Degradation behavior of Mg-based biomaterials containing different long-period stacking ordered phases

Effect of rare earth oxide microparticles on mechanical, corrosion, antibacterial, and hemolytic behavior of Mg-Hydroxyapatite composite for orthopedic applications - A preliminary in-vitro study

The current study focused on developing a multifunctional Mg-based biodegradable composite that mitigates the trade-off between strength, antibacterial, and cytotoxicity behavior for orthopedic bone implants. The composite has been reinforced with natural mineral-based Hydroxyapatite and rare earth oxide (REO): Neodymium oxide. The effect of different concentrations of REO on the mechanical, antibacterial, and corrosion properties was analyzed. The antibacterial properties were assessed against gram-positive B. Subtilis and gram-negative E. Coli bacterial pathogens. Moreover, the cytotoxicity of the composites was assessed via Hemolysis percentage calculations. In addition, the microstructure characterization was performed via FESEM, XRD, and EDS techniques, and different intermetallic phase formations were recorded. Contact angle measurements were done via the sessile drop method to analyze the impact of rare earth oxide on the surface properties of the synthesized composites and their relationship with bacterial adhesion. The corrosion studies and swelling rates were performed under PBS and DMEM solutions. The composite with the addition of 1.5% REO outperformed the experiments with a compressive strength of 126.4 MPa, and a corrosion rate less than 0.2 mm/yr. The corrosion rates and degree of swelling were seen to be more stable in DMEM solution as compared to PBS. Improved antibacterial rates were observed against both pathogens after the addition of REO along with a hemolysis percentage less than 5% for Mg-HA-1.5Nd₂ O₃ . The composites showed increased hydrophobicity (>75%) by the addition of 1.5% REO. Hence, it was concluded that REO (Nd₂ O₃ ) addition to the Mg-Hydroxyapatite composite is a feasible choice as a biomaterial for bone implant applications.

Influence of Long-Period Stacked Ordered Phases on Inductive Impedance of Mg-Gd-Y-Zn-Zr-Ag Alloys

In this paper, the influence of long-period stacked ordered (LPSO) phases on the electrochemical impedance spectroscopy (EIS) of a Mg-Gd-Y-Zn-Zr-Ag alloy in 0.9 wt.% NaCl was investigated. The Mg-6Gd-3Y-1Zn-0.5Zr-0.3Ag (wt.%) alloy samples with and without LPSO phases in the grain interior (HOMO and LPSO, respectively) were prepared using different heat treatments. The EIS results showed that both the HOMO and LPSO samples' Nyquist diagrams contained two inductive loops. However, in the Nyquist plots of the LPSO samples, the inductive loops at 1.71-0.67 Hz appeared in the first quadrant rather than the fourth quadrant. Analysis of the fitting parameters illustrated that the abnormal shape of the inductive loops is related to greater values of the surface film capacitance C_f and double layer capacitance C_dl in the LPSO samples. Further investigations through corrosion morphology observation indicated that the greater values of C_f and C_dl in the LPSO samples resulted from the existence of intragranular LPSO phases that created more film-free areas. The above results show that a better understanding of the relationship between the inductive impedance and corrosion morphology of a Mg-6Gd-3Y-1Zn-0.5Zr-0.3Ag alloy in 0.9 wt.% NaCl solution was attained.

Kink-band formation in the directionally-solidified Mg/LPSO two-phase alloys

The variation in the mechanical properties with the volume fraction of the long-period stacking ordered (LPSO) phase in directionally solidified (DS) Mg/LPSO two-phase alloys was examined. Unexpectedly, the yield stress of the DS alloys increases non-monotonically with an increase in the volume fraction of the LPSO phase. The LPSO phase is considered an effective strengthening phase in Mg alloys, when the stress is applied parallel to the growth direction. Nevertheless, the highest strength was obtained in alloys with 61-86 vol.% of the LPSO phase, which was considerably higher than that in the LPSO single-phase alloy. It was clarified that this complicated variation in the yield stress was generated from the change in the formation stress of kink bands, which varied with the thickness of the LPSO-phase grains. Furthermore, the coexistence of Mg in the LPSO phase alloy induced the homogeneous formation of kink bands in the alloys, leading to the enhancement of the 'kink-band strengthening'. The results demonstrated that microstructural control is significantly important in Mg/LPSO two-phase alloys, in which both phases exhibit strong plastic anisotropy, to realize the maximum mechanical properties.

