Complex study of air pollution in electroplating workshop

Exploring microgel adsorption: synthesis, classification, and pollutant removal dynamics

Microgels have gained significant importance for the removal of pollutants owing to their stimulus-responsive behavior, high stability, and reusable capacity. However, despite these advantages, several hurdles need to be overcome to fully maximize their potential as effective adsorbents for eradicating various contaminants from the environment, such as metallic cations, organic compounds, anions, harmful gases, and dyes. Therefore, a critical review on the adsorption of pollutants by microgels is needed. In this regard, this review presents the latest developments in the adsorptive properties of microgels. The synthetic methods, architectural structures, and stimulus-responsive behavior of microgels are explained in detail. In addition, this review explores various factors that directly influence the adsorption of pollutants by microgels, such as pH, feed composition, content of pollutants, content of comonomers, agitation time, temperature, microgel dose, nature of both adsorbates (pollutants) and adsorbents (microgels), nature of the medium, and ionic strength. Various adsorption isotherms are also explored together with the kinetic aspects of the adsorption process to provide a comprehensive understanding.

Trapping of heavy metal ions from electroplating wastewater with phosphorylated double-shelled hollow spheres

The mesoporous multi-shelled hollow structures are promising for trapping of non-degradable heavy metal ions in wastewater but difficult to synthesize. We successfully demonstrated a simple strategy for the construction of mesopore windows on double-shelled α-Fe2O3 hollow spheres. A step-by-step proof of concept synthesis mechanism has been revealed by using mainly electron microscopy and thermogravimetric analysis. We proved that mesopore windows are indispensable to realize the complete surface coverage of phosphonate ligands on α-Fe2O3 double-shelled hollow spheres. The phosphonic groups inherently coordinated with Ni(II) and Cu(II) ions and formed complexes of high stability. Importantly, owing to the structural merits, the phosphorylated double-shelled hollow spheres selectively removes Ni(II) and Cu(II) at wider sample pH range with a high capacity of 380 mg g-1 and 410 mg g-1, respectively. In addition, no significant decrease in the removal efficiency was observed under high salt matrix. For electroplating industry wastewater, the novel structure performs simultaneous Ni(II) and Cu(II) removal, thus producing effluent of stable quality that meets local discharge regulations.

Analysis of soil pollution characteristics and influencing factors based on ten electroplating enterprises

The electroplating industry encompasses various processes and plating types that contribute to environmental pollution, which has led to growing public concern. To investigate related soil pollution in China, the study selected 10 sites with diverse industrial characteristics distributed across China and collected 1052 soil samples to determine the presence of industrial priority pollutants (PP) based on production process and pollutant toxicity. The factors influencing site pollution as well as proposed pollution prevention and control approaches were then evaluated. The results indicate the presence of significant pollution in the electroplating industry, with ten constituents surpassing the risk screening values (RSV). The identified PP consist of Cr(VI), zinc (Zn), nickel (Ni), total chromium (Cr), and petroleum hydrocarbons (C10-C40). PP contamination was primarily observed in production areas, liquid storage facilities, and solid zones. The vertical distribution of metal pollutants decreased with soil depth, whereas the reverse was true for petroleum hydrocarbons (C10-C40). Increase in site production time was strongly correlated with soil pollution, but strengthening anti-seepage measures in key areas can effectively reduce the soil exceedance standard ratio. This study serves as a foundation for conceptualizing site repair technology in the electroplating industry and offers a reference and methodology for pollution and source control in this and related sectors.

Long-term and high-bioavailable potentially toxic elements (PTEs) strongly influence the microbiota in electroplating sites

Multiple potentially toxic elements (PTEs) wastes are produced in the process of electroplating, which pollute the surrounding soils. However, the priority pollutants and critical risk factors in electroplating sites are still unclear. Hence, a typical demolished electroplating site (operation for 31 years) in the Yangtze River Delta was investigated. Results showed that the soil was severely polluted by Cr(VI) (1711.3 mg kg^-1), Ni (6754.0 mg kg^-1) and Pb (2784.4 mg kg^-1). The spatial distribution of soil PTEs performed by ArcGIS illustrated that the soil pollution varied with plating workshops. Hard Cr electroplating workshops (HCE), decorative Cr electroplating workshops (DCE) and sludge storage station (SS) were the hot spots in the site. Besides, the toxicity characteristic leaching procedure (TCLP) - extractable Cr and Ni contents in different workshops were significantly related (P < 0.05) to their bioavailable fractions (exchangeable fraction (F1) + bound to carbonate fraction (F2)), which pose potential risk to humans. Although the soil total Pb concentration was high, its mobility was very low (<0.007%). Moreover, the soil microbial community dynamics under the stress of long term and high contents of PTEs were further revealed. The soil microbiota was significantly disturbed by long term and high concentration of PTEs. A bit of bacteria (Caulobacter) and fungi (Cladosporium and Monocillium) showed tolerance potential to multiple metals. Furthermore, the canonical correspondence analysis (CCA) showed that the bioavailable fractions (F1 + F2) of Cr and Ni were the most critical environmental variables affecting microbiota. Therefore, remediation strategies are required urgently to reduce the bioavailability of soil Cr and Ni. The results of this study provide an overview of the pollution distribution and microbial dynamics of a typical plating site, laying a foundation for ecological remediation of electroplating sites in Yangtze River Delta of China.

