Reversing Coffee-Ring Effect by Laser-Induced Differential Evaporation

MALDI Mass Spectrometry on High-Density Droplet Arrays: Matrix Deposition, Selective Removal, and Recrystallization

High-density droplet arrays are emerging as a powerful tool for high-throughput bioanalytical applications. These arrays are formed of thousands of nanoliter droplets, which can be analyzed by various optical and spectroscopic methods as well as label-free matrix-assisted laser desorption/ionization mass spectrometry (MALDI-MS). However, special precautions are required for the massive number of small droplets, particularly in the deposition of matrix compounds. Here, we introduce a new workflow for the analytical preparation of an array comprising 6048 droplets, which significantly improves the intensity of the MALDI-MS signals. We deposited matrix compounds in a custom-made sublimation chamber followed by a recrystallization step to achieve significant signal intensity increases for three model proteins with low, medium, and large masses, respectively. Furthermore, selective removal of the matrix before recrystallization enhanced the spatial resolution and increased the signal intensity by an average of 57%. This method can be easily standardized and upscaled for the preparation of an even larger number of droplets per array for MS analysis.

Laser beam shaping using a photoinduced azopolymer droplet-based mask

The dewetting of an azopolymer droplet, followed by the photostructuration of the evaporated droplet, is employed to create an amplitude mask. This straightforward process yields a large area featuring periodic micro- and nanostructures. The resulting pattern is utilized to generate a nondiffracting beam. Starting with a Gaussian beam illuminating the amplitude mask, the critical aspect is the production of a bright, ring-shaped beam with a high radius-to-width ratio and symmetric central laser spots, each with the same intensity. This alternative approach to shaping a laser beam is demonstrated as a rapid and cost-effective fabrication technique.

Simultaneously Suppressing the Coffee Ring Effect of Solutes with Different Sizes

Suppressing the coffee ring effect (CRE), which improves the uniformity of deposition, has attracted great attention. Usually, a realistic system contains solutes of various sizes. Large particles preferentially settle onto the substrate under gravity, separated from small particles even when CRE is suppressed, which generates nonuniformity in another way. This hinders small particles from filling the gaps at the deposition-substrate interface, leaving a frail deposition. Here, the CRE of polydispersed solutes is simultaneously suppressed, and a more uniform deposition is achieved by suspending the drop together with adding trace amounts of cations. The gaps tend to be filled, which makes the deposition bind more tightly. Analysis shows that gravity coordinates with the interactions that mediate the attraction between particles and the substrate, resulting in the coinstantaneous adsorption of all particles. This work adds another dimension to the suppression of CRE, improving the uniformity of deposition in complex systems and paving the way for the development of techniques in diverse manufacturing industries.

The control of dry-out patterns using bubble-containing droplets

HYPOTHESIS

For an evaporating nanofluid droplet that contains a bubble inside, we suspect the bubble boundary remains pinned during evaporation whereas the droplet perimeter recedes. Thus, the dry-out patterns are mainly determined by the presence of the bubble and their morphology can be tuned by the size and location of the added bubble.

EXPERIMENTS

Bubbles with varying base diameters and lifetimes are added into evaporating droplets that contain nanoparticles with different types, sizes, concentrations, shapes, and wettability. The geometric dimensions of the dry-out patterns are measured.

FINDINGS

For a droplet containing a long-lifetime bubble, a complete ring-like deposit forms, and its diameter and thickness increases and decreases with the bubble base diameter, respectively. The ring completeness, i.e., the ratio of actual ring length to its imaginary perimeter, decreases with the decrease in bubble lifetime. The pinning of droplet receding contact line by particles near the bubble perimeter has been found to be the key factor leading to ring-like deposits. This study introduces a strategy of producing ring-like deposit and allows a control of the ring morphology in a simple, cheap, and impurity-free fashion, which is applicable to various applications associated with evaporative self-assembly.

