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Corsetti S, Notaros M, Sneh T, Stafford A, Page ZA, Notaros J. Silicon-photonics-enabled chip-based 3D printer. LIGHT, SCIENCE & APPLICATIONS 2024; 13:132. [PMID: 38839804 PMCID: PMC11153580 DOI: 10.1038/s41377-024-01478-2] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/17/2023] [Revised: 04/24/2024] [Accepted: 05/10/2024] [Indexed: 06/07/2024]
Abstract
Imagine if it were possible to create 3D objects in the palm of your hand within seconds using only a single photonic chip. Although 3D printing has revolutionized the way we create in nearly every aspect of modern society, current 3D printers rely on large and complex mechanical systems to enable layer-by-layer addition of material. This limits print speed, resolution, portability, form factor, and material complexity. Although there have been recent efforts in developing novel photocuring-based 3D printers that utilize light to transform matter from liquid resins to solid objects using advanced methods, they remain reliant on bulky and complex mechanical systems. To address these limitations, we combine the fields of silicon photonics and photochemistry to propose the first chip-based 3D printer. The proposed system consists of only a single millimeter-scale photonic chip without any moving parts that emits reconfigurable visible-light holograms up into a simple stationary resin well to enable non-mechanical 3D printing. Furthermore, we experimentally demonstrate a stereolithography-inspired proof-of-concept version of the chip-based 3D printer using a visible-light beam-steering integrated optical phased array and visible-light-curable resin, showing 3D printing using a chip-based system for the first time. This work demonstrates the first steps towards a highly-compact, portable, and low-cost solution for the next generation of 3D printers.
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Affiliation(s)
- Sabrina Corsetti
- Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
| | - Milica Notaros
- Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
| | - Tal Sneh
- Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
| | - Alex Stafford
- Department of Chemistry, The University of Texas at Austin, Austin, TX, 78712, USA
| | - Zachariah A Page
- Department of Chemistry, The University of Texas at Austin, Austin, TX, 78712, USA
| | - Jelena Notaros
- Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA.
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Gehre C, Qiu W, Klaus Jäger P, Wang X, Marques FC, Nelson BJ, Müller R, Qin XH. Guiding bone cell network formation in 3D via photosensitized two-photon ablation. Acta Biomater 2024; 174:141-152. [PMID: 38061678 DOI: 10.1016/j.actbio.2023.11.042] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/15/2023] [Revised: 11/27/2023] [Accepted: 11/30/2023] [Indexed: 12/18/2023]
Abstract
A long-standing challenge in skeletal tissue engineering is to reconstruct a three-dimensionally (3D) interconnected bone cell network in vitro that mimics the native bone microarchitecture. While conventional hydrogels are extensively used in studying bone cell behavior in vitro, current techniques lack the precision to manipulate the complex pericellular environment found in bone. The goal of this study is to guide single bone cells to form a 3D network in vitro via photosensitized two-photon ablation of microchannels in gelatin methacryloyl (GelMA) hydrogels. A water-soluble two-photon photosensitizer (P2CK) was added to soft GelMA hydrogels to enhance the ablation efficiency. Remarkably, adding 0.5 mM P2CK reduced the energy dosage threshold five-fold compared to untreated controls, enabling more cell-compatible ablation. By employing low-energy ablation (100 J/cm2) with a grid pattern of 1 µm wide and 30 µm deep microchannels, we induced dendritic outgrowth in human mesenchymal stem cells (hMSC). After 7 days, the cells successfully utilized the microchannels and formed a 3D network. Our findings reveal that cellular viability after low-energy ablation was comparable to unablated controls, whereas high-energy ablation (500 J/cm2) resulted in 42 % cell death. Low-energy grid ablation significantly promoted network formation and >40 µm long protrusion outgrowth. While the broad-spectrum matrix metalloproteinase inhibitor (GM6001) reduced cell spreading by inhibiting matrix degradation, cells invaded the microchannel grid with long protrusions. Collectively, these results emphasize the potential of photosensitized two-photon hydrogel ablation as a high-precision tool for laser-guided biofabrication of 3D cellular networks in vitro. STATEMENT OF SIGNIFICANCE: The inaccessible nature of osteocyte networks in bones renders fundamental research on skeletal biology a major challenge. This limit is partly due to the lack of high-resolution tools that can manipulate the pericellular environment in 3D cultures in vitro. To create bone-like cellular networks, we employ a two-photon laser in combination with a two-photon sensitizer to erode microchannels with low laser dosages into GelMA hydrogels. By providing a grid of microchannels, the cells self-organized into a 3D interconnected network within days. Laser-guided formation of 3D networks from single cells at micron-scale resolution is demonstrated for the first time. In future, we envisage in vitro generation of bone cell networks with user-dictated morphologies for both fundamental and translational bone research.
