Predicting Sodium-Ion Battery Performance through Surface Chemistry Analysis and Textural Properties of Functionalized Hard Carbons Using AI

Traditionally, the performance of sodium-ion batteries has been predicted based on a single characteristic of the electrodes and its relationship to specific capacity increase. However, recent studies have shown that this hypothesis is incorrect because their performance depends on multiple physical and chemical variables. Due to the above, the present communication shows machine learning as an innovative strategy to predict the performance of functionalized hard carbon anodes prepared from grapefruit peels. In this sense, a three-layer feed-forward Artificial Neural Network (ANN) was designed. The inputs used to feed the ANN were the physicochemical characteristics of the materials, which consisted of mercury intrusion porosimetry data (SHg and average pore), elemental analysis (C, H, N, S), ID/IG ratio obtained from RAMAN studies, and X-ray photoemission spectroscopy data of the C1s, N1s, and O1s regions. In addition, two more inputs were added: the cycle number and the applied C-rate. The ANN architecture consisted of a first hidden layer with a sigmoid transfer function and a second layer with a log-sigmoid transfer function. Finally, a sigmoid transfer function was used in the output layer. Each layer had 10 neurons. The training algorithm used was Bayesian regularization. The results show that the proposed ANN correctly predicts (R2 > 0.99) the performance of all materials. The proposed strategy provides critical insights into the variables that must be controlled during material synthesis to optimize the process and accelerate progress in developing tailored materials.

Regulation Strategies for Fe-N-C and Co-N-C Catalysts for the Oxygen Reduction Reaction

Proton exchange membrane fuel cells (PEMFCs) and alkaline membrane fuel cells (AEMFCs) have received great attention as energy devices of the next generation. Accelerating oxygen reduction reaction (ORR) kinetics is the key to improve PEMFC and AEMFC performance. Platinum-based catalysts are the most widely used catalysts for the ORR, but their high price and low abundance limit the commercialization of fuel cells. Non-noble metal-nitrogen-carbon (M-N-C) is considered to be the most likely material class to replace Pt-based catalysts, among which Fe-N-C and Co-N-C have been widely studied due to their excellent intrinsic ORR performance and have made great progress in the past decades. With the improvement of synthesis technology and a deeper understanding of the ORR mechanism, some reported Fe-N-C and Co-N-C catalysts have shown excellent ORR activity close to that of commercial Pt/C catalysts. Inspired by the progress, regulation strategies for Fe-N-C and Co-N-C catalysts are summarized in this Review from 5 perspectives: (1) coordinated atoms, (2) environmental heteroatoms and defects, (3) dual-metal active sites, (4) metal-based particle promoters, and (5) curved carbon layers. We also make suggestions on some challenges facing Fe-N-C and Co-N-C research.

A Review on Catalytic Fast Co-Pyrolysis Using Analytical Py-GC/MS

Py-GC/MS combines pyrolysis with analytical tools of gas chromatography (GC) and mass spectrometry (MS) and is a quick and highly effective method to analyse the volatiles generated from small amounts of feeds. The review focuses on using zeolites and other catalysts in the fast co-pyrolysis of various feedstocks, including biomass wastes (plants and animals) and municipal waste materials, to improve the yield of specific volatile products. The utilisation of zeolite catalysts, including HZSM-5 and nMFI, results in a synergistic reduction of oxygen and an increase in the hydrocarbon content of pyrolysis products. The literature works also indicate HZSM-5 produced the most bio-oil and had the least coke deposition among the zeolites tested. Other catalysts, such as metals and metal oxides, and feedstocks that act as catalysts (self-catalysis), such as red mud and oil shale, are also discussed in the review. Combining catalysts, such as metal oxides and HZSM-5, further improves the yields of aromatics during co-pyrolysis. The review highlights the need for further research on the kinetics of the processes, optimisation of feed-to-catalyst ratios, and stability of catalysts and products.