Drying of bio-colloidal sessile droplets: Advances, applications, and perspectives

Drying of biologically-relevant sessile droplets, including passive systems such as DNA, proteins, plasma, and blood, as well as active microbial systems comprising bacterial and algal dispersions, has garnered considerable attention over the last decades. Distinct morphological patterns emerge when bio-colloids undergo evaporative drying, with significant potential in a wide range of biomedical applications, spanning bio-sensing, medical diagnostics, drug delivery, and antimicrobial resistance. Consequently, the prospects of novel and thrifty bio-medical toolkits based on drying bio-colloids have driven tremendous progress in the science of morphological patterns and advanced quantitative image-based analysis. This review presents a comprehensive overview of bio-colloidal droplets drying on solid substrates, focusing on the experimental progress during the last ten years. We provide a summary of the physical and material properties of relevant bio-colloids and link their native composition (constituent particles, solvent, and concentrations) to the patterns emerging due to drying. We specifically examined the drying patterns generated by passive bio-colloids (e.g., DNA, globular, fibrous, composite proteins, plasma, serum, blood, urine, tears, and saliva). This article highlights how the emerging morphological patterns are influenced by the nature of the biological entities and the solvent, micro- and global environmental conditions (temperature and relative humidity), and substrate attributes like wettability. Crucially, correlations between emergent patterns and the initial droplet compositions enable the detection of potential clinical abnormalities when compared with the patterns of drying droplets of healthy control samples, offering a blueprint for the diagnosis of the type and stage of a specific disease (or disorder). Recent experimental investigations of pattern formation in the bio-mimetic and salivary drying droplets in the context of COVID-19 are also presented. We further summarized the role of biologically active agents in the drying process, including bacteria, algae, spermatozoa, and nematodes, and discussed the coupling between self-propulsion and hydrodynamics during the drying process. We wrap up the review by highlighting the role of cross-scale in situ experimental techniques for quantifying sub-micron to micro-scale features and the critical role of cross-disciplinary approaches (e.g., experimental and image processing techniques with machine learning algorithms) to quantify and predict the drying-induced features. We conclude the review with a perspective on the next generation of research and applications based on drying droplets, ultimately enabling innovative solutions and quantitative tools to investigate this exciting interface of physics, biology, data sciences, and machine learning.

A Comprehensive Review on Printed Electronics: A Technology Drift towards a Sustainable Future

Printable electronics is emerging as one of the fast-growing engineering fields with a higher degree of customization and reliability. Ironically, sustainable printing technology is essential because of the minimal waste to the environment. To move forward, we need to harness the fabrication technology with the potential to support traditional process. In this review, we have systematically discussed in detail the various manufacturing materials and processing technologies. The selection criteria for the assessment are conducted systematically on the manuscript published in the last 10 years (2012-2022) in peer-reviewed journals. We have discussed the various kinds of printable ink which are used for fabrication based on nanoparticles, nanosheets, nanowires, molecular formulation, and resin. The printing methods and technologies used for printing for each technology are also reviewed in detail. Despite the major development in printing technology some critical challenges needed to be addressed and critically assessed. One such challenge is the coffee ring effect, the possible methods to reduce the effect on modulating the ink environmental condition are also indicated. Finally, a summary of printable electronics for various applications across the diverse industrial manufacturing sector is presented.

Thermal Marangoni trapping driven by laser absorption in evaporating droplets for particle deposition

Controlling the deposition of particles is of great importance in many applications. In this work, we study particle deposition driven by Marangoni flows, triggered by laser absorption inside an evaporating droplet. When the laser is turned on, thermal gradients are generated and produce a toroidal Marangoni flow that concentrates the particles around the laser beam and ultimately controls the final deposition. We experimentally characterize the radius of the Marangoni flows as a function of the laser parameters. Counter-intuitively, the radius of the Marangoni region appears to remain constant and is not proportional to the thickness of the drop which decreases due to evaporation. We develop a model to predict the size of the Marangoni region that combines evaporative flows and laser-induced Marangoni flows. The experimental data are in good agreement with the predictions, allowing us to estimate the particle overconcentration factor resulting from the laser heating effects. The addition of surfactants to the solution allows the coupling of solutal Marangoni flows with thermal ones to achieve a final micron-scale deposit located at the laser spot. These results pave the way for new methods with high tunability provided by spatio-temporal light control for surface patterning applications.

