varying the elasticity of microchannel walls and connecting tubing. A numerical model is developed to estimate the expanded volumes of the compliant microchannel and connecting tubings under a pressure gradient and to calculate the distance traveled by the sample fluid. A comparison of the numerically and experimentally obtained traveling distances confirms the hypothesis that the residual velocities are an outcome of the compliance in the fluidic circuit.
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Affiliation(s)
- Mehmet Akif Sahin
- Control and Manipulation of Microscale Living Objects, Department of Electrical Engineering, School of Computation, Information and Technology (CIT), Center for Translational Cancer Research (TranslaTUM), Technical University of Munich, Einsteinstraße 25, 81675, Munich, Germany
| | - Muhammad Shehzad
- Control and Manipulation of Microscale Living Objects, Department of Electrical Engineering, School of Computation, Information and Technology (CIT), Center for Translational Cancer Research (TranslaTUM), Technical University of Munich, Einsteinstraße 25, 81675, Munich, Germany
| | - Ghulam Destgeer
- Control and Manipulation of Microscale Living Objects, Department of Electrical Engineering, School of Computation, Information and Technology (CIT), Center for Translational Cancer Research (TranslaTUM), Technical University of Munich, Einsteinstraße 25, 81675, Munich, Germany
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15
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Young OM, Xu X, Sarker S, Sochol RD. Direct laser writing-enabled 3D printing strategies for microfluidic applications. LAB ON A CHIP 2024; 24:2371-2396. [PMID: 38576361 PMCID: PMC11060139 DOI: 10.1039/d3lc00743j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/01/2023] [Revised: 04/22/2024] [Accepted: 03/27/2024] [Indexed: 04/06/2024]
Abstract
Over the past decade, additive manufacturing-or "three-dimensional (3D) printing"-has attracted increasing attention in the Lab on a Chip community as a pathway to achieve sophisticated system architectures that are difficult or infeasible to fabricate via conventional means. One particularly promising 3D manufacturing technology is "direct laser writing (DLW)", which leverages two-photon (or multi-photon) polymerization (2PP) phenomena to enable high geometric versatility, print speeds, and precision at length scales down to the 100 nm range. Although researchers have demonstrated the potential of using DLW for microfluidic applications ranging from organ on a chip and drug delivery to micro/nanoparticle processing and soft microrobotics, such scenarios present unique challenges for DLW. Specifically, microfluidic systems typically require macro-to-micro fluidic interfaces (e.g., inlet and outlet ports) to facilitate fluidic loading, control, and retrieval operations; however, DLW-based 3D printing relies on a micron-to-submicron-sized 2PP volume element (i.e., "voxel") that is poorly suited for manufacturing these larger-scale fluidic interfaces. In this Tutorial Review, we highlight and discuss the four most prominent strategies that researchers have developed to circumvent this trade-off and realize macro-to-micro interfaces for DLW-enabled microfluidic components and systems. In addition, we consider the possibility that-with the advent of next-generation commercial DLW printers equipped with new dynamic voxel tuning, print field, and laser power capabilities-the overall utility of DLW strategies for Lab on a Chip fields may soon expand dramatically.
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Affiliation(s)
- Olivia M Young
- Department of Mechanical Engineering, University of Maryland, College Park, 2147 Glenn L. Martin Hall, College Park, MD, 20742, USA.
| | - Xin Xu
- Department of Mechanical Engineering, University of Maryland, College Park, 2147 Glenn L. Martin Hall, College Park, MD, 20742, USA.
| | - Sunandita Sarker
- Department of Mechanical Engineering, University of Maryland, College Park, 2147 Glenn L. Martin Hall, College Park, MD, 20742, USA.
- Maryland Robotics Center, University of Maryland, College Park, MD, 20742, USA
- Institute for Systems Research, University of Maryland, College Park, MD, 20742, USA
- Department of Mechanical and Industrial Engineering, University of Massachusetts Amherst, MA, 01003, USA
| | - Ryan D Sochol
- Department of Mechanical Engineering, University of Maryland, College Park, 2147 Glenn L. Martin Hall, College Park, MD, 20742, USA.
- Maryland Robotics Center, University of Maryland, College Park, MD, 20742, USA
- Institute for Systems Research, University of Maryland, College Park, MD, 20742, USA
- Fischell Department of Bioengineering, University of Maryland, College Park, MD, 20742, USA
- Robert E. Fischell Institute for Biomedical Devices, University of Maryland, College Park, MD, 20742, USA
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16
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Qu H, Gao C, Liu K, Fu H, Liu Z, Kouwer PHJ, Han Z, Ruan C. Gradient matters via filament diameter-adjustable 3D printing. Nat Commun 2024; 15:2930. [PMID: 38575640 PMCID: PMC10994943 DOI: 10.1038/s41467-024-47360-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/20/2023] [Accepted: 03/28/2024] [Indexed: 04/06/2024] Open
Abstract
Gradient matters with hierarchical structures endow the natural world with excellent integrity and diversity. Currently, direct ink writing 3D printing is attracting tremendous interest, and has been used to explore the fabrication of 1D and 2D hierarchical structures by adjusting the diameter, spacing, and angle between filaments. However, it is difficult to generate complex 3D gradient matters owing to the inherent limitations of existing methods in terms of available gradient dimension, gradient resolution, and shape fidelity. Here, we report a filament diameter-adjustable 3D printing strategy that enables conventional extrusion 3D printers to produce 1D, 2D, and 3D gradient matters with tunable heterogeneous structures by continuously varying the volume of deposited ink on the printing trajectory. In detail, we develop diameter-programmable filaments by customizing the printing velocity and height. To achieve high shape fidelity, we specially add supporting layers at needed locations. Finally, we showcase multi-disciplinary applications of our strategy in creating horizontal, radial, and axial gradient structures, letter-embedded structures, metastructures, tissue-mimicking scaffolds, flexible electronics, and time-driven devices. By showing the potential of this strategy, we anticipate that it could be easily extended to a variety of filament-based additive manufacturing technologies and facilitate the development of functionally graded structures.
