Improving the abrasion resistance of Ti6Al4V alloy by modifying its surface with a diazonium salt and attaching of polyurethane

Improving the Wear-Resistance of BT22 Titanium Alloy by Forming Nano-Cellular Topography via Laser-Thermochemical Processing

This paper studies the microstructure, phase composition and tribological response of BT22 bimodal titanium alloy samples, which were selectively laser-processed before nitriding. Laser power was selected to obtain a maximum temperature just a little above the α↔β transus point. This allows for the formation of a nano-fine cell-type microstructure. The average grain size of the nitrided layer obtained in this study was 300-400 nm, and 30-100 nm for some smaller cells. The width of the "microchannels" between some of them was 2-5 nm. This microstructure was detected on both the intact surface and the wear track. XRD tests proved the prevailing formation of Ti₂N. The thickness of the nitride layer was 15-20 μm between the laser spots, and 50 μm below them, with a maximum surface hardness of 1190 HV_0.01. Microstructure analyses revealed nitrogen diffusion along the grain boundaries. Tribological studies were performed using a PoD tribometer in dry sliding conditions, with a counterpart fabricated from untreated titanium alloy BT22. The comparative wear test indicates the superiority of the laser+nitrided alloy over the one that was only nitrided: the weight loss was 28% lower, with a 16% decrease in the coefficient of friction. The predominant wear mechanism of the nitrided sample was determined to be micro-abrasive wear accompanied by delamination, while that of the laser+nitrided sample was micro-abrasive wear. The cellular microstructure of the nitrided layer obtained after the combined laser-thermochemical processing helps to withstand substrate deformations and provide better wear-resistance.

Microstructural response and wear behaviour of Ti-6Al-4V impregnated with Ni/Al2O3 + TiO2 nanostructured coating using an electric arc

Titanium alloys are known for their excellent corrosion resistance; however, low surface hardness results in poor wear resistance, which limits its potential application. This study employs a novel two-step process to embed a hard Ni coating containing a mixture of nanosized particles (Al₂O₃ and TiO₂) into the surface of the Ti-6Al-4V alloy using an electric arc produced during the inert tungsten gas welding process. The surface of the sample was evaluated using Vickers Microhardness, Scanning electron microscopy, Energy dispersive spectroscopy and pin-on-plate wear testing. Microstructural analysis showed that impregnating the titanium surface with Ni/(Al₂O₃ and TiO₂) nanomaterials resulted in the formation of a hard martensitic structure to a depth of approximately 2 mm below the surface. The changes observed are driven by modification of the surface chemistry and the presence of nickel, causing grain size reduction, solid solution strengthening and dispersion strengthening of the treated layer by the nanoparticles. The hardness of the treated layer increased by more than 180% when 40 nm Al₂O₃ and 30 nm TiO₂ particles were embedded into the surface. Similarly, the wear resistance of the treated surface improved by 100%.

Drug distribution evaluation using FT-IR imaging on the surface of a titanium alloy coated with zinc titanate with potential application in the release of drugs for osteoporosis

The drugs most commonly used in the treatment of osteoporosis are bisphosphonates. This disease results in low mineral density and a weakened bone microstructure. The delivery methods for these drugs have many disadvantages, and new ones are being searched for. In this work, biocompatible zinc titanate coated titanium implants were obtained as potential new carriers for drugs. Such a material will release the drug, and it will have antibacterial properties. Gradual release of the bisphosphonate will have a positive effect on the recovery process and osteointegration. In addition, the drug will be released around the affected bones. The effectiveness of the modification and attachment of the drug was confirmed by SEM, XPS, EDS, FT-IR imaging, and UV-VIS. It was shown that the risedronate could be almost completely released upon contact with body fluids within a week. The drug is evenly distributed over the entire surface of the alloy as confirmed by FT-IR imaging. The results presented in this work will allow for the preparation of endoprostheses that release the drug and have antibacterial properties.

Duplex Aging and Gas Nitriding Process as a Method of Surface Modification of Titanium Alloys for Aircraft Applications

This study discusses the effect of a duplex aging + nitriding process on the wear resistance of an aged double-phase titanium alloy, BT22. Nitriding was applied simultaneously with the heat treatment of the alloy, which is advantageous over the conventional heat and surface treatment methods applied to titanium alloys. According to the results, the thickness of the case depth of the nitrided samples was 40–50 μm. Moreover, nitrogen was uniformly dispersed in the substrate, which was indicated by the hardness tests. The average microhardness of the substrate material was 300 HV0.01, while the hardness of the top layer was 1190 HV0.01, which is an almost four-fold increase. The applied duplex treatment substantially affected the wear performance of the tested alloy. For the untreated alloy, the maximum coefficient of friction was 0.8, while in the surface-modified sample, the maximum fluctuations reached 0.6. The abrasive wear process was dominant in the nitrided samples, while delamination and adhesive wear were observed for the untreated specimens. The nitrided alloy exhibited double the wear resistance of the untreated samples. The proposed treatment does not require additional time or energy consumption, providing a substantial technological advantage over conventional methods. Though the alpha case reduces the mechanical performance of titanium, the nitriding of only the component sections intended to withstand friction will have a positive effect.

Building Tailored Interfaces through Covalent Coupling Reactions at Layers Grafted from Aryldiazonium Salts

Aryldiazonium ions are widely used reagents for surface modification. Attractive aspects of their use include wide substrate compatibility (ranging from plastics to carbons to metals and metal oxides), formation of stable covalent bonding to the substrate, simplicity of modification methods that are compatible with organic and aqueous solvents, and the commercial availability of many aniline precursors with a straightforward conversion to the active reagent. Importantly, the strong bonding of the modifying layer to the surface makes the method ideally suited to further on-surface (postfunctionalization) chemistry. After an initial grafting from a suitable aryldiazonium ion to give an anchor layer, a target species can be coupled to the layer, hugely expanding the range of species that can be immobilized. This strategy has been widely employed to prepare materials for numerous applications including chemical sensors, biosensors, catalysis, optoelectronics, composite materials, and energy conversion and storage. In this Review our goal is first to summarize how a target species with a particular functional group may be covalently coupled to an appropriate anchor layer. We then review applications of the resulting materials.