The role of rare earth elements in biodegradable metals: A review

Compared with non-degradable metals, biodegradable metals, as a new generation of medical metallic materials, do not require secondary, which reduces the pain and economic burden of patients. However, currently developed biodegradable metals, including iron-based alloys, magnesium-based alloys, and zinc-based alloys, have deficiencies in their corrosion rates and mechanical properties, which have severely restricted the clinical application of biodegradable metals. So there is an urgent need to improve their mechanical properties, degradation behaviors and biocompatibility. Alloying is an important way to modify biodegradable metal materials. Rare earth elements (REEs) as alloying elements in biodegradable metals have attracted a great deal of attention due to their unique atomic structure and properties. The present review summarizes the effects of rare earth elements on the mechanical properties, degradation behaviors, and biocompatibility of biodegradable metals. Moreover, future research directions of rare earth elements alloying biodegradable metals are also prospected. STATEMENT OF SIGNIFICANCE: As a new generation of biomedical metallic materials, biodegradable metals have become a hot research topic in recent years as they can degrade completely in human body and thus avoid further secondary surgery. However, these biodegradable metal systems have drawbacks in clinical applications. Alloying is an important method to improve the properties of biodegradable metals. Among the various alloying elements, Rare Earth alloying elements are usually considered due to their unique atomic structure and properties. The present review summarizes the recent research progress of Rare Earth alloying elements in biodegradable metals. The effects of the Rare Earth alloying elements on mechanical properties, biodegradation behavior and biocompatibility of biodegradable metals are presented and discussed in detail.

Microstructure, mechanical and corrosion properties of novel Mg-Sn-Ce alloys produced by high pressure die casting

The aim of this study was to investigate the effect of adding 1, 2 and 4% wt of cerium on the microstructure, mechanical and corrosion properties of high pressure die casting (HPDC) Mg-4Sn alloys. Microstructure analyses of the alloys were carried out using X-Ray Diffraction (XRD) and Scanning Electron microscopy (SEM). The corrosion behaviors were determined with the potentiodynamic polarization and immersion tests in Hanks Balanced Salt Solution (HBSS), which is used as the artificial body fluid. The microstructural results showed that the addition of Ce to the main alloy creates new intermetallic phases (Ce₅Sn₄ and MgSnCe). In addition, Ce addition provided effectively the grain refinement of the alloys. While the hardness and yield strength of the Mg-4Sn alloy enhanced continuously with increasing Ce content, the tensile strength and elongation reached up to 2% wt. The corrosion resistance of the main alloy was improved by the addition of 1% wt of Ce. However, the Ce content, which is more than 1% wt decreased corrosion resistance.

Antibacterial properties and biocompatibility in vivo and vitro of composite coating of pure magnesium ultrasonic micro-arc oxidation phytic acid copper loaded

Bone infection and implant secondary removal remains a clinical challenge. We used ultrasonic micro-arc oxidation (UMAO) and conversion of phytic acid copper plating to prepare a pure magnesium polyhydric biofilm; we evaluated the surface microstructures, phase, element composition, and wettability of the film in vitro. The antibacterial activity of films with different Cu contents was confirmed by coating method, imaging examination, and microbiological cultures in vitro. The biocompatibility of biofilms was confirmed by cell proliferation, vitality, and morphology assays in vitro and histological evaluation in vivo. MC3T3-E1 cells were co-cultured with different films to assess cell viability on the films. The results showed that the mass fraction of Cu increased with increasing time of copper plating, and the surface of the Cu group was more dense and uniform. Additionally, copper coating significantly inhibited the growth of E. coli and Staphylococcus aurous. We also found that the adhesion, proliferation, and differentiation of the cells on the surface of copper plating were enhanced. Copper implantation of animals in vivo showed fine ability to promote bone growth. Antibacterial activity and biocompatibility of pure magnesium UMAO-phytic acid-Cu3min implant film are excellent, so the film has potential application value in the treatment of bone implantation.