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Affiliation(s)
- Huawei Qu
- Research Center for Human Tissue and Organ Degeneration, Institute of Biomedicine and Biotechnology, Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, Shenzhen, China
- School of Mechatronics Engineering, Harbin Institute of Technology, Harbin, China
| | - Chongjian Gao
- Research Center for Human Tissue and Organ Degeneration, Institute of Biomedicine and Biotechnology, Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, Shenzhen, China
| | - Kaizheng Liu
- Research Center for Human Tissue and Organ Degeneration, Institute of Biomedicine and Biotechnology, Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, Shenzhen, China
| | - Hongya Fu
- School of Mechatronics Engineering, Harbin Institute of Technology, Harbin, China
| | - Zhiyuan Liu
- Research Center for Neural Engineering, Shenzhen Key Laboratory of Smart Sensing and Intelligent Systems, Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, Shenzhen, China
- University of Chinese Academy of Sciences, Beijing, China
| | - Paul H J Kouwer
- Institute for Molecules and Materials, Radboud University, Nijmegen, The Netherlands
| | - Zhenyu Han
- School of Mechatronics Engineering, Harbin Institute of Technology, Harbin, China.
| | - Changshun Ruan
- Research Center for Human Tissue and Organ Degeneration, Institute of Biomedicine and Biotechnology, Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, Shenzhen, China.
- University of Chinese Academy of Sciences, Beijing, China.
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17
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Wang H, Hao Y, Guo K, Liu L, Xia B, Gao X, Zheng X, Huang J. Quantitative Biofabrication Platform for Collagen-Based Peripheral Nerve Grafts with Structural and Chemical Guidance. Adv Healthc Mater 2024; 13:e2303505. [PMID: 37988388 DOI: 10.1002/adhm.202303505] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/12/2023] [Revised: 11/14/2023] [Indexed: 11/23/2023]
Abstract
Owing to its crucial role in the human body, collagen has immense potential as a material for the biofabrication of tissues and organs. However, highly refined fabrication using collagen remains difficult, primarily because of its notably soft properties. A quantitative biofabrication platform to construct collagen-based peripheral nerve grafts, incorporating bionic structural and chemical guidance cues, is introduced. A viscoelastic model for collagen, which facilitates simulating material relaxation and fabricating collagen-based neural grafts, achieving a maximum channel density similar to that of the native nerve structure of longitudinal microchannel arrays, is established. For axonal regeneration over considerable distances, a gradient printing control model and quantitative method are developed to realize the high-precision gradient distribution of nerve growth factor required to obtain nerve grafts through one-step bioprinting. Experiments verify that the bioprinted graft effectively guides linear axonal growth in vitro and in vivo. This study should advance biofabrication methods for a variety of human tissue-engineering applications requiring tailored cues.
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Affiliation(s)
- Heran Wang
- State Key Laboratory of Robotics, Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang, 110016, China
- Institutes for Robotics and Intelligent Manufacturing, Chinese Academy of Sciences, Shenyang, 110169, China
- University of Chinese Academy of Sciences, Beijing, 100049, China
| | - Yiming Hao
- Department of Orthopaedics, Xijing Hospital, The Fourth Military Medical University, Xi'an, 710032, China
| | - Kai Guo
- State Key Laboratory of Robotics, Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang, 110016, China
- Institutes for Robotics and Intelligent Manufacturing, Chinese Academy of Sciences, Shenyang, 110169, China
| | - Lianqing Liu
- State Key Laboratory of Robotics, Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang, 110016, China
- Institutes for Robotics and Intelligent Manufacturing, Chinese Academy of Sciences, Shenyang, 110169, China
| | - Bing Xia
- Department of Orthopaedics, Xijing Hospital, The Fourth Military Medical University, Xi'an, 710032, China
| | - Xue Gao
- Department of Orthopaedics, Xijing Hospital, The Fourth Military Medical University, Xi'an, 710032, China
| | - Xiongfei Zheng
- State Key Laboratory of Robotics, Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang, 110016, China
- Institutes for Robotics and Intelligent Manufacturing, Chinese Academy of Sciences, Shenyang, 110169, China
| | - Jinghui Huang
- Department of Orthopaedics, Xijing Hospital, The Fourth Military Medical University, Xi'an, 710032, China
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18
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Liu X, Zhao D, Wang J. Challenges and Opportunities in Preserving Key Structural Features of 3D-Printed Metal/Covalent Organic Framework. NANO-MICRO LETTERS 2024; 16:157. [PMID: 38512503 PMCID: PMC10957829 DOI: 10.1007/s40820-024-01373-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/26/2023] [Accepted: 02/01/2024] [Indexed: 03/23/2024]
Abstract
Metal-organic framework (MOF) and covalent organic framework (COF) are a huge group of advanced porous materials exhibiting attractive and tunable microstructural features, such as large surface area, tunable pore size, and functional surfaces, which have significant values in various application areas. The emerging 3D printing technology further provides MOF and COFs (M/COFs) with higher designability of their macrostructure and demonstrates large achievements in their performance by shaping them into advanced 3D monoliths. However, the currently available 3D printing M/COFs strategy faces a major challenge of severe destruction of M/COFs' microstructural features, both during and after 3D printing. It is envisioned that preserving the microstructure of M/COFs in the 3D-printed monolith will bring a great improvement to the related applications. In this overview, the 3D-printed M/COFs are categorized into M/COF-mixed monoliths and M/COF-covered monoliths. Their differences in the properties, applications, and current research states are discussed. The up-to-date advancements in paste/scaffold composition and printing/covering methods to preserve the superior M/COF microstructure during 3D printing are further discussed for the two types of 3D-printed M/COF. Throughout the analysis of the current states of 3D-printed M/COFs, the expected future research direction to achieve a highly preserved microstructure in the 3D monolith is proposed.