Pattern of an Evaporated Colloidal Droplet on a Porous Membrane Dictated by Competitive Processes of Flow and Absorption

Understanding the deposition pattern formed by an evaporated colloidal drop is of fundamental and technological interest. Such an evaporative process is important in various applications starting from inkjet printing to disease diagnosis. In this work, it is shown that the deposit pattern on a porous membrane can be tuned by varying the colloidal viscosity and membrane pore size. We have used small-angle X-ray scattering (SAXS) in scanning mode for profiling of deposit morphology and also for estimation of the interparticle correlation. It is demonstrated that low viscosity and small pore size favor a centrally dipped pattern owing to the coffee ring effect, which can be modified to a contrasting centrally peaked pattern by increasing the viscosity and pore size. To comprehend the experimental observations, a computer model has been developed using a continuity equation that well corroborates the experimental observations on the final deposited pattern and also provides the time evolution of the pattern. The work provides a way to tune the pattern of colloidal stain on a porous substrate by controlling flow and absorption.

Use of Heating Configuration to Control Marangoni Circulation during Droplet Evaporation

The present work presents a numerical study of the evaporation of a sessile liquid droplet deposited on a substrate and subjected to different heating configurations. The physical formulation accounts for evaporation, the Marangoni effect, conductive transfer in the support, radiative heating, and diffusion–convection in the droplet itself. The moving interface is solved using the Arbitrary Lagrangian–Eulerian (ALE) method. Simulations were performed using COMSOL Multiphysics. Different configurations were performed to investigate the effect of the heating conditions on the shape and intensity of the Marangoni circulations. A droplet can be heated by the substrate (different natures and thicknesses were tested) and/or by a heat flux supplied at the top of the droplet. The results show that the Marangoni flow can be controlled by the heating configuration. An upward Marangoni flow was obtained for a heated substrate and a downward Marangoni flow for a flux imposed at the top of the droplet. Using both heat sources generated two vortices with an upward flow from the bottom and a downward flow from the top. The position of the stagnation zone depended on the respective intensities of the heating fluxes. Controlling the circulation in the droplet might have interesting applications, such as the control of the deposition of microparticles in suspension in the liquid, the deposition of the solved constituent, and the enhancement of the evaporation rate.

Patterning of Metallic Nanoparticles over Solid Surfaces from Sessile Droplets by Thermoplasmonically Controlled Liquid Flow

Optically controlled assembly of suspended particles from evaporating sessile droplets is an emerging method to realize on-demand patterning of particles over solid substrates. Most of the reported strategies rely either on additives or surface texturing to modulate particle deposition. Though dynamic control over the assembly of microparticles is possible, limited success has been achieved in nanoparticle patterning, especially in the case of metallic nanoparticles. This work demonstrates a simple light-directed patterning of gold (Au) nanoparticles based on the thermoplasmonically controlled liquid flow. Excitation at the plasmonic wavelength (532 nm) generates the required temperature gradient, resulting in the particle assembly at the irradiation zone in response to the thermocapillary flow created inside the droplet. Particle streak velocimetry experiments and analysis confirm the existence of a strong thermocapillary flow, which counteracts the naturally occurring evaporative convection flows. By modulating the illumination conditions, we could achieve patterns with various morphologies, including center deposit, off-center deposit, multi-spot deposit, and lines. We successfully applied the developed strategy for realizing closely packed hybrid particle assembly containing different particles: Au and polystyrene particles (PS). We performed optical microscopy, 3D profilometry, and SEM analysis to characterize the particle deposit. We analyzed the periodicity of Au-PS hybrid assembly using fast Fourier transform and radial distribution function analysis. PS particles formed a hexagonal close-packed arrangement at the irradiation zone, with Au NPs residing inside the voids. We believe that the presented strategy could significantly enhance the applicability of the evaporative lithography from sessile droplets for the programmable patterning of metallic nanoparticles.

Controllable light-induced droplet evaporative crystallization

Droplet evaporative crystallization is one of the practical tools for clinical diagnosis, environmental monitoring, and pharmaceutical synthesis. Herein, we proposed a controllable and flexible light strategy to manipulate the droplet evaporative crystallization, in which the photothermal effect of a focused infrared laser actuated intense evaporation to attain the droplet evaporative crystallization. Due to the localized heating effect, not only the droplet evaporative crystallization could be promoted, but also the resultant Marangoni-flow enabled the crystals to be concentrated, exhibiting excellent controllability. Besides, a relationship between the crystallization starting time and the solution concentration/laser power was achieved, which benefited the manipulation of the droplet evaporative crystallization. The light strategy proposed in the present study possesses promising potential for future applications.

