High-Performance Flexible Solid-State Carbon Cloth Supercapacitors Based on Highly Processible N-Graphene Doped Polyacrylic Acid/Polyaniline Composites

Recent Progress in Polyaniline and its Composites for Supercapacitors

Polyaniline (PANI) has piqued the interest of nanotechnology researchers due to its potential as an electrode material for supercapacitors. Despite its ease of synthesis and ability to be doped with a wide range of materials, PANI's poor mechanical properties have limited its use in practical applications. To address this issue, researchers investigated using PANI composites with materials with highly specific surface areas, active sites, porous architectures, and high conductivity. The resulting composite materials have improved energy storage performance, making them promising electrode materials for supercapacitors. Here, we provide an overview of recent developments in PANI-based supercapacitors, focusing on using electrochemically active carbon and redox-active materials as composites. We discuss challenges and opportunities of synthesizing PANI-based composites for supercapacitor applications. Furthermore, we provide theoretical insights into the electrical properties of PANI composites and their potential as active electrode materials. The need for this review stems from the growing interest in PANI-based composites to improve supercapacitor performance. By examining recent progress in this field, we provide a comprehensive overview of the current state-of-the-art and potential of PANI-based composites for supercapacitor applications. This review adds value by highlighting challenges and opportunities associated with synthesizing and utilizing PANI-based composites, thereby guiding future research directions.

Electrochemical Comparison of 2D-Flexible Solid-State Supercapacitors Based on a Matrix of PVA/H3PO4

Different modifications of woven carbon fiber (WCF) based on carbon aerogel (CAG), copper oxide nanoparticles (CuO-NPs), and lignin (LIG) has been tested and used to study their effect on the fabrication and performance of a flexible supercapacitor. New symmetric flexible supercapacitors (SFSCs) were fabricated using different separators. According to the electrochemical results, the device fabricated using CAG and woven glass fiber (WGF) in a sandwich type configuration CAG/WGF/CAG embedded in H3PO4/PVA exhibited the best performance (1.4 F/g, 0.961 W/kg, 0.161 Wh/kg). A proof of concept based on a LED powered on and a bending test was done, and the capacitor demonstrated excellent electrochemical values even during and after bending. The new device was able to recover 96.12% of its capacitance when returned to its original unbent position. The manufacturing process was critical, as the fibers or layers must be completely embedded in the gel electrolyte to function effectively. A double flexible supercapacitor connected in parallel was fabricated and it showed higher stability, in the same voltage window, yielding 311 mF/cm2 of areal capacitance.

Multifunctional MOF-Derived Au, Co-Doped Porous Carbon Electrode for a Wearable Sweat Energy Harvesting-Storage Hybrid System

As an efficient alternative for harnessing the energy from human's biofluid, a wearable energy harvesting-storage hybrid supercapacitor-biofuel cell (SC-BFC) microfluidic system is established with one multifunctional electrode. The electrode integrates metal-organic framework (MOF) derived carbon nanoarrays with embedded Au, Co nanoparticles on a flexible substrate, and is used for the symmetric supercapacitor as well as the enzyme nanocarriers of the biofuel cell. The electrochemical performance of the proposed electrode is evaluated, and the corresponding working mechanism is studied in depth according to the cyclic voltammetry and density functional theory calculation. The multiplexed microfluidic system is designed to pump and store natural sweat to maintain the continuous biofuel supply in the hybrid SC-BFC system. The biofuel cell module harvests electricity from lactate in sweat, and the symmetric supercapacitor module accommodates the bioelectricity for subsequent utilization. A numerical model is developed to validate the normal operation in poor and rich sweat under variable situations for the microfluidic system. One single SC-BFC unit can be self-charged to ≈0.8 V with superior mechanical durability in on-body testing, as well as energy and power values of 7.2 mJ and 80.3 µW, respectively. It illustrates the promising scenery of energy harvesting-storage hybrid microfluidic system.