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Affiliation(s)
- Ximeng Liu
- Department of Materials Science and Engineering, National University of Singapore, Singapore, 117574, Singapore
| | - Dan Zhao
- Department of Chemical and Biomolecular Engineering, National University of Singapore, Singapore, 117585, Singapore
| | - John Wang
- Department of Materials Science and Engineering, National University of Singapore, Singapore, 117574, Singapore.
- National University of Singapore (Chongqing) Research Institute, Chongqing, 401123, People's Republic of China.
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19
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Mandal A, Chatterjee K. 4D printing for biomedical applications. J Mater Chem B 2024; 12:2985-3005. [PMID: 38436200 DOI: 10.1039/d4tb00006d] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/05/2024]
Abstract
While three-dimensional (3D) printing excels at fabricating static constructs, it fails to emulate the dynamic behavior of native tissues or the temporal programmability desired for medical devices. Four-dimensional (4D) printing is an advanced additive manufacturing technology capable of fabricating constructs that can undergo pre-programmed changes in shape, property, or functionality when exposed to specific stimuli. In this Perspective, we summarize the advances in materials chemistry, 3D printing strategies, and post-printing methodologies that collectively facilitate the realization of temporal dynamics within 4D-printed soft materials (hydrogels, shape-memory polymers, liquid crystalline elastomers), ceramics, and metals. We also discuss and present insights about the diverse biomedical applications of 4D printing, including tissue engineering and regenerative medicine, drug delivery, in vitro models, and medical devices. Finally, we discuss the current challenges and emphasize the importance of an application-driven design approach to enable the clinical translation and widespread adoption of 4D printing.
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Affiliation(s)
- Arkodip Mandal
- Department of Materials Engineering, Indian Institute of Science, Bengaluru, Karnataka 560012, India.
| | - Kaushik Chatterjee
- Department of Materials Engineering, Indian Institute of Science, Bengaluru, Karnataka 560012, India.
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20
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Liu H, He L, Kuzmanović M, Huang Y, Zhang L, Zhang Y, Zhu Q, Ren Y, Dong Y, Cardon L, Gou M. Advanced Nanomaterials in Medical 3D Printing. SMALL METHODS 2024; 8:e2301121. [PMID: 38009766 DOI: 10.1002/smtd.202301121] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/23/2023] [Revised: 09/22/2023] [Indexed: 11/29/2023]
Abstract
3D printing is now recognized as a significant tool for medical research and clinical practice, leading to the emergence of medical 3D printing technology. It is essential to improve the properties of 3D-printed products to meet the demand for medical use. The core of generating qualified 3D printing products is to develop advanced materials and processes. Taking advantage of nanomaterials with tunable and distinct physical, chemical, and biological properties, integrating nanotechnology into 3D printing creates new opportunities for advancing medical 3D printing field. Recently, some attempts are made to improve medical 3D printing through nanotechnology, providing new insights into developing advanced medical 3D printing technology. With high-resolution 3D printing technology, nano-structures can be directly fabricated for medical applications. Incorporating nanomaterials into the 3D printing material system can improve the properties of the 3D-printed medical products. At the same time, nanomaterials can be used to expand novel medical 3D printing technologies. This review introduced the strategies and progresses of improving medical 3D printing through nanotechnology and discussed challenges in clinical translation.
