Mechanism study on the sulfidation of ZnO with sulfur and iron oxide at high temperature

Resource recovery and regeneration strategies for spent lithium-ion batteries: Toward sustainable high-value cathode materials

Traditional cathode recycling methods have become outdated amid growing concerns for high-value output and environmental friendliness in spent Li-ion battery (LIB) recycling. Our study presents a closed-loop approach that involves selective sulfurization roasting, water leaching, and regeneration, efficiently transforming spent ternary Li batteries (i.e., NCM) into high-performance cathode materials. By combining experimental investigations with density functional theory (DFT) calculations, we elucidate the mechanisms within the NCM-C-S roasting system, providing a theoretical foundation for selective sulfidation. Utilizing in situ X-ray diffraction techniques and a series of consecutive experiments, the study meticulously tracks the evolution of regenerating cathode materials that use transition metal sulfides as their primary raw materials. The Li-rich regenerated NCM exhibits exceptional electrochemical performance, including long-term cycling, high-rate capabilities, reversibility, and stability. The closed-loop approach highlights the sustainability and environmental friendliness of this recycling process, with potential applications in other cathode materials, such as LiCoO2 and LiMn2O4. Compared with traditional methods, this short process approach avoids the complexity of leaching, solvent extraction, and reverse extraction, significantly increasing metal utilization and Li recovery rates while reducing pollution and resource waste.

Closed-loop recycling of spent lithium-ion batteries based on selective sulfidation: An unconventional approach

The facile recycling of spent lithium-ion batteries (LIBs) has attracted considerable attention because of its great importance to environmental protection and resource utilization. A novel process is developed for cyclic utilization of spent LiNixCoyMnzO2 (NCM) batteries. The spent NCM was converted into water-soluble Li2CO3, acid-dissolved MnO, and nickel-cobalt sulfides through selective sulfidation, based on roasting condition optimization and thermodynamic calculation. More than 98 % of lithium is extracted preferentially from calcined NCM through water leaching, and over 99 % of manganese is extracted selectively from water leaching residue with H2SO4 solution of 0.4 mol/L in the absence of additional reductant. The nickel and cobalt sulfides were concentrated into the leaching residue without metal impurities. The obtained Li2CO3, MnSO4, and nickel-cobalt sulfides can be regenerated as new NCM, showing good electrochemical performance, and its discharge capacity is 169.8 mAh/g at 0.2C. After 100 cycles at 0.2C, the discharge specific capacity can still be maintained at 143.24 mAh/g, and its capacity retention ratio is as high as 92  %. An environmental assessment and economic evaluation indicate that the process is an economical and eco-friendly approach for green recycling of spent LIBs.

Wafer-Scale Synthesis of 2D Materials by an Amorphous Phase-Mediated Crystallization Approach

The interest in the wafer-scale growth of two-dimensional (2D) materials, including transition metal dichalcogenides (TMDCs), has been rising for transitioning from lab-scale devices to commercial-scale systems. Among various synthesis techniques, physical vapor deposition, such as pulsed laser deposition (PLD), has shown promise for the wafer-scale growth of 2D materials. However, due to the high volatility of chalcogen atoms (e.g., S and Se), films deposited by PLD usually suffer from a lack of stoichiometry and chalcogen deficiency. To mitigate this issue, excess chalcogen is necessary during the deposition, which results in problems like uniformity or not being repeatable. This study demonstrates a condensed-phase or amorphous phase-mediated crystallization (APMC) approach for the wafer-scale synthesis of 2D materials. This method uses a room-temperature PLD process for the deposition and formation of amorphous precursors with controlled thicknesses, followed by a post-deposition crystallization process to convert the amorphous materials to crystalline structures. This approach maintains the stoichiometry of the deposited materials throughout the deposition and crystallization process and enables the large-scale synthesis of crystalline 2D materials (e.g., MoS2 and WSe2) on Si/SiO2 substrates, which is critical for future wafer-scale electronics. We show that the thickness of the layers can be digitally controlled by the number of laser pulses during the PLD phase. Optical spectroscopy is used to monitor the crystallization dynamics of amorphous layers as a function of annealing temperature. The crystalline quality, domain sizes, and the number of layers were explored using nanoscale and atomistic characterization (e.g., AFM, STEM, and EDS) along with electrical characterization to explore process-structure-performance relationships. This growth technique is a promising method that could potentially be adopted in conventional semiconductor industries for wafer-scale manufacturing of next-generation electronic and optoelectronic devices.