Adsorption of nanoparticles suspended in a drop on a leaf surface of Perilla frutescens and their infiltration through stomatal pathway

Particulate matter (PM) has become a severe environmental issue, and ultrafine PM particles such as PM2.5 or PM1 can cause various complications and respiratory diseases to human beings. In particular, heavy metals contained in PM particles can contaminate edible plants; for example, plant leaves are exposed to PM particle-laden raindrops. The contaminated edible plants can injure the human health by ingestion, so a detailed understanding on the accumulation of PM particles inside edible plants is essential. In this study, we investigate the infiltration of PM particles in plant tissues with a hypothesis that ultrafine PM particles are absorbed through stomatal pathways. As an edible test plant, Perilla frutescens is selected. Drops of gold nanoparticle (AuNP) suspension are deposited on a leaf of P. frutescens to simulate the scenario where PM particle-laden raindrops fall on patulous stomata of the test plant. To examine AuNP adsorption on the P. frutescens foliar surface and diffusional AuNP absorption through stomatal apertures, we investigate three physical dynamics of AuNPs suspended in a sessile drop: sedimentation, evaporation-driven convective flow, and shrinkage of the drop interface. Quantitative information on the 3D spatial distribution of AuNPs in plant tissues was measured by X-ray imaging and two-photon excitation microscopy.

Exploring SERS from complex patterns fabricated by multi-exposure laser interference lithography

Designing uniform plasmonic surfaces in a large area is highly recommended for surface-enhanced Raman scattering (SERS). As periodic morphologies exhibit uniform SERS and optical tunability, diverse fabrication methods of periodic nanostructures have been reported for SERS applications. Laser interference lithography (LIL) is one of the most versatile tools since it can rapidly fabricate periodic patterns without the usage of photomasks. Here, we explore complex interference patterns for spatially uniform SERS sensors and its cost-effective fabrication method termed multi-exposure laser interference lithography (MELIL). MELIL can produce nearly periodic profiles along every direction confirmed by mathematical background, and in virtue of periodicity, we show that highly uniform Raman scattering (relative standard deviation <6%) can also be achievable in complex geometries as the conventional hole patterns. We quantitatively characterize the Raman enhancement of the MELIL complex patterns after two different metal deposition processes, Au e-beam evaporation and Ag electroplating, which results in 0.387 × 10⁵and 1.451 × 10⁵in enhancement factor respectively. This alternative, vacuum-free electroplating method realizes an even more cost-effective process with enhanced performance. We further conduct the optical simulation for MELIL complex patterns which exhibits the broadened and shifted absorption peaks. This result supports the potential of the expanded optical tunability of the suggested process.

Effect of Particle Concentration on Surfactant-Induced Alteration of the Contact Line Deposition in Evaporating Sessile Droplets

Controlling and suppressing the so-called "coffee-ring effect" (CRE) is an issue of cardinal importance and intense interest in many industries and scientific fields. Here, the combined effect of the particle and surfactant concentration on the CRE is investigated by gradually adding Triton X-100 surfactant to colloidal suspensions of SiO₂ nanoparticles in ethanol for various particle concentrations. First, the effect of particle concentration on the contact line dynamics during the evaporation of a sessile droplet is investigated. It is shown that increasing the particle concentration leads to an increase in pinning time and ring width, whereas the droplet's initial and dynamic contact angle remains unchanged. Afterward, the effect of different concentrations of surfactant is studied for different particle concentrations. It is concluded that the surfactant concentration at which the CRE is suppressed is dependent on the initial particle concentration of the colloid, and it increases as the particle concentration increases. Furthermore, as adding surfactant with a concentration lower than this critical concentration results in an unsuppressed CRE, it is shown that surpassing this concentration will result in a depletion of particles in the contact line. Moreover, it is demonstrated that this critical surfactant concentration has no significant effect on the droplet's geometry and the total evaporation time.