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Affiliation(s)
- Haofan Liu
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Liming He
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Maja Kuzmanović
- College of Polymer Science and Engineering, Sichuan University, Chengdu, 610065, China
| | - Yiting Huang
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Li Zhang
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Yi Zhang
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Qi Zhu
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
| | - Ya Ren
- Huahang Microcreate Technology Co., Ltd, Chengdu, 610042, China
| | - Yinchu Dong
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
- Chengdu OrganoidMed Medical Laboratory, Chengdu, 610000, China
| | - Ludwig Cardon
- Centre for Polymer and Material Technologies, Department of Materials, Textiles and Chemical Engineering, Faculty of Engineering and Architecture, Ghent University, Ghent, 9159052, Belgium
| | - Maling Gou
- Department of Biotherapy, Cancer Center and State Key Laboratory of Biotherapy, West China Hospital, Sichuan University, Chengdu, 610041, China
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21
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Wong LW, Yang K, Han W, Zheng X, Wong HY, Tsang CS, Lee CS, Lau SP, Ly TH, Yang M, Zhao J. Deciphering the ultra-high plasticity in metal monochalcogenides. NATURE MATERIALS 2024; 23:196-204. [PMID: 38191634 DOI: 10.1038/s41563-023-01788-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/18/2023] [Accepted: 12/11/2023] [Indexed: 01/10/2024]
Abstract
The quest for electronic devices that offer flexibility, wearability, durability and high performance has spotlighted two-dimensional (2D) van der Waals materials as potential next-generation semiconductors. Especially noteworthy is indium selenide, which has demonstrated surprising ultra-high plasticity. To deepen our understanding of this unusual plasticity in 2D van der Waals materials and to explore inorganic plastic semiconductors, we have conducted in-depth experimental and theoretical investigations on metal monochalcogenides (MX) and transition metal dichalcogenides (MX2). We have discovered a general plastic deformation mode in MX, which is facilitated by the synergetic effect of phase transitions, interlayer gliding and micro-cracks. This is in contrast to crystals with strong atomic bonding, such as metals and ceramics, where plasticity is primarily driven by dislocations, twinning or grain boundaries. The enhancement of gliding barriers prevents macroscopic fractures through a pinning effect after changes in stacking order. The discovery of ultra-high plasticity and the phase transition mechanism in 2D MX materials holds significant potential for the design and development of high-performance inorganic plastic semiconductors.
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Affiliation(s)
- Lok Wing Wong
- Department of Applied Physics, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China
- The Hong Kong Polytechnic University Shenzhen Research Institute, Shenzhen, China
| | - Ke Yang
- Department of Applied Physics, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China
- The Hong Kong Polytechnic University Shenzhen Research Institute, Shenzhen, China
| | - Wei Han
- Department of Applied Physics, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China
- The Hong Kong Polytechnic University Shenzhen Research Institute, Shenzhen, China
| | - Xiaodong Zheng
- Department of Applied Physics, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China
- The Hong Kong Polytechnic University Shenzhen Research Institute, Shenzhen, China
| | - Hok Yin Wong
- Department of Applied Physics, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China
- The Hong Kong Polytechnic University Shenzhen Research Institute, Shenzhen, China
| | - Chi Shing Tsang
- Department of Applied Physics, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China
- The Hong Kong Polytechnic University Shenzhen Research Institute, Shenzhen, China
| | - Chun-Sing Lee
- Department of Chemistry and Center of Super-Diamond and Advanced Films (COSDAF), City University of Hong Kong, Kowloon, Hong Kong, China
| | - Shu Ping Lau
- Department of Applied Physics, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China
| | - Thuc Hue Ly
- Department of Chemistry and Center of Super-Diamond and Advanced Films (COSDAF), City University of Hong Kong, Kowloon, Hong Kong, China.
- Department of Chemistry and State Key Laboratory of Marine Pollution, City University of Hong Kong, Kowloon, Hong Kong, China.
- City University of Hong Kong Shenzhen Research Institute, Shenzhen, China.
| | - Ming Yang
- Department of Applied Physics, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China.
- The Hong Kong Polytechnic University Shenzhen Research Institute, Shenzhen, China.
| | - Jiong Zhao
- Department of Applied Physics, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China.
- The Hong Kong Polytechnic University Shenzhen Research Institute, Shenzhen, China.
- The Research Institute for Advanced Manufacturing, The Hong Kong Polytechnic University, Kowloon, Hong Kong, China.
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22
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Gowda A, Pathak SK, Rohaley GAR, Acharjee G, Oprandi A, Williams R, Prévôt ME, Hegmann T. Organic chiral nano- and microfilaments: types, formation, and template applications. MATERIALS HORIZONS 2024; 11:316-340. [PMID: 37921354 DOI: 10.1039/d3mh01390a] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/04/2023]
Abstract
Organic chiral nanofilaments are part of an important class of nanoscale chiral materials that has recently been receiving significant attention largely due to their potential use in applications such as optics, photonics, metameterials, and potentially a range of medical as well as sensing applications. This review will focus on key examples of the formation of such nano- and micro-filaments based on carbon nanofibers, polymers, synthetic oligo- and polypeptides, self-assembled organic molecules, and one prominent class of liquid crystals. The most critical aspects discussed here are the underlying driving forces for chiral filament formation, potentially answering why specific sizes and shapes are formed, what molecular design strategies are working equally well or rather differently among these materials classes, and what uses and applications are driving research in this fascinating field of materials science.
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Affiliation(s)
- Ashwathanarayana Gowda
- Advanced Materials and Liquid Crystal Institute, Kent State University, Kent, OH 44242, USA.
| | - Suraj Kumar Pathak
- Advanced Materials and Liquid Crystal Institute, Kent State University, Kent, OH 44242, USA.
| | - Grace A R Rohaley
- Advanced Materials and Liquid Crystal Institute, Kent State University, Kent, OH 44242, USA.
- Materials Science Graduate Program, Kent State University, Kent, OH 44242, USA
| | - Gourab Acharjee
- Department of Chemistry and Biochemistry, Kent State University, Kent, OH 44242, USA
| | - Andrea Oprandi
- Advanced Materials and Liquid Crystal Institute, Kent State University, Kent, OH 44242, USA.
