Shape memory polymers with silicon-containing segments

Design of Shape Memory Thermoplastic Material Systems for FDM-Type Additive Manufacturing

The work presented here describes a paradigm for the design of materials for additive manufacturing platforms based on taking advantage of unique physical properties imparted upon the material by the fabrication process. We sought to further investigate past work with binary shape memory polymer blends, which indicated that phase texturization caused by the fused filament fabrication (FFF) process enhanced shape memory properties. In this work, two multi-constituent shape memory polymer systems were developed where the miscibility parameter was the guide in material selection. A comparison with injection molded specimens was also carried out to further investigate the ability of the FFF process to enable enhanced shape memory characteristics as compared to other manufacturing methods. It was found that blend combinations with more closely matching miscibility parameters were more apt at yielding reliable shape memory polymer systems. However, when miscibility parameters differed, a pathway towards the creation of shape memory polymer systems capable of maintaining more than one temporary shape at a time was potentially realized. Additional aspects related to impact modifying of rigid thermoplastics as well as thermomechanical processing on induced crystallinity are also explored. Overall, this work serves as another example in the advancement of additive manufacturing via materials development.

Bioactive Siloxane-Containing Shape-Memory Polymer (SMP) Scaffolds with Tunable Degradation Rates

A material-guided, regenerative approach to heal cranial defects requires a scaffold that cannot only achieve conformal fit into irregular geometries but also has bioactivity and suitable resorption rates. We have previously reported "self-fitting" shape-memory polymer (SMP) scaffolds based on poly(ε-caprolactone) diacrylate (PCL-DA) that shape recover to fill irregular defect geometries. However, PCL-DA scaffolds lack innate bioactivity and degrade very slowly. Polydimethylsiloxane (PDMS) has been shown to impart innate bioactivity and modify degradation rates when combined with organic cross-linked networks. Thus, this work reports the introduction of PDMS segments to form PCL/PDMS SMP scaffolds. These were prepared as co-matrices with three types of macromers to systematically alter PDMS content and cross-link density. Specifically, PCL₉₀-DA was combined with linear-PDMS₆₆-dimethacrylate (DMA) or 4-armed star-PDMS₆₆-tetramethacrylate (TMA) macromers at 90:10, 75:25, and 60:40 wt % ratios. Additionally, a triblock macromer (AcO-PCL₄₅-b-PDMS₆₆-b-PCL₄₅-OAc), having a 65:35 wt % ratio PCL/PDMS, was used. Scaffolds exhibited pore interconnectivity and uniform pore sizes and further maintained excellent shape-memory behavior. Degradation rates increased with PDMS content and reduced cross-link density, with phase separation contributing to this effect. Irrespective of PDMS content, all PCL/PDMS scaffolds exhibited the formation of carbonated hydroxyapatite (HAp) following exposure to simulated body fluid (SBF). While inclusion of PDMS expectedly reduced scaffold modulus and strength, mineralization increased these properties and, in some cases, to values exceeding or similar to the PCL-DA, which did not mineralize.

Fabrication of UV-Crosslinked Flexible Solid Polymer Electrolyte with PDMS for Li-Ion Batteries

Conventional carbonate-based liquid electrolytes have safety issues related to their high flammability and easy leakage. Therefore, it is essential to develop alternative electrolytes for lithium-ion batteries (LIBs). As a potential candidate, solid-polymer electrolytes (SPEs) offer enhanced safety characteristics, while to be widely applied their performance still has to be improved. Here, we have prepared a series of UV-photocrosslinked flexible SPEs comprising poly(ethylene glycol) diacrylate (PEGDA), trimethylolpropane ethoxylate triacrylate (ETPTA), and lithium bis(trifluoromethane sulfonyl)imide (LiTFSI) salt, with the addition of polydimethylsiloxane with acrylated terminal groups (acryl-PDMS) to diminish the crystallinity of the poly(ethylene glycol) chain. Polysiloxanes have gained interest for the fabrication of SPEs due to their unique features, such as decrement of glass transition temperature (T_g), and the ability to improve flexibility and facilitate lithium-ion transport. Freestanding, transparent SPEs with excellent flexibility and mechanical properties were achieved without any supporting backbone, despite the high content of lithium salt, which was enabled by their networked structure, the presence of polar functional groups, and their amorphous structure. The highest ionic conductivity for the developed cross-linked SPEs was 1.75 × 10⁻⁶ S cm⁻¹ at room temperature and 1.07 × 10⁻⁴ S cm⁻¹ at 80 °C. The SPEs demonstrated stable Li plating/stripping ability and excellent compatibility toward metallic lithium, and exhibited high electrochemical stability in a wide range of potentials, which enables application in high-voltage lithium-ion batteries.

Development of Thermo-Responsive Polycaprolactone-Polydimethylsiloxane Shrinkable Nanofibre Mesh

A thermally activated shape memory polymer based on the mixture of polycaprolactone (PCL) and polydimethylsiloxane (PDMS) was fabricated into the nanofibre mesh using the electrospinning process. The added percentages of the PDMS segment in the PCL-based polymer influenced the mechanical properties. Polycaprolactone serves as a switching segment to adjust the melting temperature of the shape memory electro-spun PCL–PDMS scaffolds to our body temperature at around 37 °C. Three electro-spun PCL–PDMS copolymer nanofibre samples, including PCL₆–PDMS₄, PCL₇–PDMS₃ and PCL₈–PDMS₂, were characterised to study the thermal and mechanical properties along with the shape memory responses. The results from the experiment showed that the PCL switching segment ratio determines the crystallinity of the copolymer nanofibres, where a higher PCL ratio results in a higher degree of crystallinity. In contrast, the results showed that the mechanical properties of the copolymer samples decreased with the PCL composition ratio. After five thermomechanical cycles, the fabricated copolymer nanofibres exhibited excellent shape memory properties with 98% shape fixity and above 100% recovery ratio. Moreover, biological experiments were applied to evaluate the biocompatibility of the fabricated PCL–PDMS nanofibre mesh. Owing to the thermally activated shape memory performance, the electro-spun PCL–PDMS fibrous mesh has a high potential for biomedical applications such as medical shrinkable tubing and wire.