A High-Energy Asymmetric Supercapacitor Based on Tomato-Leaf-Derived Hierarchical Porous Activated Carbon and Electrochemically Deposited Polyaniline Electrodes for Battery-Free Heart-Pulse-Rate Monitoring

A simple and scalable method to fabricate a novel high-energy asymmetric supercapacitor using tomato-leaf-derived hierarchical porous activated carbon (TAC) and electrochemically deposited polyaniline (PANI) for a battery-free heart-pulse-rate monitor is reported. In this study, TAC is prepared by simple pyrolysis, exhibiting nanosheet-type morphology and a high specific surface area of ≈1440 m2 g-1 , and PANI is electrochemically deposited onto carbon cloth. The TAC- and PANI- based asymmetric supercapacitor demonstrates an electrochemical performance superior to that of symmetric supercapacitors, delivering a high specific capacitance of 248 mF cm-2 at a current density of 1.0 mA cm-2 . The developed asymmetric supercapacitor shows a high energy density of 270 µWh cm-2 at a power density of 1400 µW cm-2 , as well as an excellent cyclic stability of ≈95% capacitance retention after 10 000 charging-discharging cycles while maintaining ≈98% Coulombic efficiency. Impressively, the series-connected asymmetric supercapacitors can operate a battery-free heart-pulse-rate monitor extremely efficiently upon solar-panel charging under regular laboratory illumination.

A Review of Supercapacitors: Materials Design, Modification, and Applications

Supercapacitors (SCs) have received much interest due to their enhanced electrochemical performance, superior cycling life, excellent specific power, and fast charging–discharging rate. The energy density of SCs is comparable to batteries; however, their power density and cyclability are higher by several orders of magnitude relative to batteries, making them a flexible and compromising energy storage alternative, provided a proper design and efficient materials are used. This review emphasizes various types of SCs, such as electrochemical double-layer capacitors, hybrid supercapacitors, and pseudo-supercapacitors. Furthermore, various synthesis strategies, including sol-gel, electro-polymerization, hydrothermal, co-precipitation, chemical vapor deposition, direct coating, vacuum filtration, de-alloying, microwave auxiliary, in situ polymerization, electro-spinning, silar, carbonization, dipping, and drying methods, are discussed. Furthermore, various functionalizations of SC electrode materials are summarized. In addition to their potential applications, brief insights into the recent advances and associated problems are provided, along with conclusions. This review is a noteworthy addition because of its simplicity and conciseness with regard to SCs, which can be helpful for researchers who are not directly involved in electrochemical energy storage.

3D Polyaniline Nanofibers Anchored on Carbon Paper for High-Performance and Light-Weight Supercapacitors

In the field of advanced energy storage, nanostructured Polyaniline (PANI) based materials hold a special place. Extensive studies have been done on the application of PANI in supercapacitors, however, the structure–property relationship of these materials is still not understood. This paper presents a detailed characterization of the novel sodium phytate doped 3D PANI nanofibers anchored on different types of carbon paper for application in supercapacitors. An excellent relationship between the structures and properties of the synthesized samples was found. Remarkable energy storage characteristics with low values of solution, charge transfer and polarization resistance and a specific capacitance of 1106.9 ± 1.5 F g⁻¹ and 779 ± 2.6 F g⁻¹ at current density 0.5 and 10 Ag⁻¹, respectively, was achieved at optimized conditions. The symmetric supercapacitor assembly showed significant enhancement in both energy density and power density. It delivered an energy density of 95 Wh kg⁻¹ at a power of 846 W kg⁻¹. At a high-power density of 16.9 kW kg⁻¹, the energy density can still be kept at 13 Wh kg⁻¹. Cyclic stability was also checked for 1000 cycles at a current density of 10 Ag⁻¹ having excellent retention, i.e., 96%.

