Coupling of wrinkle patterns to microsphere-array lithographic patterns

A one-step, tunable method of selective reactive sputter deposition as a wrinkling approach for silver/polydimethylsiloxane for electrically conductive pliable surfaces

The wrinkle period and morphology of a metal thin film on an elastic substrate is typically controlled by modifying the substrate before carrying out additional metal deposition steps. Herein, we show that a simultaneously selective and reactive sputtering plasma that modifies the surface of a polydimethylsiloxane (PDMS) substrate while not reacting with the metal during the deposition process decreases the wrinkle wavelength and induces additional wrinkling components and features such as ripples or folds. The selective reaction of the nitrogen plasma with PDMS functionalizes the siloxane surface into silicon oxynitride. This hardens the immediate surface of PDMS, with a quadratic increase in the Young's modulus as a function of the sputtering flow ratio. The increase in the critical strain mismatch and the corresponding presence of folds in the nitrogen-modified wrinkled silver film form a suitable plasmonic platform for surface-enhanced Raman spectroscopy (SERS), yielding an enhancement factor of 4.8 × 10⁵ for detecting lipids. This enhancement is linked to the emergence of electromagnetic hotspots from surface plasmon polariton coupling between the folds/wrinkles, which in turn enables the detection of low concentrations of organics using SERS. Furthermore, when strained, the nitrogen-modified wrinkles enhance electrical conductivity by a factor of 12 compared with unmodified films. Finally, the optical properties of the substrate can be tuned by altering the N₂ content. The simple addition of nonreactive nitrogen to silver sputtering enables simultaneous PDMS hardening and growth of the silver film and together provide a new avenue for tuning wrinkling parameters and enhancing the electrical conductivity of pliable surfaces.

Stimuli-Responsive Room-Temperature N-Heteroacene Liquid: In Situ Observation of the Self-Assembling Process and Its Multiple Properties

A novel stimuli-responsive room-temperature photoluminescent liquid 1 based on the N-heteroacene framework is developed and analyzed by several experiments such as differential scanning calorimetry, X-ray diffraction, dynamic viscoelasticity measurement, in situ observation by optical and polarized optical microscopes, UV-vis absorption and fluorescence spectroscopy, and by theoretical methods such as ab initio calculation and molecular dynamics (MD) computer simulation techniques. In contrast to stimuli-responsive solid materials reported previously, liquid 1 in response to HCl vapor as a single stimulus can involve dramatically multiple changes in physical properties such as rheological behavior, morphology, as well as photoluminescence. The present ab initio calculation and microsecond-timescale MD simulations reveal that the complexation of 1 and HCl molecules induces a large dipole moment, leading to the formation of stacking structures because of their dipole-dipole interaction. Upon exposure to HCl vapor, in situ microscopic observation of the stimuli-responsive liquid elucidates a self-assembling process involving the formation of the wrinkle structure in a micrometer scale, indicating disorder-order phase transition. Further exposure of 1 to HCl vapor from seconds to hours has an influence on the macroscopic physical properties such as viscosity, viscoelasticity, and photoluminescent colors. The synergy between the experimental and theoretical investigations opens a new strategy to develop a novel class of stimuli-responsive materials showing multiple changes in physical properties.

Controllable Preparation of Ordered and Hierarchically Buckled Structures for Inflatable Tumor Ablation, Volumetric Strain Sensor, and Communication via Inflatable Antenna

Inflatable conducting devices providing improved properties and functionalities are needed for diverse applications. However, the difficult part in making high-performance inflatable devices is the enabling of two-dimensional (2D) buckles with controlled structures on inflatable catheters. Here, we report the fabrication of highly inflatable devices with controllable structures by wrapping the super-aligned carbon nanotube sheet (SACNS) on the pre-inflated catheter. The resulting structure exhibits unique 2D buckled structures including quasi-parallel buckles, crisscrossed buckles, and hierarchically buckled structures, which enables reversible structural changes of 7470% volumetric strain. The 2D SACNS buckled structures show stable electrical conductance and surface wettability during large strain inflation/deflation cycles. Inflatable devices including inflatable tumor ablation, capacitive volumetric strain sensor, and communication via inflatable radio frequency antenna based on these structures are demonstrated.