- Materials Science Graduate Program, Kent State University, Kent, OH 44242, USA
| | - Ryan Williams
- Advanced Materials and Liquid Crystal Institute, Kent State University, Kent, OH 44242, USA.
- Materials Science Graduate Program, Kent State University, Kent, OH 44242, USA
| | - Marianne E Prévôt
- Advanced Materials and Liquid Crystal Institute, Kent State University, Kent, OH 44242, USA.
- Department of Chemistry and Biochemistry, Kent State University, Kent, OH 44242, USA
| | - Torsten Hegmann
- Advanced Materials and Liquid Crystal Institute, Kent State University, Kent, OH 44242, USA.
- Brain Health Research Institute, Kent State University, Kent, OH 44242, USA
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23
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Zang W, Wang Y, Wu W, Yao J, Hao X, Yu B, Wu D, Cao PF, Jiang Y, Ning N, Tian M, Zhang L. Superstretchable Liquid-Metal Electrodes for Dielectric Elastomer Transducers and Flexible Circuits. ACS NANO 2024; 18:1226-1236. [PMID: 38153997 DOI: 10.1021/acsnano.3c12210] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/30/2023]
Abstract
Dielectric elastomer transducers (DETs), with a dielectric elastomer (DE) film sandwiched between two compliant electrodes, are highly sought after in the fields of soft robotics, energy harvesting, and human-machine interaction. To achieve a high-performance DET, it is essential to develop electrodes with high conductivity, strain-insensitive resistance, and adaptability. Herein, we design an electrode (Supra-LMNs) based on multiple dynamic bond cross-linked supramolecular networks (Ns) and liquid metal (LM), which realizes high conductivity (up to 16,000 S cm-1), negligible resistance changes at high strain (1.3-fold increase at 1000% strain), instantaneous self-healability at ambient temperature, and rapid recycling. The conductive pathway can be activated through simple friction by transmitting stress through the silver nanowires (AgNWs) and cross-linking sites of LM particles. This method is especially attractive for printing circuits on flexible substrates, especially DE films. Utilized as dielectric elastomer generator (DEG) electrodes, it reduces the charge loss by 3 orders of magnitude and achieves high generating energy density and energy conversion efficiency on a low-resistance load. Additionally, serving as sensor (DES) and actuator (DEA) electrodes, it enables a highly sensitive sensing capability and complex interaction.
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Affiliation(s)
- Wenpeng Zang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Yuhao Wang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Wenju Wu
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Jiashuai Yao
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Xuesong Hao
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Bing Yu
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
- Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Daming Wu
- College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Peng-Fei Cao
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Yingjie Jiang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Nanying Ning
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
- Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Ming Tian
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
- Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Liqun Zhang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
- Beijing Advanced Innovation Center for Soft Matter Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
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24
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Houriet C, Damodaran V, Mascolo C, Gantenbein S, Peeters D, Masania K. 3D Printing of Flow-Inspired Anisotropic Patterns with Liquid Crystalline Polymers. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2023:e2307444. [PMID: 38112236 DOI: 10.1002/adma.202307444] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/26/2023] [Revised: 12/06/2023] [Indexed: 12/21/2023]
Abstract
Anisotropic materials formed by living organisms possess remarkable mechanical properties due to their intricate microstructure and directional freedom. In contrast, human-made materials face challenges in achieving similar levels of directionality due to material and manufacturability constraints. To overcome these limitations, an approach using 3D printing of self-assembling thermotropic liquid crystal polymers (LCPs) is presented. Their high stiffness and strength is granted by nematic domains aligning during the extrusion process. Here, a remarkably wide range of Young's modulus from 3 to 40 GPa is obtained by utilizing directionality of the nematic flow the printing process. By determining a relationship between stiffness, nozzle diameter, and line width, a design space where shaping and mechanical performance can be combined is identified. The ability to print LCPs with on-the-fly width changes to accommodate arbitrary spatially varying directions is demonstrated. This unlocks the possibility to manufacture exquisite patterns inspired by fluid dynamics with steep curvature variations. Utilizing the synergy between this path-planning method and LCPs, functional objects with stiffness and curvature gradients can be 3D-printed, offering potential applications in lightweight sustainable structures embedding crack-mitigation strategies. This method also opens avenues for studying and replicating intricate patterns observed in nature, such as wood or turbulent flow using 3D printing.