The current trends of Mg alloys in biomedical applications-A review

Magnesium (Mg) has emerged as an ideal alternative to the permanent implant materials owing to its enhanced properties such as biodegradation, better mechanical strengths than polymeric biodegradable materials and biocompatibility. It has been under investigation as an implant material both in cardiovascular and orthopedic applications. The use of Mg as an implant material reduces the risk of long-term incompatible interaction of implant with tissues and eliminates the second surgical procedure to remove the implant, thus minimizes the complications. The hurdle in the extensive use of Mg implants is its fast degradation rate, which consequently reduces the mechanical strength to support the implant site. Alloy development, surface treatment, and design modification of implants are the routes that can lead to the improved corrosion resistance of Mg implants and extensive research is going on in all three directions. In this review, the recent trends in the alloying and surface treatment of Mg have been discussed in detail. Additionally, the recent progress in the use of computational models to analyze Mg bioimplants has been given special consideration. © 2018 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater 107B: 1970-1996, 2019.

Effect of Hydroxyapatite on the Mechanical Properties and Corrosion Behavior of Mg-Zn-Y Alloy

Mg-Zn-Y alloys with a long period stacking ordered (LPSO) phase are potential candidates for biodegradable implants; however, an unfavorable degradation rate has limited their applications. Hydroxyapatite (HA) has been shown to enhance the corrosion resistance of Mg alloys. In this study, Mg₉₇Zn₁Y₂-0.5 wt% HA composite was synthesized and solution treated at 500 °C for 10 h. The corrosion behavior of the composite was studied by electrochemical and immersion tests, while the mechanical properties were investigated by a tensile test. Addition of HA particles improves the corrosion resistance of Mg₉₇Zn₁Y₂ alloy without sacrificing tensile strength. The improved corrosion resistance is due to the formation of a compact Ca-P surface layer and a decrease of the volume fraction of the LPSO phase, both resulting from the addition of HA. After solution-treatment, the corrosion resistance of the composite decreases. This is due to the formation of a more extended LPSO phase, which weakens its role as a corrosion barrier in protecting the Mg matrix.

Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

Enhancing the performance of Mg-based implant materials by introducing basal plane stacking faults

One of the keys to allowing Mg alloys to serve as biodegradable materials is how to balance their degradation behaviours and mechanical properties in physiological environment. In this study, a novel Mg-6Ho-0.5Zn alloy (wt%) containing profuse basal plane stacking faults (SFs) is prepared. This newly-developed alloy with SFs exhibiting uniform corrosion behaviour, low corrosion rate and high mechanical properties, as compared to the classic Mg-Ho based alloys (Mg-6Ho and Mg-6Ho-1.5Zn). Furthermore, the Mg-6Ho-0.5Zn alloy shows no significant toxicity to Saos-2 cells. An original uniform corrosion mechanism is proposed by combining the special defect structure, orientation of SFs and promptly effective corrosion film. The development of the new microstructure for Mg-Ho based alloys with desirable corrosion performance has important implications in developing novel degradable Mg-based implant materials.

New horizon for high performance Mg-based biomaterial with uniform degradation behavior: Formation of stacking faults

Designing the new microstructure is an effective way to accelerate the biomedical application of magnesium (Mg) alloys. In this study, a novel Mg-8Er-1Zn alloy with profuse nano-spaced basal plane stacking faults (SFs) was prepared by combined processes of direct-chill semi-continuous casting, heat-treatment and hot-extrusion. The formation of SFs made the alloy possess outstanding comprehensive performance as the biodegradable implant material. The ultimate tensile strength (UTS: 318 MPa), tensile yield strength (TYS: 207 MPa) and elongation (21%) of the alloy with SFs were superior to those of most reported degradable Mg-based alloys. This new alloy showed acceptable biotoxicity and degradation rate (0.34 mm/year), and the latter could be further slowed down through optimizing the microstructure. Most amazing of all, the uniquely uniform in vitro/vivo corrosion behavior was obtained due to the formation of SFs. Accordingly we proposed an original corrosion mechanism for the novel Mg alloy with SFs. The present study opens a new horizon for developing new Mg-based biomaterials with highly desirable performances.