Fabrication of oriented wrinkles on polydopamine/polystyrene bilayer films

Wrinkles exist widely in nature and our life. In this paper, wrinkles on polydopamine (PDA)/polystyrene (PS) bilayer films were formed by thermal annealing due to the different thermal coefficients of expansion of each layer. The factors that influenced the dimensions of wrinkles were studied. We found that oriented wrinkles could be formed if the bilayer films were patterned with micro-grooves, and the degree of the orientation depended on the thickness of the PDA and the dimensions of the grooves. Combined with the strong adhesion, biocompatibility and reactivity of PDA, the oriented wrinkles on PDA/PS patterned bilayers may find potential application in diffraction gratings, optical sensors and microfluidic devices.

Mechanics and thermal management of stretchable inorganic electronics

Stretchable electronics enables lots of novel applications ranging from wearable electronics, curvilinear electronics to bio-integrated therapeutic devices that are not possible through conventional electronics that is rigid and flat in nature. One effective strategy to realize stretchable electronics exploits the design of inorganic semiconductor material in a stretchable format on an elastomeric substrate. In this review, we summarize the advances in mechanics and thermal management of stretchable electronics based on inorganic semiconductor materials. The mechanics and thermal models are very helpful in understanding the underlying physics associated with these systems, and they also provide design guidelines for the development of stretchable inorganic electronics.

Controlling and prevention of surface wrinkling via size-dependent critical wrinkling strain

Surface wrinkling may occur in a film-substrate system when the applied strain exceeds the critical value. However, the practically required strain for the onset of surface wrinkling can be different from the theoretically predicted value. Here we investigate the film size effect-dependent critical strain for the mechanical strain-induced surface wrinkling via a combination of experiments and theoretical analysis. In the poly(dimethylsiloxane)-based system fabricated by the smart combination of mechanical straining and selective O2 plasma (OP) exposure through Cu grids, the film size effect on the critical wrinkling strain is systematically studied by considering OP exposure duration, the mesh number and geometry of Cu grids. Meanwhile, a simple analytical solution revealing the film size effect is well established, which shows good consistency with the experimental results. This study provides an experimental and theoretical basis for finely tuning the critical wrinkling strain in a simple and quantitative manner, which can find a wide range of applications in such fields as microelectronic circuits and optical devices, where controlling and/or prevention of surface wrinkling are of great importance.

Reinforced shape-tunable microwrinkles formed on a porous-film-embedded elastomer surface

A new structural design is proposed for wrinkling to improve mechanical durability by exploiting a porous polymer film embedded on the surface of an elastomer, which acts as a hard layer, buckles into wrinkles and effectively suppresses fatal failures such as delamination and cracking.

Wrinkling membranes with compliant boundaries

Wrinkled patterns are useful for a wide variety of technological applications ranging from microfluidics to microelectronics. In order to use wrinkled patterns for these applications, both the location and the morphology, i.e. wavelength and amplitude of the wrinkled features, must be precisely controlled. In this paper, a surface was fabricated by placing a thin, flat, continuous glassy film on a topographically-patterned elastomeric substrate to control different wrinkling morphologies and mechanisms on a single surface. With this configuration, we achieved unique surfaces with two distinct regions of wrinkling morphology without changing the film material properties; a region where the film is unsupported and the wrinkling mechanics is dictated only by the film property and the pattern geometry, and a region where the film is supported and wrinkling length scales are dictated by the film and elastomer properties. We demonstrated that the wrinkling wavelength and amplitude scales with geometry and applied strain differently and can be independently controlled in each of the distinct regions.

Superhydrophobic surfaces from hierarchically structured wrinkled polymers

This work reports the creation of superhydrophobic wrinkled surfaces with hierarchical structures at both the nanoscale and microscale. A nanoscale structure with 500 nm line gratings was first fabricated on poly(hydroxyethyl methacrylate) films by nanoimprint lithography while a secondary micro-scale structure was created by spontaneous wrinkling. Compared with random wrinkles whose patterns show no specific orientation, the hierarchical wrinkles exhibit interesting orientation due to confinement effects of pre-imprinted line patterns. The hierarchically wrinkled surfaces have significantly higher water contact angles than random wrinkled surfaces, exhibiting superhydrophobicity with water contact angles higher than 160° and water sliding angle lower than 5°. The hierarchically structured wrinkled surfaces exhibit tunable wettability from hydrophobic to superhydrophobic and there is an observed transition from anisotropic to isotropic wetting behavior achievable by adjusting the initial film thickness.