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Affiliation(s)
| | - Wanwan Qiu
- Institute for Biomechanics, ETH Zurich, Zürich, Switzerland
| | | | - Xiaopu Wang
- Institute of Robotics and Intelligent Systems, Zürich, Switzerland
| | | | - Bradley J Nelson
- Institute of Robotics and Intelligent Systems, Zürich, Switzerland
| | - Ralph Müller
- Institute for Biomechanics, ETH Zurich, Zürich, Switzerland
| | - Xiao-Hua Qin
- Institute for Biomechanics, ETH Zurich, Zürich, Switzerland.
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Falandt M, Bernal PN, Dudaryeva O, Florczak S, Gröfibacher G, Schweiger M, Longoni A, Greant C, Assunção M, Nijssen O, van Vlierberghe S, Malda J, Vermonden T, Levato R. Spatial-Selective Volumetric 4D Printing and Single-Photon Grafting of Biomolecules within Centimeter-Scale Hydrogels via Tomographic Manufacturing. ADVANCED MATERIALS TECHNOLOGIES 2023; 8:admt.202300026. [PMID: 37811162 PMCID: PMC7615165 DOI: 10.1002/admt.202300026] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/05/2023] [Indexed: 10/10/2023]
Abstract
Conventional additive manufacturing and biofabrication techniques are unable to edit the chemicophysical properties of the printed object postprinting. Herein, a new approach is presented, leveraging light-based volumetric printing as a tool to spatially pattern any biomolecule of interest in custom-designed geometries even across large, centimeter-scale hydrogels. As biomaterial platform, a gelatin norbornene resin is developed with tunable mechanical properties suitable for tissue engineering applications. The resin can be volumetrically printed within seconds at high resolution (23.68 ± 10.75 μm). Thiol-ene click chemistry allows on-demand photografting of thiolated compounds postprinting, from small to large (bio)molecules (e.g., fluorescent dyes or growth factors). These molecules are covalently attached into printed structures using volumetric light projections, forming 3D geometries with high spatiotemporal control and ≈50 μm resolution. As a proof of concept, vascular endothelial growth factor is locally photografted into a bioprinted construct and demonstrated region-dependent enhanced adhesion and network formation of endothelial cells. This technology paves the way toward the precise spatiotemporal biofunctionalization and modification of the chemical composition of (bio)printed constructs to better guide cell behavior, build bioactive cue gradients. Moreover, it opens future possibilities for 4D printing to mimic the dynamic changes in morphogen presentation natively experienced in biological tissues.
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Affiliation(s)
- Marc Falandt
- Department of Clinical Sciences Faculty of Veterinary Medicine Utrecht University Utrecht 3584CT, The Netherlands
| | - Paulina Nuñez Bernal
- Department of Orthopedics University Medical Center Utrecht Utrecht University Utrecht 3584CX, The Netherlands
| | - Oksana Dudaryeva
- Department of Orthopedics University Medical Center Utrecht Utrecht University Utrecht 3584CX, The Netherlands
| | - Sammy Florczak
- Department of Orthopedics University Medical Center Utrecht Utrecht University Utrecht 3584CX, The Netherlands
| | - Gabriel Gröfibacher
- Department of Orthopedics University Medical Center Utrecht Utrecht University Utrecht 3584CX, The Netherlands
| | - Matthias Schweiger
- Department of Clinical Sciences Faculty of Veterinary Medicine Utrecht University Utrecht 3584CT, The Netherlands
| | - Alessia Longoni
- Department of Orthopedics University Medical Center Utrecht Utrecht University Utrecht 3584CX, The Netherlands
| | - Coralie Greant
- Polymer Chemistry & Biomaterials Group Centre of Macromolecular Chemistry Department of Organic & Macromolecular Chemistry Faculty of Sciences Ghent University Ghent 9000, Belgium; BIO INX BV Technologiepark-Zwijnaarde 66, Ghent 9052, Belgium
| | - Marisa Assunção
- Department of Orthopedics University Medical Center Utrecht Utrecht University Utrecht 3584CX, The Netherlands
| | - Olaf Nijssen
- Department of Clinical Sciences Faculty of Veterinary Medicine Utrecht University Utrecht 3584CT, The Netherlands
| | - Sandra van Vlierberghe
- Polymer Chemistry & Biomaterials Group Centre of Macromolecular Chemistry Department of Organic & Macromolecular Chemistry Faculty of Sciences Ghent University Ghent 9000, Belgium; BIO INX BV Technologiepark-Zwijnaarde 66, Ghent 9052, Belgium
| | - Jos Malda
- Department of Clinical Sciences Faculty of Veterinary Medicine Utrecht University Utrecht 3584CT, The Netherlands; Department of Orthopedics University Medical Center Utrecht Utrecht University Utrecht 3584CX, The Netherlands
| | - Tina Vermonden
- Department of Pharmaceutical Sciences Faculty of Science Utrecht University Utrecht 3584CG, The Netherlands
| | - Riccardo Levato
- Department of Clinical Sciences Faculty of Veterinary Medicine Utrecht University Utrecht 3584CT, The Netherlands; Department of Orthopedics University Medical Center Utrecht Utrecht University Utrecht 3584CX, The Netherlands
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Chavez T, Gerecht S. Engineering of the microenvironment to accelerate vascular regeneration. Trends Mol Med 2023; 29:35-47. [PMID: 36371337 PMCID: PMC9742290 DOI: 10.1016/j.molmed.2022.10.005] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/17/2022] [Revised: 10/11/2022] [Accepted: 10/13/2022] [Indexed: 11/11/2022]
Abstract
Blood vessels are crucial for tissue development, functionality, and homeostasis and are typically a determinant in the progression of healing and regeneration. The tissue microenvironment provides physicochemical cues that affect cellular function, and the study of the microenvironment can be accelerated by the engineering of approaches capable of mimicking various aspects of the microenvironment. In this review, we introduce the major components of the vascular niche and focus on the roles of oxygen and the extracellular matrix (ECM). We demonstrate how vascular engineering approaches enhance our understanding of the microenvironment's impact on the vasculature towards vascular regeneration and describe the current limitations and future directions towards clinical utilization.