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Affiliation(s)
- Caroline Houriet
- Shaping Matter Lab, Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, Delft, 2629 HS, Netherlands
| | - Vinay Damodaran
- Shaping Matter Lab, Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, Delft, 2629 HS, Netherlands
| | - Chiara Mascolo
- Complex Materials, Department of Materials, ETH Zürich, Zürich, 8093, Switzerland
| | - Silvan Gantenbein
- Complex Materials, Department of Materials, ETH Zürich, Zürich, 8093, Switzerland
| | - Daniël Peeters
- Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, Delft, 2629 HS, Netherlands
| | - Kunal Masania
- Complex Materials, Department of Materials, ETH Zürich, Zürich, 8093, Switzerland
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25
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Kuang X, Rong Q, Belal S, Vu T, López AML, Wang N, Arıcan MO, Garciamendez-Mijares CE, Chen M, Yao J, Zhang YS. Self-enhancing sono-inks enable deep-penetration acoustic volumetric printing. Science 2023; 382:1148-1155. [PMID: 38060634 PMCID: PMC11034850 DOI: 10.1126/science.adi1563] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/06/2023] [Accepted: 10/13/2023] [Indexed: 04/24/2024]
Abstract
Volumetric printing, an emerging additive manufacturing technique, builds objects with enhanced printing speed and surface quality by forgoing the stepwise ink-renewal step. Existing volumetric printing techniques almost exclusively rely on light energy to trigger photopolymerization in transparent inks, limiting material choices and build sizes. We report a self-enhancing sonicated ink (or sono-ink) design and corresponding focused-ultrasound writing technique for deep-penetration acoustic volumetric printing (DAVP). We used experiments and acoustic modeling to study the frequency and scanning rate-dependent acoustic printing behaviors. DAVP achieves the key features of low acoustic streaming, rapid sonothermal polymerization, and large printing depth, enabling the printing of volumetric hydrogels and nanocomposites with various shapes regardless of their optical properties. DAVP also allows printing at centimeter depths through biological tissues, paving the way toward minimally invasive medicine.
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Affiliation(s)
- Xiao Kuang
- Division of Engineering in Medicine, Department of Medicine, Brigham and Women’s Hospital, Harvard Medical School, Cambridge, MA 02139, USA
| | - Qiangzhou Rong
- Department of Biomedical Engineering, Duke University, Durham, NC 27708, USA
| | - Saud Belal
- Department of Biomedical Engineering, Duke University, Durham, NC 27708, USA
| | - Tri Vu
- Department of Biomedical Engineering, Duke University, Durham, NC 27708, USA
| | - Alice M. López López
- Division of Engineering in Medicine, Department of Medicine, Brigham and Women’s Hospital, Harvard Medical School, Cambridge, MA 02139, USA
| | - Nanchao Wang
- Department of Biomedical Engineering, Duke University, Durham, NC 27708, USA
| | - Mehmet Onur Arıcan
- Division of Engineering in Medicine, Department of Medicine, Brigham and Women’s Hospital, Harvard Medical School, Cambridge, MA 02139, USA
| | - Carlos Ezio Garciamendez-Mijares
- Division of Engineering in Medicine, Department of Medicine, Brigham and Women’s Hospital, Harvard Medical School, Cambridge, MA 02139, USA
| | - Maomao Chen
- Department of Biomedical Engineering, Duke University, Durham, NC 27708, USA
| | - Junjie Yao
- Department of Biomedical Engineering, Duke University, Durham, NC 27708, USA
| | - Yu Shrike Zhang
- Division of Engineering in Medicine, Department of Medicine, Brigham and Women’s Hospital, Harvard Medical School, Cambridge, MA 02139, USA
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Ma Z, Lu S, Wu Y, Zhang X, Wei Y, Mawignon FJ, Qin L, Shan L. Pressure-Activatable Liquid Metal Composites Flexible Sensor with Antifouling and Drag Reduction Functional Surface. ACS APPLIED MATERIALS & INTERFACES 2023; 15:54952-54965. [PMID: 37966900 DOI: 10.1021/acsami.3c12910] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2023]
Abstract
Flexible sensors produced through three-dimensional (3D) printing have exhibited promising results in the context of underwater sensing detection (for applications in navigational vehicles and human activities). However, underwater vehicles and activities such as swimming and diving are highly susceptible to drag, which can cause negative impacts such as reduced speed and increased energy consumption. Additionally, microbial adhesion can shorten the service life of these vehicles. However, natural organisms are able to circumvent such problems, with shark skin offering excellent barrier properties and ruffled papillae providing effective protection against fouling. Here, we show that a sandwich system consisting of a spraying layer, conductive elastomer composite, and encapsulation layer can be printed for multifunctional integrated underwater sensors. The modulated viscoelastic properties of liquid metal form the foundation for printing features, while its pressure-activated properties offer the potential for switchable sensors. An integrated drag reduction and antifouling layer were created by combining the shark skin surface shield scale structure with the lotus leaf surface papillae structure. A 3D-printed flexible sensor was designed using our approach to monitor attitude changes and strain in underwater environments, showcasing its capabilities. Our printed sensors can reduce biological attachment density by more than 50% and reduce underwater drag by 8.6-10.3%.
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Affiliation(s)
- Zeyu Ma
- Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, P. R. China
| | - Shan Lu
- Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, P. R. China
| | - Yuhao Wu
- Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, P. R. China
| | - Xiaodong Zhang
- Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, P. R. China
| | - Yufan Wei
- Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, P. R. China
| | - Fagla Jules Mawignon
- Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, P. R. China
| | - Liguo Qin
- Key Laboratory of Education Ministry for Modern Design and Rotor-Bearing System, School of Mechanical Engineering, Xi'an Jiaotong University, Xi'an 710049, P. R. China
| | - Lei Shan
- AVIC Xi'an Flight Automatic Control Research Institute, Xi'an 710065, P. R. China
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27
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Ding Z, Klein T, Barner-Kowollik C, Mirkhalaf M. Multifunctional nacre-like materials. MATERIALS HORIZONS 2023; 10:5371-5390. [PMID: 37882614 DOI: 10.1039/d3mh01015e] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/27/2023]
Abstract
Nacre, the iridescent inner layer of seashells, displays an exceptional combination of strength and toughness due to its 'brick-wall' architecture. Significant research has been devoted to replicating nacre's architecture and its associated deformation and failure mechanisms. Using the resulting materials in applications necessitates adding functionalities such as self-healing, force sensing, bioactivity, heat conductivity and resistance, transparency, and electromagnetic interference shielding. Herein, progress in the fabrication, mechanics, and multi-functionality of nacre-like materials, particularly over the past three years is systematically and critically reviewed. The fabrication techniques reviewed include 3D printing, freeze-casting, mixing/coating-assembling, and laser engraving. The mechanical properties of the resulting materials are discussed in comparison with their constituents and previously developed nacre mimics. Subsequently, the progress in incorporating multifunctionalities and the resulting physical, chemical, and biological properties are evaluated. We finally provide suggestions based on 3D/4D printing, advanced modelling techniques, and machine elements to make reprogrammable nacre-like components with complex shapes and small building blocks, tackling some of the main challenges in the science and translation of these materials.