Synthesis, Characterization, and Electronic Properties of ZnO/ZnS Core/Shell Nanostructures Investigated Using a Multidisciplinary Approach

ZnO/ZnS core/shell nanostructures, which are studied for diverse possible applications, ranging from semiconductors, photovoltaics, and light-emitting diodes (LED), to solar cells, infrared detectors, and thermoelectrics, were synthesized and characterized by XRD, HR-(S)TEM, and analytical TEM (EDX and EELS). Moreover, band-gap measurements of the ZnO/ZnS core/shell nanostructures have been performed using UV/Vis DRS. The experimental results were combined with theoretical modeling of ZnO/ZnS (hetero)structures and band structure calculations for ZnO/ZnS systems, yielding more insights into the properties of the nanoparticles. The ab initio calculations were performed using hybrid PBE0 and HSE06 functionals. The synthesized and characterized ZnO/ZnS core/shell materials show a unique three-phase composition, where the ZnO phase is dominant in the core region and, interestingly, the auxiliary ZnS compound occurs in two phases as wurtzite and sphalerite in the shell region. Moreover, theoretical ab initio calculations show advanced semiconducting properties and possible band-gap tuning in such ZnO/ZnS structures.

Dramatically Improved Thermoelectric Properties by Defect Engineering in Cement-Based Composites

In recent years, the problem of overheating in summer has been of great concern. Pavements are continuously exposed to solar radiation, and because of high temperatures, pavement temperatures reach 60 to 70 °C. This potential low-grade heat has been unused. Cement-based composites with thermoelectric properties can convert this low-grade heat to useful electrical energy. The importance of this green technology for generating renewable energy and sustainable development has been widely accepted and noticed. However, the power factor of current cement-based composites is too low, and harvesting low-grade heat on a large scale and at low cost requires improving the thermoelectric properties of cement-based composites. In this paper, we present a method to increase the electrical conductivity of ZnO and thus improve the thermoelectric properties of cement-based composites by defect engineering, obtaining a high power factor of 224 μWm^-1 K^-2 at 70 °C, a record value recently reported for thermoelectric cement-based composites. Zinc oxide powder was treated with a reducing atmosphere to increase the content of oxygen defects and thus improve the electrical conductivity. Pretreated ZnO powder of 5.0 and 10.0 wt % expanded graphite were added to the cement matrix. The ZnO/expanded graphite cement-based composites were made and tested for their thermoelectric properties using a dry pressing process, which exhibited excellent thermoelectric properties. The result showed high conductivity (12.78 S·cm^-1), a high Seebeck coefficient (-419 μV/°C), a high power factor (224 μWm^-1 K^-2), and a high figure of merit value (8.7 × 10^-3), which facilitate future large-scale applications. Using the cement-based composites to lay a road of 1 km in length and 10 m in width, 35.2 kW·h of electricity can be collected in 8 h. This study will inspire how to improve thermoelectric performance of cement-based composites.

What Does Nanoparticle Stability Mean?

