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Abdul F, Iizuka A, Ho HJ, Adachi K, Shibata E. Potential of major by-products from non-ferrous metal industries for CO 2 emission reduction by mineral carbonation: a review. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2023:10.1007/s11356-023-27898-y. [PMID: 37308624 DOI: 10.1007/s11356-023-27898-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/26/2022] [Accepted: 05/21/2023] [Indexed: 06/14/2023]
Abstract
By-products from the non-ferrous industry are an environmental problem; however, their economic value is high if utilized elsewhere. For example, by-products that contain alkaline compounds can potentially sequestrate CO2 through the mineral carbonation process. This review discusses the potential of these by-products for CO2 reduction through mineral carbonation. The main by-products that are discussed are red mud from the alumina/aluminum industry and metallurgical slag from the copper, zinc, lead, and ferronickel industries. This review summarizes the CO2 equivalent emissions generated by non-ferrous industries and various data about by-products from non-ferrous industries, such as their production quantities, mineralogy, and chemical composition. In terms of production quantities, by-products of non-ferrous industries are often more abundant than the main products (metals). In terms of mineralogy, by-products from the non-ferrous industry are silicate minerals. Nevertheless, non-ferrous industrial by-products have a relatively high content of alkaline compounds, which makes them potential feedstock for mineral carbonation. Theoretically, considering their maximum sequestration capacities (based on their oxide compositions and estimated masses), these by-products could be used in mineral carbonation to reduce CO2 emissions. In addition, this review attempts to identify the difficulties encountered during the use of by-products from non-ferrous industries for mineral carbonation. This review estimated that the total CO2 emissions from the non-ferrous industries could be reduced by up to 9-25%. This study will serve as an important reference, guiding future studies related to the mineral carbonation of by-products from non-ferrous industries.
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Affiliation(s)
- Fakhreza Abdul
- Department of Environmental Studies for Advanced Society, Graduate School of Environmental Studies, Tohoku University, 468-1, Aoba, Aramaki, Aoba-Ku, Sendai, Miyagi, 980-0845, Japan.
- Department of Materials and Metallurgical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Arief Rahman Hakim Street, Surabaya, 60111, Indonesia.
| | - Atsushi Iizuka
- Center for Mineral Processing and Metallurgy, Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, 2-1-1 Katahira, Aoba-Ku, Sendai, Miyagi, 980-8577, Japan
| | - Hsing-Jung Ho
- Center for Mineral Processing and Metallurgy, Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, 2-1-1 Katahira, Aoba-Ku, Sendai, Miyagi, 980-8577, Japan
| | - Ken Adachi
- Center for Mineral Processing and Metallurgy, Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, 2-1-1 Katahira, Aoba-Ku, Sendai, Miyagi, 980-8577, Japan
| | - Etsuro Shibata
- Center for Mineral Processing and Metallurgy, Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, 2-1-1 Katahira, Aoba-Ku, Sendai, Miyagi, 980-8577, Japan
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Li L, Liu Q, Huang T, Peng W. Mineralization and utilization of CO2 in construction and demolition wastes recycling for building materials: A systematic review of recycled concrete aggregate and recycled hardened cement powder. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.121512] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/01/2022]
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Chen Z, Cang Z, Yang F, Zhang J, Zhang L. Carbonation of steelmaking slag presents an opportunity for carbon neutral: A review. J CO2 UTIL 2021. [DOI: 10.1016/j.jcou.2021.101738] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Huang T, Cao ZX, Fan XC, Jin JX, Yang CH, Liu LF, Zhang SW. Microwave irradiation coupled with zero-valent iron that enhances the composite geopolymerization of chromite ore processing residue and its mechanisms. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2021; 28:34824-34837. [PMID: 33661495 DOI: 10.1007/s11356-021-13072-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/11/2020] [Accepted: 02/17/2021] [Indexed: 06/12/2023]
Abstract
In this work, microwave (MW) irradiation was employed to enhance the zero-valent iron (ZVI)-dominated de-contamination of chromite ore processing residue (COPR). A coupling system and the traditional two-step procedure were both conducted to evaluate the effects of MW irradiation on the reduction and the incorporation of COPR into the composite materials-based geopolymers. The factors including the ratios of liquid to solid, the mass ratios of ZVI to COPR, and the acid dosage had some obvious influence on the reduction of COPR in the MW system. The compressive strengths of 31.54 and 41.56 MPa were determined from the two-step procedure and the coupling system at the COPR dosage of 10% (mass ratio), respectively. The employment of MW irradiation not only strengthened the formation of the geopolymer matrices but also improved the chemical stabilization of Cr species in the solidified blocks. The coupled process was more conducive to incorporating the treated COPR into the geopolymer-based crystalline microstructures compared with the subsequent usage of ZVI reduction and MW irradiation.