Shape-Memory-Recovery Characteristics of Microcellular Foamed Thermoplastic Polyurethane

We investigated the shape-recovery characteristics of thermoplastic polyurethane (TPU) with a microcellular foaming process (MCP). Additionally, we investigated the correlation between changes in the microstructure and the shape-recovery characteristics of the polymers. TPU was selected as the base material, and the shape-recovery characteristics were confirmed using a universal testing machine, by manufacturing dog-bone-type injection-molded specimens. TPUs are reticular polymers with both soft and hard segments. In this study, we investigated the shape-memory mechanism of foamed polymers by maximizing the shape-memory properties of these polymers through a physical foaming process. Toward this end, TPU specimens were prepared by varying the gas pressure, foaming temperature, and type of foaming gas in the batch MCP. The effects of internal structural changes were investigated. These experimental variables affected the microstructure and shape-recovery characteristics of the foamed polymer. The generated cell density changed, which affected the shape-recovery characteristics. In general, a higher cell density corresponded to a higher shape-recovery ratio.

Organic–inorganic shape memory thermoplastic polyurethane based on polycaprolactone and polydimethylsiloxane

We report an organic–inorganic SMP comprising PCL and PDMS that exhibits extremely fast-response time at body temperature and thermoplasticity that allows for solvent processing. The SMP recovered to the programmed shape in less than 0.5 seconds.

Electron Beam Crosslinked Polyurethane Shape Memory Polymers with Tunable Mechanical Properties

Novel electron beam crosslinked polyurethane shape memory polymers with advanced processing capabilities and tunable thermomechanical properties have been synthesized and characterized. We demonstrate the ability to manipulate crosslink density in order to finely tune rubbery modulus, strain capacity, ultimate tensile strength, recovery stress, and glass transition temperature. This objective is accomplished for the first time in a low-molecular-weight polymer system through the precise engineering of thermoplastic resin precursors suitable for mass thermoplastic processing. Neurovascular stent prototypes were fabricated by dip-coating and laser machining to demonstrate processability.

Inorganic-organic shape memory polymer (SMP) foams with highly tunable properties

Thermoresponsive shape memory polymers (SMPs) are a class of smart materials that can return from a temporary to a permanent shape with the application of heat. Porous SMP foams exhibit unique properties versus solid, nonporous SMPs, enabling their utility in different applications, including some in the biomedical field. Reports on SMP foams have focused on those based on organic polymer systems. In this study, we have prepared inorganic-organic SMP foams comprising inorganic polydimethylsiloxane (PDMS) segments and organic poly(ε-caprolactone) PCL segments. The PCL segments served as switching segments to induce shape changing behavior whereas the length of the PDMS soft segment was systematically tuned. SMP foams were formed via the photochemical cure of acrylated (AcO) macromers AcO-PCL(40)-block-PDMS(m)-block-PCL(40)-OAc (m = 0, 20, 37, 66 and 130) using a revised solvent casting/particulate leaching (SCPL) method. By varying the PDMS segment length, PDMS-PCL foams having excellent shape memory behavior were obtained that exhibited highly tunable properties, including pore size, % porosity, compressive modulus, and degradation rate.

Porous inorganic-organic shape memory polymers

Thermoresponsive shape memory polymers (SMPs) are a type of stimuli-sensitive materials that switch from a temporary shape back to their permanent shape upon exposure to heat. While the majority of SMPs have been fabricated in the solid form, porous SMP foams exhibit distinct properties and are better suited for certain applications, including some in the biomedical field. Like solid SMPs, SMP foams have been restricted to a limited group of organic polymer systems. In this study, we prepared inorganic-organic SMP foams based on the photochemical cure of a macromer comprised of inorganic polydimethylsiloxane (PDMS) segments and organic poly(ε-caprolactone) (PCL) segments, diacrylated PCL(40)-block-PDMS(37)-block-PCL(40). To achieve tunable pore size with high interconnectivity, the SMP foams were prepared via a refined solvent-casting/particulate-leaching (SCPL) method. By varying design parameters such as degree of salt fusion, macromer concentration in the solvent and salt particle size, the SMP foams with excellent shape memory behavior and tunable pore size, pore morphology, and modulus were obtained.

PCL-based Shape Memory Polymers with Variable PDMS Soft Segment Lengths

Thermoresponsive shape memory polymers (SMPs) are stimuli-responsive materials that return to their permanent shape from a temporary shape in response to heating. The design of new SMPs which obtain a broader range of properties including mechanical behavior is critical to realize their potential in biomedical as well as industrial and aerospace applications. To tailor the properties of SMPs, "AB networks" comprised of two distinct polymer components have been investigated but are overwhelmingly limited to those in which both components are organic. In this present work, we prepared inorganic-organic SMPs comprised of inorganic polydimethyl-siloxane (PDMS) segments of varying lengths and organic poly(ε-caprolactone) (PCL) segments. PDMS has a particularly low T(g) (-125 °C) which makes it a particularly effective soft segment to tailor the mechanical properties of PCL-based SMPs. The SMPs were prepared via the rapid photocure of solutions of diacrylated PCL(40)-block-PDMS(m)-block-PCL(40) macromers (m = 20, 37, 66 and 130). The resulting inorganic-organic SMP networks exhibited excellent shape fixity and recovery. By changing the PDMS segment length, the thermal, mechanical, and surface properties were systematically altered.