Applying droplets and films in evaporative lithography

This review covers experimental results of evaporative lithography and analyzes existing mathematical models of this method. Evaporating droplets and films are used in different fields, such as cooling of heated surfaces of electronic devices, diagnostics in health care, creation of transparent conductive coatings on flexible substrates, and surface patterning. A method called evaporative lithography emerged after the connection between the coffee ring effect taking place in drying colloidal droplets and naturally occurring inhomogeneous vapor flux densities from liquid-vapor interfaces was established. Essential control of the colloidal particle deposit patterns is achieved in this method by producing ambient conditions that induce a nonuniform evaporation profile from the colloidal liquid surface. Evaporative lithography is part of a wider field known as "evaporative-induced self-assembly" (EISA). EISA involves methods based on contact line processes, methods employing particle interaction effects, and evaporative lithography. As a rule, evaporative lithography is a flexible and single-stage process with such advantages as simplicity, low price, and the possibility of application to almost any substrate without pretreatment. Since there is no mechanical impact on the template in evaporative lithography, the template integrity is preserved in the process. The method is also useful for creating materials with localized functions, such as slipperiness and self-healing. For these reasons, evaporative lithography attracts increasing attention and has a number of noticeable achievements at present. We also analyze limitations of the approach and ways of its further development.

Evaporation of Initially Heated Sessile Droplets and the Resultant Dried Colloidal Deposits on Substrates Held at Ambient Temperature

The present study experimentally and numerically investigates the evaporation and resultant patterns of dried deposits of aqueous colloidal sessile droplets when the droplets are initially elevated to a high temperature before being placed on a substrate held at ambient temperature. The system is then released for natural evaporation without applying any external perturbation. Infrared thermography and optical profilometry are used as essential tools for interfacial temperature measurements and quantification of coffee-ring dimensions, respectively. Initially, a significant temperature gradient exists along the liquid-gas interface as soon as the droplet is deposited on the substrate, which triggers a Marangoni stress-induced recirculation flow directed from the top of the droplet toward the contact line along the liquid-gas interface. Thus, the flow is in the reverse direction to that seen in the conventional substrate heating case. Interestingly, this temperature gradient decays rapidly within the first 10% of the total evaporation time and the droplet-substrate system reaches thermal equilibrium with ambient thereafter. Despite the fast decay of the temperature gradient, the coffee-ring dimensions significantly diminish, leading to an inner deposit. A reduction of 50-70% in the coffee-ring dimensions is recorded by elevating the initial droplet temperature from 25 to 75 °C for suspended particle concentration varying between 0.05 and 1.0% v/v. This suppression of the coffee-ring effect is attributed to the fact that the initial Marangoni stress-induced recirculation flow continues until the last stage of evaporation, even after the interfacial temperature gradient vanishes. This is essentially a consequence of liquid inertia. Finally, a finite-element-based two-dimensional modeling in axisymmetric geometry is found to capture the measurements with reasonable fidelity and the hypothesis considered in the present study corroborates well with a first approximation qualitative scaling analysis. Overall, together with a new experimental condition, the present investigation discloses a distinct nature of Marangoni stress-induced flow in a drying droplet and its role in influencing the associated colloidal deposits, which was not explored previously. The insights gained from this study are useful to advance technical applications such as spray cooling, inkjet printing, bioassays, etc.

Suppressing the Ring Stain Effect with Superhydrophilic/Superhydrophobic Patterned Surfaces

The ring stain phenomenon is a critical hindrance to the distribution of the solute during drying for biochemical assays and materials deposition. Herein, we developed a substrate, characterized with hydrophilic spots surrounded by hydrophobic areas, to suppress the ring stain effect, and fabricated four kinds of patterned surfaces to investigate the relationship between the surface free energy and ring-suppressing performance. We found that during the evaporation process, a drop was constrained on the hydrophilic spot with a pinned contact line, and the ring stain effect was suppressed significantly. The suppressing performance of the ring stain effect increases with surface free energy differences between the hydrophilic and hydrophobic regions.