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Affiliation(s)
- Zizhen Ding
- School of Mechanical, Medical and Process Engineering, Queensland University of Technology (QUT), 4000 Brisbane, QLD, Australia.
- Centre for Biomedical Technologies, Queensland University of Technology (QUT), 4059 Brisbane, QLD, Australia
| | - Travis Klein
- School of Mechanical, Medical and Process Engineering, Queensland University of Technology (QUT), 4000 Brisbane, QLD, Australia.
- Centre for Biomedical Technologies, Queensland University of Technology (QUT), 4059 Brisbane, QLD, Australia
| | - Christopher Barner-Kowollik
- School of Chemistry and Physics, Queensland University of Technology (QUT), 4000 Brisbane, QLD, Australia
- Centre for Materials Science, Queensland University of Technology (QUT), 4000 Brisbane, QLD, Australia
- Institute of Nanotechnology (INT), Karlsruhe Institute of Technology (KIT), Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, Germany
| | - Mohammad Mirkhalaf
- School of Mechanical, Medical and Process Engineering, Queensland University of Technology (QUT), 4000 Brisbane, QLD, Australia.
- Centre for Biomedical Technologies, Queensland University of Technology (QUT), 4059 Brisbane, QLD, Australia
- Centre for Materials Science, Queensland University of Technology (QUT), 4000 Brisbane, QLD, Australia
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28
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Kong YL. Multi-material 3D printing guided by machine vision. Nature 2023; 623:488-490. [PMID: 37968521 DOI: 10.1038/d41586-023-03420-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2023]
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29
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Wu H, Chen J, Zhao P, Liu M, Xie F, Ma X. Development and Prospective Applications of 3D Membranes as a Sensor for Monitoring and Inducing Tissue Regeneration. MEMBRANES 2023; 13:802. [PMID: 37755224 PMCID: PMC10535523 DOI: 10.3390/membranes13090802] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/22/2023] [Revised: 09/10/2023] [Accepted: 09/12/2023] [Indexed: 09/28/2023]
Abstract
For decades, tissue regeneration has been a challenging issue in scientific modeling and human practices. Although many conventional therapies are already used to treat burns, muscle injuries, bone defects, and hair follicle injuries, there remains an urgent need for better healing effects in skin, bone, and other unique tissues. Recent advances in three-dimensional (3D) printing and real-time monitoring technologies have enabled the creation of tissue-like membranes and the provision of an appropriate microenvironment. Using tissue engineering methods incorporating 3D printing technologies and biomaterials for the extracellular matrix (ECM) containing scaffolds can be used to construct a precisely distributed artificial membrane. Moreover, advances in smart sensors have facilitated the development of tissue regeneration. Various smart sensors may monitor the recovery of the wound process in different aspects, and some may spontaneously give feedback to the wound sites by releasing biological factors. The combination of the detection of smart sensors and individualized membrane design in the healing process shows enormous potential for wound dressings. Here, we provide an overview of the advantages of 3D printing and conventional therapies in tissue engineering. We also shed light on different types of 3D printing technology, biomaterials, and sensors to describe effective methods for use in skin and other tissue regeneration, highlighting their strengths and limitations. Finally, we highlight the value of 3D bioengineered membranes in various fields, including the modeling of disease, organ-on-a-chip, and drug development.
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Affiliation(s)
| | | | - Pengxiang Zhao
- Faculty of Environment and Life, Beijing University of Technology, Beijing 100124, China (F.X.); (X.M.)
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30
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Flores-Jimenez MS, Fuentes-Aguilar RQ, Garcia-Gonzalez A. Design and Analysis of a Rotational Mixer to produce 3D Bioprinting Gyroid-Helical-Patterned Scaffolds for Tissue Engineering Applications. ANNUAL INTERNATIONAL CONFERENCE OF THE IEEE ENGINEERING IN MEDICINE AND BIOLOGY SOCIETY. IEEE ENGINEERING IN MEDICINE AND BIOLOGY SOCIETY. ANNUAL INTERNATIONAL CONFERENCE 2023; 2023:1-4. [PMID: 38083792 DOI: 10.1109/embc40787.2023.10340622] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/18/2023]
Abstract
Tissue engineering scaffolds require complex networks for nutrient diffusion and cell attachment. They must have specific surface area and curvature, and often need a multimaterial composition, demanding advanced micro-fabrication methods. 3D extrusion bioprinting offers versatility to manufacture different scaffold, and strategies for multimaterial printing have been introduced. We propose a method to fabricate scaffolds based on gyroid-helical-patterned microfibers, providing a platform to study the effect of the gyroid minimum curvature on cellular processes, since the geometry wont be layer-by-layer approximated. The pattern is obtained by mixing inks using a gyroid-helix shaped rotational mixer, modifying the extruder of a conventional 3D printer. The mixer was simulated using computational fluid dynamics tools, varying the volumetric flow to obtain different gyroid-thickness. Due to its surface area minimization, it shows lower energy requirements than state-of-art fluid mixers, with a pressure drop of 1.7%, a power number of 39, and a rotation-induced shear stress of ∼400 Pa, enabling the use of cell-embedded bioinks.