Recent Developments of the Solution-Processable and Highly Conductive Polyaniline Composites for Optical and Electrochemical Applications

Solution-processable conducting polymers (CPs) are an effective means for producing thin-film electrodes with tunable thickness, and excellent electrical, electrochemical, and optical properties. Especially, solution-processable polyaniline (PANI) composites have drawn a great deal of interest due to of their ease of film-forming, high conductivity up to 10³ S/cm, excellent redox behaviors, processability, and scalability. In this review, basic principles, fabrication methods, and applications of solution-processable PANI composites will be discussed. In addition, recent researches on the PANI-based electrodes for solar cells (SCs), electrochromic (EC) windows, thermoelectric (TE) materials, supercapacitors, sensors, antennas, electromagnetic interference (EMI) shielding, organic field-effect transistors (OFETs), and anti-corrosion coatings will be discussed. The presented examples in this review will offer new insights in the design and fabrication of high-performance electrodes from the PANI composite solutions for the development of thin-film electrodes for state-of-art applications.

Boosting Ultra-Fast Charge Battery Performance: Filling Porous nanoLi4Ti5O12 Particles with 3D Network of N-doped Carbons

Lithium titanium oxide (Li₄Ti₅O₁₂)-based cells are a promising technology for ultra-fast charge-discharge and long life-cycle batteries. However, the surface reactivity of Li₄Ti₅O₁₂ and lack of electronic conductivity still remains problematic. One of the approaches toward mitigating these problems is the use of carbon-coated particles. In this study, we report the development of an economical, eco-friendly, and scalable method of making a homogenous 3D network coating of N-doped carbons. Our method makes it possible, for the first time, to fill the pores of secondary particles with carbons; we reveal that it is possible to cover each primary nanoparticle. This unique approach permits the creation of lithium-ion batteries with outstanding performances during ultra-fast charging (4C and 10C), and demonstrates an excellent ability to inhibit the degradation of cells over time at 1C and 45 °C. Furthermore, using this method, we can eliminate the addition of conductive carbons during electrode preparation, and significantly increase the energy density (by weight) of the anode.

Rendering Wood Veneers Flexible and Electrically Conductive through Delignification and Electroless Ni Plating

Wood has unique advantages. However, the rigid structure and intrinsic insulating nature of wood limit its applications. Herein, a two-step process is developed to render wood veneers conductive and flexible. In the first step, most of the lignin and hemicellulose in the wood veneer are removed by hydrothermal treatment. In the second step, electroless Ni plating and subsequent pressing are carried out. The obtained Ni-plated veneer is flexible and bendable, and has a high tensile strength of 21.9 and 4.4 MPa along and across the channel direction, respectively, the former of which is considerably higher than that of carbon cloth and graphene foam. Moreover, this product exhibits high electrical conductivity around 1.1 × 10³ S m⁻¹, which is comparable to that of carbon cloth and graphene foam, and significantly outperforms previously reported wood-based conductors. This work reveals an effective strategy to transform cheap and renewable wood into a high value-added product that rivals expensive carbon cloth and graphene foam. The obtained product is particularly promising as a current collector for flexible and wearable electrochemical energy storage devices such as supercapacitors and Li-ion batteries.

Ni(OH)2-decorated nitrogen doped MWCNT nanosheets as an efficient electrode for high performance supercapacitors

In this study, nickel hydroxide nanoparticles (NPs) decorated with nitrogen doped multiwalled carbon nanotubes (N-MWCNT) hybrid composite was synthesized by thermal reduction process in the presence of cetyl ammonium bromide (CTAB) and urea. The as-synthesized Ni(OH)₂@N-MWCNT hybrid composite was characterized by FTIR, Raman, XRD, BET, BJH and FE-TEM analyses. These prepared porous carbon hybrid composite materials possessed high specific surface area and sheet like morphology useful for active electrode materials. The maximum specific capacitance of Ni(OH)₂@N-MWCNT hybrid nanocomposite in the two electrode system showed 350 Fg⁻¹ at 0.5 A/g,energy density ~43.75 Wkg⁻¹ and corresponds to power density 1500 W kg⁻¹ with excellent capacity retention after 5000 cycles. The results suggest that the prepared two-dimensional hybrid composite is a promising electrode material for electrochemical energy storage applications.