Controlled free edge effects in surface wrinkling via combination of external straining and selective O2 plasma exposure

Herein the edge effect from the traction-free boundary condition is utilized to direct the spontaneous surface wrinkling. This boundary condition is attained by a simple combination of mechanical straining and selective exposure of polydimethylsiloxane (PDMS) substrate to O2 plasma (OP) through a copper grid. When the strained PDMS sheet is subjected to selective OP treatment, a patterned heterogeneous surface composed of the OP-exposed "hard" oxidized SiOx region (denoted as D1) and the OP-unexposed "soft" region (denoted as D2) is produced. The subsequent full release of the prestrain (ε(pre)) leads to the selective wrinkling in D1, rather than in D2. It is seen that even in D1, no wrinkling occurs in the vicinity of the D1 edge that is perpendicular to the wavevector. Furthermore, the average wrinkle wavelength in D1 (λ(D1)) is smaller than that of the exposed copper grid-free blank area (λ(blank)). This wavelength decrement between λ(D1) and λ(blank), which can be used to roughly estimate the edge-effect extent, increases with the applied mesh number of copper grids and exposure duration, while decreases with the increase of ε(pre). Meanwhile, there exists a decrease in the amplitude of the patterned wrinkles, when compared with that of the blank region. Additionally, hierarchical wrinkling is induced when the strain-free PDMS substrate is selectively exposed to OP, followed by uniaxial stretching and the subsequent blanket exposure. Consequently, oriented wrinkles perpendicular to the stretching direction are generated in D2. With respect to D1, no wrinkling happens or orthogonal wrinkles occur in this region depending on the applied mesh number, exposure duration, and ε(pre). In the above wrinkling process, the combinative edge effects in two perpendicular directions that are involved sequentially have been discussed.

Patterned polymer films via reactive silane infusion-induced wrinkling

A method for simultaneously patterning and functionalizing thin poly(2-hydroxyethyl methacrylate) films through a reactive silane infusion based wrinkling is developed. Wrinkled patterns with tunable wavelengths on submicrometer size are easily produced over large area surfaces and can express a wide variety of chemical functional groups on the surface. The characteristic wavelength of wrinkling scales linearly with initial film thickness, in agreement with a gradationally swollen film model. Results from X-ray photoelectron spectroscopy confirm that the wrinkled film is composed of two layers: a gradient cross-linked top layer and a uniform un-cross-linked bottom layer. The surface chemical properties of wrinkles can be easily tuned by infusion of different functional silanes. Hierarchical wrinkled patterns with micro/nano structure can be achieved by combining wrinkling with other simple lithography methods. Wrinkled nanopatterns can be used as a mold to transfer the topology to a variety of other materials using nanoimprint lithography.

Metastable patterning of plasma nanocomposite films by incorporating cellulose nanowhiskers

A new method is presented for developing patterned, thin nanocomposite films by introducing cellulose nanowhiskers during the pulsed plasma polymerization of maleic anhydride. Metastable film structures develop as a combination of dewetting and buckling phenomena. By controlling the maleic anhydride monomer to cellulose nanowhisker weight ratio, the whiskers can be incorporated into a homogeneously covering patterned polymer film. Excess nanowhiskers are required to prevent complete dewetting and deposit dimensionally stable films. The formation of anchoring points is assumed to stabilize the film through a "pinning" effect to the substrate. The latter control the in-plane film stresses, similar to the effects of surface inhomogeneities such as artificial scratches. The different morphologies are evaluated by optical microscopy, AFM, contact angle measurements, and ellipsometry. Further analysis by infrared spectroscopy and XPS suggests esterification between the maleic anhydride and cellulose moieties.