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Affiliation(s)
- Tao Huang
- School of Materials Engineering, Changshu Institute of Technology, Changshu, 215500, China.
- Suzhou Key Laboratory of Functional Ceramic Materials, Changshu Institute of Technology, Changshu, 215500, China.
- School of Chemical Engineering & Technology, China University of Mining and Technology, Xuzhou, 221116, Jiangsu, China.
| | - Zhen-Xing Cao
- School of Materials Engineering, Changshu Institute of Technology, Changshu, 215500, China
- Suzhou Key Laboratory of Functional Ceramic Materials, Changshu Institute of Technology, Changshu, 215500, China
| | - Xin-Chuan Fan
- School of Materials Engineering, Changshu Institute of Technology, Changshu, 215500, China
- School of Chemical Engineering & Technology, China University of Mining and Technology, Xuzhou, 221116, Jiangsu, China
| | - Jun-Xun Jin
- School of Materials Engineering, Changshu Institute of Technology, Changshu, 215500, China.
- The East China Science and Technology Research Institute of Changshu Co., Ltd, Suzhou, 215500, China.
- School of Environmental Science & Engineering, Zhejiang Gongshang University, Hangzhou, 310012, China.
| | - Chun-Hai Yang
- School of Materials Engineering, Changshu Institute of Technology, Changshu, 215500, China.
- Suzhou Key Laboratory of Functional Ceramic Materials, Changshu Institute of Technology, Changshu, 215500, China.
| | - Long-Fei Liu
- School of Materials Engineering, Changshu Institute of Technology, Changshu, 215500, China
- Suzhou Key Laboratory of Functional Ceramic Materials, Changshu Institute of Technology, Changshu, 215500, China
| | - Shu-Wen Zhang
- Nuclear Resources Engineering College, University of South China, Hengyang, 421001, China
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Tong Z, Sun J, Wang J, Tan Z, Liu S. Iron reduction and diopside-based glass ceramic preparation based on mineral carbonation of steel slag. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2021; 28:796-804. [PMID: 32820448 DOI: 10.1007/s11356-020-10358-2] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/18/2020] [Accepted: 08/03/2020] [Indexed: 06/11/2023]
Abstract
In this article, a new process for treating steel slag and CO2 simultaneously and preparing calcium carbonate, metallic iron, and glass ceramics without wastewater or gas production is proposed. The reduction of iron and preparation of diopside glass ceramics are studied in this paper, and the results show that the carbon thermal reduction product of the original slag does not reach its melting point, and the slag and iron are well separated in the samples containing the leached steel slag and added silica. Part of the parent glass is converted into a glass ceramic after heat treatment, and the crystalline phases of samples are melilite, diopside, and partial melilite, and diopside and anorthite, respectively. The crystallization activation energy of the best sample in this article is E = 660.664 kJ/mol. The Avrami indices calculated at different heating rates are all less than 3, which indicates that the crystallization mode of the glass involves surface crystallization. This finding is consistent with the results for the prepared glass ceramics.
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Affiliation(s)
- ZhiBo Tong
- The Key Laboratory of Extraordinary Bond Engineering and Advanced Materials Technology, Yangtze Normal University, Chongqing, 408100, China
| | - Jingting Sun
- The Key Laboratory of Extraordinary Bond Engineering and Advanced Materials Technology, Yangtze Normal University, Chongqing, 408100, China
| | - Jiang Wang
- The Key Laboratory of Extraordinary Bond Engineering and Advanced Materials Technology, Yangtze Normal University, Chongqing, 408100, China
| | - ZhaoJun Tan
- The Key Laboratory of Extraordinary Bond Engineering and Advanced Materials Technology, Yangtze Normal University, Chongqing, 408100, China
| | - Songli Liu
- The Key Laboratory of Extraordinary Bond Engineering and Advanced Materials Technology, Yangtze Normal University, Chongqing, 408100, China.
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