Versatile carbon-loaded shellac ink for disposable printed electronics

Shellac-based materials: Structures, properties, and applications

Shellac stands out among natural polymers as the sole animal-derived resin, boasting a complex polyester composition comprising polyhydroxy long-chain fatty acids and sesquiterpene acids. Its unique attributes include biocompatibility, non-toxicity, distinctive amphiphilicity, superb film-forming and adhesive properties, excellent dielectric properties, rapid drying, and solubility in alkaline solutions while resisting acidic ones. These exceptional qualities have propelled shellac beyond its traditional role as a varnish and decorative material, positioning it as a viable option for diverse applications such as food packaging, pharmaceutical formulations, electronic devices, fiber dyeing, and wood restoration. Furthermore, shellac serves as a crucial carbon source for graphene materials. This review comprehensively explores shellac's contributions to prolonging food shelf life, enhancing the carbon sourcing of graphene materials, facilitating the delivery of active substances, boosting the performance of organic field-effect transistors, enabling environmentally friendly textile dyeing, and providing protective coatings for wood. Additionally, it delves into the current limitations and future directions of shellac's applications. By disseminating this knowledge, we aim to deepen researchers' comprehension of shellac and inspire further exploration, thereby fostering sustainable advancements across various industries.

Organic electrochemical transistors printed from degradable materials as disposable biochemical sensors

Transient electronics hold promise in reducing electronic waste, especially in applications that require only a limited lifetime. While various degradable electronic and physical sensing devices have been proposed, there is growing interest in the development of degradable biochemical sensors. In this work, we present the development of an organic electrochemical transistor (OECT) with degradable electrodes, printed on an eco- and bioresorbable substrate. The influence of the design and materials for the contacts, channel and gate of the transducer, namely poly(3,4-ethylene dioxythiophene):polystyrene sulfonate (PEDOT:PSS) and carbon, is systematically evaluated for the development of OECT-based transient biosensors. The sensing capabilities of the electrochemical transistors are demonstrated with ionic solutions as well as for the enzyme-based detection of glucose. The disposable OECTs show comparable performance to their non-degradable counterparts. Their integration with highly conductive degradable and printable zinc tracks is studied for the realization of interconnects. These eco-friendly OECTs may find applications as disposable and sustainable biochemical sensors, and constitute a step towards bioresorbable biosensors.

A Review on Sustainable Inks for Printed Electronics: Materials for Conductive, Dielectric and Piezoelectric Sustainable Inks

In the last decades, the demand for electronics and, therefore, electronic waste, has increased. To reduce this electronic waste and the impact of this sector on the environment, it is necessary to develop biodegradable systems using naturally produced materials with low impact on the environment or systems that can degrade in a certain period. One way to manufacture these types of systems is by using printed electronics because the inks and the substrates used are sustainable. Printed electronics involve different methods of deposition, such as screen printing or inkjet printing. Depending on the method of deposition selected, the developed inks should have different properties, such as viscosity or solid content. To produce sustainable inks, it is necessary to ensure that most of the materials used in the formulation are biobased, biodegradable, or not considered critical raw materials. In this review, different inks for inkjet printing or screen printing that are considered sustainable, and the materials that can be used to formulate them, are collected. Printed electronics need inks with different functionalities, which can be mainly classified into three groups: conductive, dielectric, or piezoelectric inks. Materials need to be selected depending on the ink's final purpose. For example, functional materials such as carbon or biobased silver should be used to secure the conductivity of an ink, a material with dielectric properties could be used to develop a dielectric ink, or materials that present piezoelectric properties could be mixed with different binders to develop a piezoelectric ink. A good combination of all the components selected must be achieved to ensure the proper features of each ink.

3D printed electronics with nanomaterials

A large variety of printing, deposition and writing techniques have been incorporated to fabricate electronic devices in the last decades. This approach, printed electronics, has gained great interest in research and practical applications and is successfully fuelling the growth in materials science and technology. On the other hand, a new player is emerging, additive manufacturing, called 3D printing, introducing a new capability to create geometrically complex constructs with low cost and minimal material waste. Having such tremendous technology in our hands, it was just a matter of time to combine advances of printed electronics technology for the fabrication of unique 3D structural electronics. Nanomaterial patterning with additive manufacturing techniques can enable harnessing their nanoscale properties and the fabrication of active structures with unique electrical, mechanical, optical, thermal, magnetic and biological properties. In this paper, we will briefly review the properties of selected nanomaterials suitable for electronic applications and look closer at the current achievements in the synergistic integration of nanomaterials with additive manufacturing technologies to fabricate 3D printed structural electronics. The focus is fixed strictly on techniques allowing as much as possible fabrication of spatial 3D objects, or at least conformal ones on 3D printed substrates, while only selected techniques are adaptable for 3D printing of electronics. Advances in the fabrication of conductive paths and circuits, passive components, antennas, active and photonic components, energy devices, microelectromechanical systems and sensors are presented. Finally, perspectives for development with new nanomaterials, multimaterial and hybrid techniques, bioelectronics, integration with discrete components and 4D-printing are briefly discussed.