Suppression of coffee-ring effect via periodic oscillation of substrate for ultra-sensitive enrichment towards surface-enhanced Raman scattering

Surface-enhanced Raman scattering (SERS) has attracted extensive interest due to excellent molecule recognition and sensitive concentration detection. Nevertheless, the coffee ring effect (CR) during the analyte evaporation always causes an uneven distribution of the assembled hot-spots, and hence the unreliable SERS signal is produced. In this study, for the first time, we present a suppressed coffee ring (SCR) system via a combination of a magnetically functionalized membrane and reciprocating magnetic field to dynamically suppress the CR for highly reliable and ultra-sensitive SERS detection. The enrichment mechanism of the nanoparticles and the analyte molecules within the sessile droplet based on the proposed system was studied. We experimentally observed that the driving frequency could well affect the final pattern, and typically a higher driving frequency facilitated a smaller coverage area with better enrichment performance. With the use of R6G molecule and (100 nm) gold nanoparticles, we examined the uniformity and SERS of the assembled 'hot-spots' in the SCR system. The results indicate that the uniformity can be greatly improved via SCR in comparison of ring stain, with the RSD of a Raman signal as low as 7.1% even at a low concentration of 10^-12 mol L^-1. Such system also enables the further enhancement in the SERS signal, with the detection limit down to 10^-16 mol L^-1, the enhancement factor magnitude up to 10¹³, and the linear relationship between the SERS intensity and the analyte concentrations within the range of 10^-6-10^-12 and 10^-12-10^-16 mol L^-1, respectively. The applicability of the SCR-based SERS detection for diverse analytes was also proved with a similar but further enhanced signal of MB and 4-ATP. We believe that the excellent SCR-based SERS performance via the proposed system has great potentials for ultra-sensitive detection and/or precise quantitative analysis in various research fields and applications.

Inverse cascade of the vortical structures near the contact line of evaporating sessile droplets

Microscopic imaging as well as the particle image velocimetry (PIV) are carried out to evaluate the concentration, velocity and vorticity fields near the contact line of the nano-particles-laden evaporating sessile droplets. After the onset of the linear thermocapillary instabilities due to the Marangoni perturbations, the non-linear state sets in and the micro-scale jet-like vortex structures are ejected from the contact line towards the center of the droplet. Afterwards, the jet-like vortical structures expand in the spanwise directions and start to interact with the neighbouring structures. Two types of the inverse cascade mechanisms are found to occur. In the first kind, the vortices of the similar length scale merge and continuously produce larger vortices and corresponding wavelength growth. The second inverse cascade mechanism takes place due to the entrainment of the smaller vortices into the larger structures. Both inverse cascade processes are identified as the continuous feeding of the kinetic energy from the smaller scales to the larger scales. For individual micro-jets the velocity field characterizes the jet-like vortex structures ejected from the contact line towards the droplet center opposing the bulk flow from the center towards the contact line. In addition, the vorticity field overlaid by the velocity streamlines identify the sense of rotation of the low pressure zones on either side of the micro-jet as well as the high pressure stagnation point at the tip.

Photoluminescence of Drying Droplets with Silicon Nanoparticles

This study is dedicated to the formation of structures during drying of droplets of sols of silicon nanoparticles (SiNPs) in dimethylsulfoxide (DMSO) with a diameter of 1-5 mm on the horizontal glass and mica surfaces. Drying of such droplets with pinning (sticking) of the droplet contact line causes gradual gathering of the SiNPs on its edge with the formation of a thin ring. It has been found that the integral photoluminescence intensity I_PL greatly varies during the drying process. At the initial stage, I_PL monotonically decreases by several orders of magnitude and then abruptly increases several times at the final stage of ring formation. It has been shown that the rate of I_PL decrease is maximal at a very early stage and depends both on the aggregative state (solid film SiNPs/sols of the SiNPs) and volume of the SiNPs sols. It is minimal for the solid film SiNPs and gradually increases as the volume of SiNPs sol in DMSO decreases (optical cell → big droplet → small droplet). The obtained experimental dependencies between the luminescence decrease rate and aggregative state and volumes of the SiNPs sol in DMSO are attributed to the combination of three mechanisms of luminescence quenching: photobleaching, quenching with atmospheric oxygen, and Förster resonance energy transfer quenching. The appearing of the luminescence leap at the final stage of ring formation is associated with the emergence of cracks in the ring.