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Affiliation(s)
- Taylor Chavez
- Department of Biomedical Engineering, Duke University, Durham, NC, USA
| | - Sharon Gerecht
- Department of Biomedical Engineering, Duke University, Durham, NC, USA; Department of Chemical and Biomolecular Engineering, Johns Hopkins University, Baltimore, MD, USA.
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Dye-labeled aromatic azides for multi-photon grafting. MONATSHEFTE FUR CHEMIE 2022. [DOI: 10.1007/s00706-022-03022-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Abstract
AbstractThe synthesis of two dye-labeled azides via de-symmetrization of 2,6-bis(4-azidobenzylidene)-4-methylcyclohexanone (BAC-M) with a copper(I)-catalyzed alkyne-azide cycloaddition (CuAAC) using fluorescent dyes is reported. An alkyne functionalized dansyl derivative and an alkyne functionalized perylene diimide derivative were used as the dyes. The photo-physical properties of these dye dyads are described, and their performance in multi-photon grafting onto polyethylene glycol-based hydrogels is investigated. While the dansyl-conjugated BAC derivate is well suited for multi-photon grafting with lasers operating at 800 nm, the perylene diimide-bearing dye does not give the desired result.
Graphical abstract
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Zandrini T, Florczak S, Levato R, Ovsianikov A. Breaking the resolution limits of 3D bioprinting: future opportunities and present challenges. Trends Biotechnol 2022; 41:604-614. [PMID: 36513545 DOI: 10.1016/j.tibtech.2022.10.009] [Citation(s) in RCA: 22] [Impact Index Per Article: 11.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2022] [Revised: 10/26/2022] [Accepted: 10/27/2022] [Indexed: 12/14/2022]
Abstract
Bioprinting aims to produce 3D structures from which embedded cells can receive mechanical and chemical stimuli that influence their behavior, direct their organization and migration, and promote differentiation, in a similar way to what happens within the native extracellular matrix. However, limited spatial resolution has been a bottleneck for conventional 3D bioprinting approaches. Reproducing fine features at the cellular scale, while maintaining a reasonable printing volume, is necessary to enable the biofabrication of more complex and functional tissue and organ models. In this opinion article we recount the emergence of, and discuss the most promising, high-definition (HD) bioprinting techniques to achieve this goal, discussing which obstacles remain to be overcome, and which applications are envisioned in the tissue engineering field.
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Affiliation(s)
- Tommaso Zandrini
- 3D Printing and Biofabrication Group, Institute of Materials Science and Technology, Technische Universität Wien (TU Wien), Vienna, Austria; Austrian Cluster for Tissue Regeneration (https://www.tissue-regeneration.at)
| | - Sammy Florczak
- Department of Orthopaedics, University Medical Center Utrecht, Utrecht University, Utrecht, The Netherlands; Regenerative Medicine Center Utrecht and Department of Clinical Sciences, Faculty of Veterinary Medicine, Utrecht University, Utrecht, The Netherlands
| | - Riccardo Levato
- Department of Orthopaedics, University Medical Center Utrecht, Utrecht University, Utrecht, The Netherlands; Regenerative Medicine Center Utrecht and Department of Clinical Sciences, Faculty of Veterinary Medicine, Utrecht University, Utrecht, The Netherlands
| | - Aleksandr Ovsianikov
- 3D Printing and Biofabrication Group, Institute of Materials Science and Technology, Technische Universität Wien (TU Wien), Vienna, Austria; Austrian Cluster for Tissue Regeneration (https://www.tissue-regeneration.at).
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