Combining SWNT and Graphene in Polymer Nanofibers: A Route to Unique Carbon Precursors for Electrochemical Capacitor Electrodes

It is important to fabricate nanostructured architectures comprised of functional components for a wide variety of applications because precise structural control in the nanometer regime can yield unprecedented, fascinating properties. Owing to their well-defined microstructural characteristics, it has been popular to use carbon nanospecies, such as nanotubes and graphene, in fabricating nanocomposites and nanohybrids. Nevertheless, it still remains hard to control and manipulate nanospecies for specific applications, thus preventing their commercialization. Herein, first, we report unique one-dimensional nanoarchitectures with meso-/macropores, consisting of single-walled nanotubes (SWNTs), graphene, and polyacrylonitrile, in which poly(vinyl alcohol) was employed as a dispersing agent and sacrificial porogen. One-dimensional SWNTs and two-dimensional graphene pieces were combined in the confined interior space of electrospun nanofibers, which led to unique microstructural characteristics such as enhanced ordering of SWNTs, graphene pieces, and polymer chains in the nanofiber interior. Next, the SWNT/graphene-in-polymer nanofiber (SGPNF) structures were converted into carbonized products (SGCNFs) with effective porosity and tunable electrochemical properties. Similar to SGPNFs, the microstructural and electrical properties of the SGCNFs depended on the incorporated amount of SWNT and graphene. At higher SWNT content, the mesopore volume proportion and specific discharge capacitance of the SGCNFs increased by max. 63 and 598%, respectively. The SGCNFs showed strong potential as a high-performance electrode material for electrochemical capacitors (max. capacitance: nonactivated ∼390 F g^-1 and activated ∼750 F g^-1). Flexible, all solid-state capacitor cells based on SGCNFs were also successfully demonstrated as a model application. The SGCNFs can be further functionalized by various methods, which will impart attractive properties for extended applications.

Chirality-sorted carbon nanotube films as high capacity electrode materials

Carbon nanomaterials show great promise for a wide range of applications due to their excellent physicochemical and electrical properties. Since their discovery, the state-of-the-art has expanded the scope of their application from scientific curiosity to impactful solutions. Due to their tunability, carbon nanomaterials can be processed into a wide range of formulations and significant scope exists to couple carbon structures to electronic and electrochemical applications. In this paper, the electrochemical performance of various types of CNT films, which differ by the number of walls, diameter, chirality and surface chemistry is presented. Especially, chirality-sorted (6,5)- and (7,6)-based CNT films are shown to possess a high charge storage capacity (up to 621.91 mC cm-2), areal capacitance (262 mF cm-2), significantly increased effective surface area and advantageous charge/discharge characteristics without addition of any external species, and outperform many other high capacity materials reported in the literature. The results suggest that the control over the CNT structure can lead to the manufacture of macroscopic CNT devices precisely tailored for a wide range of applications, with the focus on energy storage devices and supercapacitors. The sorted CNT macroassemblies show great potential for energy storage technologies to come from R&D laboratories into real life.

Facile Processing of Free-Standing Polyaniline/SWCNT Film as an Integrated Electrode for Flexible Supercapacitor Application

Flexible supercapacitors (SCs) with compact configuration are ideal energy storage devices for portable electronics, owing to their original advantages (e.g., fast charging/discharging). To effectively reduce the volume of SCs, an integrated electrode of free-standing polyaniline (PANI)/single-wall carbon nanotube (SWCNT) film with high performance has been developed via a facile solution deposition method, which can be employed as current collector and active material in the meantime. Thanks to the strong π-π interactions between PANI and CNTs, an efficient conductive network with ordered PANI molecular chains is formed in this hybrid film electrode, which is beneficial for the ion diffusion process and fast redox reaction resulting in a high capacitance of 446 F g^-1 and outstanding cycling stability, achieving 98% retention over 13 000 cycles. Predictably, solid-state SCs constructed by this free-standing PANI/SWCNT film electrode exhibited remarkable mechanical stability and flexibility in a compact configuration, let alone its excellent capacitive performance (218 F g^-1). Moreover, the highest energy density of flexible solid-state SC reached 19.45 Wh kg^-1 at a power density of 320.5 W kg^-1, further indicating a good potential as an energy storage device. This work would inspire other simple process techniques for high-performance flexible SCs, catering to the demand of portable electronic devices.