Polyoctanediol citrate/sebacate bioelastomer films: surface morphology, chemistry and functionality

Elastomeric polyesters synthesized from non-toxic and biocompatible reactants are topical research materials for tissue-engineering applications. In such applications, the morphology, chemistry and functionality of the materials surfaces play a key role. While a number of papers have focused and reported on the fabrication and biological evaluation of elastic polyesters, only a few have attempted to characterise the surfaces of such materials. In this paper, we report on the preparation and surface characterization of films of a co-polyester bioelastomer, polyoctanediol citrate/sebacate (p(OCS)). The co-polymer was synthesized following the standard procedure of polyesterification using three non-toxic monomers (1,8-octanediol, citric acid and sebacic acid) in a catalyst-free environment. Nuclear magnetic resonance spectroscopy was used to monitor the chemical composition of the various p(OCS) elastomers. The p(OCS) films, prepared by both spin-coating and solvent casting of the p(OCS) pre-polymer solutions, were characterized by scanning electron microscopy, UV-Vis titration, photo-acoustic Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy, and tested for their cytocompatibility. The results obtained suggest that the surface morphology, chemistry and the concentration of the surface functional groups can be controlled by simply varying the initial acid concentration (citric/sebacic acids) in the pre-polymer. The films supported the attachment and proliferation of osteoblast-like cells (MG63). This unique approach provides an effective method of controlling and monitoring the fundamental p(OCS) surface properties important for their potential utilisation as a tissue-engineering material.

Slippery or sticky boundary conditions: control of wrinkling in metal-capped thin polymer films by selective adhesion to substrates

Wrinkling patterns at the metallized surface of thin polymer films are shown to be sensitive to the sticky or slippery character of the polymer-substrate interface. Existing theoretical models were expanded to specific boundary conditions (adhesive versus slippery) in order to rationalize these observations. Based on this concept, we were able to propose a new and simple method to orient the wrinkles by chemically patterning the substrate with regions of high and low adhesion.

Highly oriented tunable wrinkling in polymer bilayer films confined with a soft mold induced by water vapor

The authors report the formation of highly oriented wrinkling on the surface of the bilayer [polystyrene (PS)/poly(vinyl pyrrolidone) (PVP)] confined by a polydimethylsiloxane (PDMS) mold in a water vapor environment. When PVP is subjected to water vapor, the polymer loses its mechanical rigidity and changes to a viscous state, which leads to a dramatic change in Young's modulus. This change generates the amount of strain in the bilayer to induce the wrinkling. With a shape-controlled mold, they can get the ordered wrinkles perfectly perpendicular or leaned 45 degrees to the channel orientation of the mold because the orientation of the resultant force changes with the process of water diffusion which drives the surface to form the wrinkling. Additionally, they can get much smaller wrinkles than the stripe spacing of PDMS mold about one order. The wrinkle period changes with the power index of about 0.5 for various values of the multiplication product of the film thicknesses of the two layers, namely, lambda approximately (h(PS)h(PVP))(1/2).

Defect-mediated stripe reordering in wrinkles upon gradual changes in compression direction

We study the stripe rearrangements in microwrinkles subjected to gradual changes in the compression direction. The spatially averaged stripe orientation follows the changing compression direction with a deviation of 3-4 degrees. Meanwhile, the local stripe orientation stays constant for a certain period and a dislocation gliding nearby causes it to jump suddenly in the direction of compression. This sequence repeatedly occurs over the surface. The regular pattern transiently appears in the stripe orientation as a result of the organized glide motions, indicating the interaction between dislocations.

Soft matter with hard skin: From skin wrinkles to templating and material characterization

The English-language dictionary defines wrinkles as "small furrows, ridges, or creases on a normally smooth surface, caused by crumpling, folding, or shrinking". In this paper we review the scientific aspects of wrinkling and the related phenomenon of buckling. Specifically, we discuss how and why wrinkles/buckles form in various materials. We also describe several examples from everyday life, which demonstrate that wrinkling or buckling is indeed a commonplace phenomenon that spans a multitude of length scales. We will emphasize that wrinkling is not always a frustrating feature (, wrinkles in human skin), as it can help to assemble new structures, understand important physical phenomena, and even assist in characterizing chief material properties.