The term "nanoparticle stability" is widely used to describe the preservation of a particular nanostructure property ranging from aggregation, composition, crystallinity, shape, size, and surface chemistry. As a result, this catch-all term has various meanings, which depend on the specific nanoparticle property of interest and/or application. In this feature article, we provide an answer to the question, "What does nanoparticle stability mean?". Broadly speaking, the definition of nanoparticle stability depends on the targeted size dependent property that is exploited and can only exist for a finite period of time given all nanostructures are inherently thermodynamically and energetically unfavorable relative to bulk states. To answer this question specifically, however, the relationship between nanoparticle stability and the physical/chemical properties of metal/metal oxide nanoparticles are discussed. Specific definitions are explored in terms of aggregation state, core composition, shape, size, and surface chemistry. Next, mechanisms of promoting nanoparticle stability are defined and related to these same nanoparticle properties. Metrics involving both kinetics and thermodynamics are considered. Methods that provide quantitative metrics for measuring and modeling nanoparticle stability in terms of core composition, shape, size, and surface chemistry are outlined. The stability of solution-phase nanoparticles are also impacted by aggregation state. Thus, collision and DLVO theories are discussed. Finally, challenges and opportunities in understanding what nanoparticle stability means are addressed to facilitate further studies with this important class of materials.

Recent advances in metal sulfides: from controlled fabrication to electrocatalytic, photocatalytic and photoelectrochemical water splitting and beyond

This review describes an in-depth overview and knowledge on the variety of synthetic strategies for forming metal sulfides and their potential use to achieve effective hydrogen generation and beyond.

Phytofabrication of Iron Nanoparticles for Hexavalent Chromium Remediation

Hexavalent chromium is a genotoxic and carcinogenic byproduct of a number of industrial processes, which is discharged into the environment in excessive and toxic concentrations worldwide. In this paper, the synthesis of green iron oxide nanoparticles using extracts of four novel plant species [Pittosporum undulatum, Melia azedarach, Schinus molle, and Syzygium paniculatum (var. australe)] using a "bottom-up approach" has been implemented for hexavalent chromium remediation. Nanoparticle characterizations show that different plant extracts lead to the formation of nanoparticles with different sizes, agglomeration tendencies, and shapes but similar amorphous nature and elemental makeup. Hexavalent chromium removal is linked with the particle size and monodispersity. Nanoparticles with sizes between 5 and 15 nm from M. azedarach and P. undulatum showed enhanced chromium removal capacities (84.1-96.2%, respectively) when compared to the agglomerated particles of S. molle and S. paniculatum with sizes between 30 and 100 nm (43.7-58.7%, respectively) in over 9 h. This study has shown that the reduction of iron salts with plant extracts is unlikely to generate vast quantities of stable zero valent iron nanoparticles but rather favor the formation of iron oxide nanoparticles. In addition, plant extracts with higher antioxidant concentrations may not produce nanoparticles with morphologies optimal for pollutant remediation.

Sulfidation mechanism of ZnO roasted with pyrite

Sulfidation is a widely used technology to improve the floatability of oxidized metal minerals or to stabilize the heavy metals in various wastes. The sulfidation mechanism of ZnO with pyrite was detailedly studied by thermodynamic calculation and roasting experiments. The sulfidation behaviors, phase transformations, microscopic morphology and surface properties were investigated by TG-DSC, ICP, XRD, SEM-EDS, and XPS analysis. The results indicate that the nature of the sulfidation is the reaction of ZnO with the gaseous sulfur generated by the decomposition of pyrite. Pyrite instead of sulfur as the sulfidizing agent can not only relieve the volatilization loss of sulfur but also enhance the formation of liquid phase and thus facilitate the growth of ZnS particles. The sulfidation reaction belongs to surface chemical reaction and relates to the migration of oxygen from the inside of ZnO to its surfaces. The presence of carbon not only eliminates the release of SO₂, but also decreases the decomposition temperature of pyrite and promotes the sulfidation of ZnO. The addition of Na₂CO₃ promotes the sulfidation of ZnO at lower temperatures (below 850 °C) and enhances the growth of ZnS particles but has a negative effect on the sulfidation at higher temperatures.