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31
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Wang L, Yuan J, Wu Q, Chen G. Developing a Quality Evaluation System for Color Reproduction of Color 3D Printing Based on MATLAB Multi-Metrics. MATERIALS (BASEL, SWITZERLAND) 2023; 16:2424. [PMID: 36984304 PMCID: PMC10058301 DOI: 10.3390/ma16062424] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/01/2023] [Revised: 03/10/2023] [Accepted: 03/14/2023] [Indexed: 06/18/2023]
Abstract
Color 3D printing has been widely used in many fields such as cultural, medical, industrial, and food. The color reproduction accuracy of 3D printed products in these fields is becoming increasingly demanding, which requires more reproduction methods and practical tools. At present, most color 3D printing devices use one quantitative index, that is, color difference, to directly predict the color reproduction quality. However, this single quantitative index is not optimal for the curved surface of 3D printed color objects. Based on color evaluation principles, in this study, five new quantitative metrics consisting of color gamut comparison index, color SSIM index, color FSIM index, iCID index, and subjective scaling values are proposed for comparison, and the corresponding GUI design and code implementation of new color quality evaluation system are performed by MATLAB. Moreover, the comprehensive color assessment of color 3D printed products is confirmed by utilizing standard image acquisition and microscopic imaging methods that are not limited to printing materials and sampling locations. The operation of this system is validated to provide interactivity, simplicity and high efficiency. As a result, the system can provide new valuable feedback for color separation and output calibration of color 3D printing devices.
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Affiliation(s)
- Liru Wang
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, China
| | - Jiangping Yuan
- College of Communication and Art Design, University of Shanghai for Science and Technology, Shanghai 200093, China
| | - Qinghua Wu
- College of Communication and Art Design, University of Shanghai for Science and Technology, Shanghai 200093, China
| | - Guangxue Chen
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Guangzhou 510640, China
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32
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Giordano G, Murali Babu SP, Mazzolai B. Soft robotics towards sustainable development goals and climate actions. Front Robot AI 2023; 10:1116005. [PMID: 37008983 PMCID: PMC10064016 DOI: 10.3389/frobt.2023.1116005] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/04/2022] [Accepted: 03/06/2023] [Indexed: 03/19/2023] Open
Abstract
Soft robotics technology can aid in achieving United Nations’ Sustainable Development Goals (SDGs) and the Paris Climate Agreement through development of autonomous, environmentally responsible machines powered by renewable energy. By utilizing soft robotics, we can mitigate the detrimental effects of climate change on human society and the natural world through fostering adaptation, restoration, and remediation. Moreover, the implementation of soft robotics can lead to groundbreaking discoveries in material science, biology, control systems, energy efficiency, and sustainable manufacturing processes. However, to achieve these goals, we need further improvements in understanding biological principles at the basis of embodied and physical intelligence, environment-friendly materials, and energy-saving strategies to design and manufacture self-piloting and field-ready soft robots. This paper provides insights on how soft robotics can address the pressing issue of environmental sustainability. Sustainable manufacturing of soft robots at a large scale, exploring the potential of biodegradable and bioinspired materials, and integrating onboard renewable energy sources to promote autonomy and intelligence are some of the urgent challenges of this field that we discuss in this paper. Specifically, we will present field-ready soft robots that address targeted productive applications in urban farming, healthcare, land and ocean preservation, disaster remediation, and clean and affordable energy, thus supporting some of the SDGs. By embracing soft robotics as a solution, we can concretely support economic growth and sustainable industry, drive solutions for environment protection and clean energy, and improve overall health and well-being.
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Affiliation(s)
- Goffredo Giordano
- Bioinspired Soft Robotics, Istituto Italiano di Tecnologia (IIT), Genova, Italy
- Department of Mechanics Mathematics and Management, Politecnico di Barit, Bari, Italy
- *Correspondence: Goffredo Giordano, , ; Saravana Prashanth Murali Babu, , ; Barbara Mazzolai,
| | - Saravana Prashanth Murali Babu
- SDU Soft Robotics, SDU Biorobotics, The Mærsk McKinney Møller Institute, University of Southern Denmark, Odense, Denmark
- *Correspondence: Goffredo Giordano, , ; Saravana Prashanth Murali Babu, , ; Barbara Mazzolai,
| | - Barbara Mazzolai
- Bioinspired Soft Robotics, Istituto Italiano di Tecnologia (IIT), Genova, Italy
- *Correspondence: Goffredo Giordano, , ; Saravana Prashanth Murali Babu, , ; Barbara Mazzolai,
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