Chromium Distribution, Leachability and Speciation in a Chrome Plating Site

Hexavalent chromium (Cr(VI)) waste produced by chrome plating activities pollutes the surrounding environment and harms human health. However, information about the chromium (Cr) pollution characteristics of actual electroplating sites is still lacking. In this study, the concentration, leachability and speciation of Cr in soils from a typical chrome plating site were analyzed. Our results showed that this site was severely contaminated by Cr (7.2 to 7735.2 mg/kg) and Cr(VI) reached the mean concentration of 138.7 mg/kg. The spatial distribution of Cr(VI) was related to the plating processes. Chrome plating and sewage treatment areas could be considered as the hot spots of contaminated sites. The vertical distribution of Cr(VI) was mainly affected by soil properties, where the loam layer retained and reduced a large amount of Cr(VI) due to its high content of iron minerals and finer particle fractions. Additionally, the chemical extraction results showed that Cr was mainly in non-residual fractions and the existence of Cr(VI) led to a high leaching toxicity based on the toxicity characteristic leaching procedure (TCLP) results. Moreover, X-ray photoelectron spectroscopy (XPS) results revealed the speciation of Cr in the long-term contaminated soils. A large amount of Cr(VI) was reduced into Cr(III) and mainly existed as Cr(OH)3 and Cr2O3. Furthermore, Cr(VI) tended to precipitate as CaCrO4 and persisted in soils. Therefore, it is necessary to find appropriate strategies to remediate these contaminated soils. Overall, these findings strengthen our understanding of Cr(VI) behaviors and lay a foundation for the future pollution investigation, ecological remediation and risk assessment of sites contaminated by electroplating.

Evaluation of airborne total suspended particulates and heavy metals in anodizing and electroplating surface treatment process

This study is to evaluate exposure to harmful substances, such as particulate and heavy metals, by considering various factors, in anodizing and electroplating surface treatment process. Exposure evaluation studies on seven heavy metals (Cr, Zn, Ni, Pb, Cd, Al, and Ba) and total suspended particulates (TSP) were conducted. Heavy metals were analyzed using inductively coupled plasma mass spectrometry (ICP-MS). This study also checked the ventilation volume of the hood with a thermal anemometer. Measurement was conducted for 8 h and 8 days. The sample number, N, of the heavy metals and TSP was 107. Geometric mean (GM) of TSP during Cr plating process was 6.15(GSD, 3.35) mg/m3. GM of Cr during Cr plating was 1.86(GSD, 6.65) mg/m3. GM of TSP and heavy metals differences were statistically significant for each process and date variation. Average ventilation volume for all hoods ranged from 1.20 to 4.98 m3/s. In the hood 30 cm from bath, ventilation was 0.1 times lower. Increasing ventilation volume of the hood was the most influential factor, followed by machine operation time and workload. The high concentration was due to low ventilation suction flow. We can improve health to reduce exposure by resolving the fundamental cause of risk occurrence.

Aquatic toxicity of particulate matter emitted by five electroplating processes in two marine microalgae species

Electroplating is a widely used group of industrial processes that make a metal coating on a solid substrate. Our previous research studied the concentrations, characteristics, and chemical composition of nano- and microparticles emitted during different electroplating processes. The objective of this study was to evaluate the environmental toxicity of particulate matter obtained from five different electrochemical processes. We collected airborne particle samples formed during aluminum cleaning, aluminum etching, chemical degreasing, nonferrous metals etching, and nickel plating. The toxicity of the particles was evaluated by the standard microalgae growth rate inhibition test. Additionally, we evaluated membrane potential and cell size changes in the microalgae H. akashiwo and P. purpureum exposed to the obtained suspensions of electroplating particles. The findings of this research demonstrate that the aquatic toxicity of electroplating emissions significantly varies between different industrial processes and mostly depends on particle chemical composition and solubility rather than the number of insoluble particles. The sample from an aluminum cleaning workshop was significantly more toxic for both microalgae species compared to the other samples and demonstrated dose and time-dependent toxicity. The samples obtained during chemical degreasing and nonferrous metals etching processes induced depolarization of microalgal cell membranes, demonstrated the potential of chronic toxicity, and stimulated the growth rate of microalgae after 72 h of exposure. Moreover, the sample from a nonferrous metals etching workshop revealed hormetic dose-response toxicity in H. akashiwo, which can lead to harmful algal blooms in the environment.