Patch antenna sensor for wireless ice and frost detection

Non-destructive erosive wear monitoring of multi-layer coatings using AI-enabled differential split ring resonator based system

Unprotected surfaces where a coating has been removed due to erosive wear can catastrophically fail from corrosion, mechanical impingement, or chemical degradation, leading to major safety hazards, financial losses, and even fatalities. As a preventive measure, industries including aviation, marine and renewable energy are actively seeking solutions for the real-time and autonomous monitoring of coating health. This work presents a real-time, non-destructive inspection system for the erosive wear detection of coatings, by leveraging artificial intelligence enabled microwave differential split ring resonator sensors, integrated to a smart, embedded monitoring circuitry. The differential microwave system detects the erosion of coatings through the variations of resonant characteristics of the split ring resonators, located underneath the coating layer while compensating for the external noises. The system's response and performance are validated through erosive wear tests on single- and multi-layer polymeric coatings up to a thickness of 2.5 mm. The system is capable of distinguishing which layer is being eroded (for multi-layer coatings) and estimating the wear depth and rate through its integration with a recurrent neural network-based predictive analytics model. The synergistic combination of artificial intelligence enabled microwave resonators and a smart monitoring system further demonstrates its practicality for real-world coating erosion applications.

High-Sensitivity Slot-Loaded Microstrip Patch Antenna for Sensing Microliter-Volume Liquid Chemicals with High Relative Permittivity and High Loss Tangent

This paper proposes a microwave sensor based on a high-sensitivity slot-loaded rectangular microstrip patch antenna (MPA) for measuring microliter-volume liquid chemicals with high relative permittivity and high loss tangent. A rectangular single-ring complementary split ring resonator (SR-CSRR) slot with a bottom-edge center split (BCS) was inserted along the upper radiating edge of the patch to enhance the relative permittivity sensitivity of the MPA. The first resonant frequency of the proposed SR-CSRR-BCS slot-loaded MPA showed the highest sensitivity compared to the resonant frequencies of the MPAs with other commonly used slots for varying the relative permittivity of the planar substrate type material under test from 1 to 10 when placed above the patch. After designing the scaled SR-CSRR-BCS slot-loaded MPA with the unloaded first resonant frequency at 2.5 GHz, a hollow acrylic cylindrical liquid container with an inner volume of approximately 18.6 μL was placed at the top-edge center of the SR-CSRR-BCS slot to achieve maximum sensitivity. A quarter-wavelength transformer was applied between the patch and the feed line of the MPA to improve the impedance mismatch that occurs when liquid chemicals with a high loss tangent are placed in the container. Water, methanol, and ethanol were carefully selected for test liquids to cover a broad range of relative permittivity and high loss tangents. The proposed SR-CSRR-BCS slot-loaded MPA was designed and fabricated on a 0.76 mm-thick RF-35 substrate, and a reference RS-loaded MPA was designed and fabricated for comparison. The shift in the first resonant frequency of the input reflection coefficient characteristic was used for the sensitivity comparison, and the container was filled with 15 μL of the liquids at 25 °C. The measured sensitivity (%) of the proposed SR-CSRR-BCS slot-loaded MPA for water was 0.45%, which was higher than other antenna-based microwave sensors in the literature.

Smart low interfacial toughness coatings for on-demand de-icing without melting

Ice accretion causes problems in vital industries and has been addressed over the past decades with either passive or active de-icing systems. This work presents a smart, hybrid (passive and active) de-icing system through the combination of a low interfacial toughness coating, printed circuit board heaters, and an ice-detecting microwave sensor. The coating's interfacial toughness with ice is found to be temperature dependent and can be modulated using the embedded heaters. Accordingly, de-icing is realized without melting the interface. The synergistic combination of the low interfacial toughness coating and periodic heaters results in a greater de-icing power density than a full-coverage heater system. The hybrid de-icing system also shows durability towards repeated icing/de-icing, mechanical abrasion, outdoor exposure, and chemical contamination. A non-contact planar microwave resonator sensor is additionally designed and implemented to precisely detect the presence or absence of water or ice on the surface while operating beneath the coating, further enhancing the system's energy efficiency. Scalability of the smart coating is demonstrated using large (up to 1 m) iced interfaces. Overall, the smart hybrid system designed here offers a paradigm shift in de-icing that can efficiently render a surface ice-free without the need for energetically expensive interface melting.