High-performance Supercapacitors Based on Electrochemical-induced Vertical-aligned Carbon Nanotubes and Polyaniline Nanocomposite Electrodes

Supercapacitors, which store electrical energy through reversible ion on the surface of conductive electrodes have gained enormous attention for variously portable energy storage devices. Since the capacitive performance is mainly determined by the structural and electrochemical properties of electrodes, the electrodes become more crucial to higher performance. However, due to the disordered microstructure and low electrochemical activity of electrode for ion tortuous migration and accumulation, the supercapacitors present relatively low capacitance and energy density. Here we report a high-performance supercapacitor based on polyaniline/vertical-aligned carbon nanotubes (PANI/VA-CNTs) nanocomposite electrodes where the vertical-aligned-structure is formed by the electrochemical-induction (0.75 V). The supercapacitor displays large specific capacitance of 403.3 F g-1, which is 6 times higher than disordered CNTs in HClO4 electrolyte. Additionally, the supercapacitor can also present high specific capacitance (314.6 F g-1), excellent cycling stability (90.2% retention after 3000 cycles at 4 A g-1) and high energy density (98.1 Wh kg-1) in EMIBF4 organic electrolyte. The key to high-performance lies in the vertical-aligned-structure providing direct path channel for ion faster diffusion and high electrochemical capacitance of polyaniline for ion more accommodation.

Facile approach to fabricate waterborne polyaniline nanocomposites with environmental benignity and high physical properties

Waterborne polyaniline (PANI) dispersion has got extensive attention due to its environmental friendliness and good processability, whereas the storage stability and mechanical property have been the challenge for the waterborne PANI composites. Here we prepare for waterborne PANI dispersion through the chemical graft polymerisation of PANI into epichlorohydrin modified poly (vinyl alcohol) (EPVA). In comparison with waterborne PANI dispersion prepared through physical blend and in situ polymerisation, the storage stability of PANI-g-EPVA dispersion is greatly improved and the dispersion keeps stable for one year. In addition, the as-prepared PANI-g-EPVA film displays more uniform and smooth morphology, as well as enhanced phase compatibility. PANI is homogeneously distributed in the EPVA matrix on the nanoscale. PANI-g-EPVA displays different morphology at different aniline content. The electrical conductivity corresponds to 7.3 S/cm when only 30% PANI is incorporated into the composites, and then increases up to 20.83 S/cm with further increase in the aniline content. Simultaneously, the tensile strength increases from 35 MPa to 64 MPa. The as-prepared PANI-g-EPVA dispersion can be directly used as the conductive ink or coatings for cellulose fibre paper to prepare flexible conductive paper with high conductivity and mechanical property, which is also suitable for large scalable production.

Carbon-based supercapacitors for efficient energy storage

The advancement of modern electronic devices depends strongly on the highly efficient energy sources possessing high energy density and power density. In this regard, supercapacitors show great promise. Due to the unique hierarchical structure, excellent electrical and mechanical properties, and high specific surface area, carbon nanomaterials (particularly, carbon nanotubes, graphene, mesoporous carbon and their hybrids) have been widely investigated as efficient electrode materials in supercapacitors. This review article summarizes progress in high-performance supercapacitors based on carbon nanomaterials with an emphasis on the design and fabrication of electrode structures and elucidation of charge-storage mechanisms. Recent developments on carbon-based flexible and stretchable supercapacitors for various potential applications, including integrated energy sources, self-powered sensors and wearable electronics, are also discussed.

Asymmetric hybrid capacitors based on novel bearded carbon fiber cloth–pinhole polyaniline electrodes with excellent energy density

The pinhole nanostructure of redox-active PANI exposed a high electrolytic attainable surface area and the bearded CFC would serve as a fantabulous 3D conductive skeleton which supplied a direct channel for electron transport.