Recent Progress of Biomaterials-Based Epidermal Electronics for Healthcare Monitoring and Human-Machine Interaction

Epidermal electronics offer an important platform for various on-skin applications including electrophysiological signals monitoring and human-machine interactions (HMI), due to their unique advantages of intrinsic softness and conformal interfaces with skin. The widely used nondegradable synthetic materials may produce massive electronic waste to the ecosystem and bring safety issues to human skin. However, biomaterials extracted from nature are promising to act as a substitute material for the construction of epidermal electronics, owing to their diverse characteristics of biocompatibility, biodegradability, sustainability, low cost and natural abundance. Therefore, the development of natural biomaterials holds great prospects for advancement of high-performance sustainable epidermal electronics. Here, we review the recent development on different types of biomaterials including proteins and polysaccharides for multifunctional epidermal electronics. Subsequently, the applications of biomaterials-based epidermal electronics in electrophysiological monitoring and HMI are discussed, respectively. Finally, the development situation and future prospects of biomaterials-based epidermal electronics are summarized. We expect that this review can provide some inspirations for the development of future, sustainable, biomaterials-based epidermal electronics.

Sustainability perspectives for future continuity of mushroom production: The bright and dark sides

Mushrooms are now well-known as healthy food ingredients that contain dietary fiber, vitamin D and compounds with numerous health benefits. Its procurement was initially based on the collection of naturally occurring wild mushrooms in the field, which depended on the region. Modern established cultivation techniques have contributed to environmental sustainability through the recycling of forestry and agricultural by-products and have successfully developed into a global industry. Such development of global mushroom production is the “bright” side as circular agriculture. However, the potential environmental and economic benefits in the sustainability of mushroom production have not yet been widely recognized, and its global production trend has stagnated in recent years. Therefore, dissemination activities through international mutual cooperation centered on education including ecology, cultivation science, and nutrition science of mushrooms are indispensable for the development of mushroom production in the future. On the other hand, we also need to urgently identify and address the challenges associated with negative sustainability impacts, or “dark” side, of mushroom production. The adverse effects of spores derived from cultivated mushrooms on the surrounding environment and disposal methods such as used heat-resistant bags and spent mushroom substrates are often neglected. Clarifying such the positive and negative aspects of sustainability in mushroom production and presenting their future prospects should contribute to improving international perceived value and the continuity of mushroom production.

Water activated disposable paper battery

We developed a disposable paper battery aiming to reduce the environmental impact of single-use electronics for applications such as point of care diagnosis, smart packaging and environmental sensing. The battery uses Zinc as a biodegradable metal anode, graphite as a nontoxic cathode material and paper as a biodegradable substrate. To facilitate additive manufacturing, we developed electrodes and current collector inks that can be stencil printed on paper to create water-activated batteries of arbitrary shape and size. The battery remains inactive until water is provided and absorbed by the paper substrate, taking advantage of its natural wicking behavior. Once activated, a single cell provides an open circuit potential of 1.2 V and a peak power density of 150 µW/cm² at 0.5 mA. As a proof of concept, we fabricated a two cell battery and used it to power an alarm clock and its liquid crystal display.

Shellac as a multifunctional biopolymer: A review on properties, applications and future potential

Shellac is a physically refined form of lac resin, a natural biopolymer of animal origin obtained from tiny insects feeding on the sap of specific host trees. Shellac, in its basic form, is a polyester macromolecule composed of inter and intra esters of polyhydroxy aliphatic and sesquiterpene acids. It has been used in several industries for ages due to its exceptional properties such as film-forming, adhering, bonding, thermoplasticity, water-resistance and easy solubility in spirit and aqueous alkali solvents. From the beginning of the 21^st century, due to increasing demand for natural products, a paradigm shift in the scope and applications of shellac has been witnessed, especially in green electronics, 3D printing, stealth technology, intelligent sensors, food and pharmaceutical industries. Shellac offers enormous potential for greener technologies as a natural and environmentally friendly material. This review provides an insight into the lac in detail, covering various forms of the lac, structure, properties, different applications of shellac and its future potential. This article would benefit the researchers involved in shellac research and others looking for natural and greener alternatives to synthetic polymers in various applications.