Synthesis and performance of a cathode catalyst derived from areca nut husk in microbial fuel cell

The role of the cathode catalyst is crucial in a single chamber Microbial Fuel Cell (MFC) to overcome the energy barrier. The present work aims todevelop a metal-free cathode catalyst from anagro-waste, areca nut husk and to evaluate its performance in MFC. Activated carbon with amorphous graphitic structure was synthesised at a pyrolysis temperature of 500 °C from the areca nut husk. The surface area of activated carbon is 1261.6 m²/g with an average particle size of 35.23 μm. The electrochemical characterisation of the cathode in oxygen saturated atmosphere reveals, a loading rate of 5 mg/cm² possesses an equivalent conductivity to that of Pt catalyst. An Open Circuit voltage of 864 mV with a power density of 590 mW/m² and a current density of 1.03517 A/m² at 611.8 Ω was obtained. These results make the novel metal free catalyst a potential alternative to metal-based catalysts.

Effective Approaches for Designing Stable M-Nx /C Oxygen-Reduction Catalysts for Proton-Exchange-Membrane Fuel Cells

The large-scale commercialization of proton-exchange-membrane fuel cells (PEMFCs) is extremely limited by their costly platinum-group metals (PGMs) catalysts, which are used for catalyzing the sluggish oxygen reduction reaction (ORR) kinetics at the cathode. Among the reported PGM-free catalysts so far, metal-nitrogen-carbon (M-N_x /C) catalysts hold a great potential to replace PGMs catalysts for the ORR due to their excellent initial activity and low cost. However, despite tremendous progress in this field in the past decade, their further applications are restricted by fast degradation under practical conditions. Herein, the theoretical fundamentals of the stability of the M-N_x /C catalysts are first introduced in terms of thermodynamics and kinetics. The primary degradation mechanisms of M-N_x /C catalysts and the corresponding mitigating strategies are discussed in detail. Finally, the current challenges and the prospects for designing highly stable M-N_x /C catalysts are outlined.

Kinetic Diagnostics and Synthetic Design of Platinum Group Metal-Free Electrocatalysts for the Oxygen Reduction Reaction Using Reactivity Maps and Site Utilization Descriptors

The experimental development of catalytically ever-more active platinum group metal (PGM)-free materials for the oxygen reduction reaction (ORR) at fuel cell cathodes has been until recently a rather empirical iteration of synthesis and testing. Here, we present how kinetic reactivity maps based on kinetic descriptors of PGM-free single-metal-site ORR electrocatalysts can help to better understand the origin of catalytic reactivity and help to derive rational synthetic guidelines toward improved catalysts. Key in our analysis are the catalytic surface site density (SD) and the catalytic turnover frequency (TOF) in their role as controlling kinetic parameters for the ORR reactivity of PGM-free nitrogen-coordinated single-metal M-site carbon (MNC) catalysts. SD-TOF plots establish two-dimensional reactivity maps. We also consider the ratio between SD and the total number of single-metal sites in the bulk, referred to as the site utilization factor, which we propose as another guiding parameter for optimizing the synthesis of MNC catalysts. Exemplified by two sets of FeNC, CoNC, and SnNC catalysts prepared using two distinctly different N- and C-precursor material classes (Zn-based zeolitic imidazolate frameworks and covalent polyaniline), we comparatively diagnose the intrinsic kinetic ORR parameters as well as structural, morphological, and chemical properties. From there, we derive and discuss possible synthetic guidelines for further improvements. Our approach can be extended to other families of catalysts and may involve kinetic performance data of idealized liquid-electrolyte cells as well as gas diffusion layer-type flow cells.

Recent Advances in ZIF-Derived Atomic Metal-N-C Electrocatalysts for Oxygen Reduction Reaction: Synthetic Strategies, Active Centers, and Stabilities

Exploring highly active, stable electrocatalysts with earth-abundant metal centers for the oxygen reduction reaction (ORR) is essential for sustainable energy conversion. Due to the high cost and scarcity of platinum, it is a general trend to develop metal-N-C (M-N-C) electrocatalysts, especially those prepared from the zeolite imidazolate framework (ZIF) to replace/minimize usage of noble metals in ORR electrocatalysis for their amazingly high catalytic efficiency, great stability, and readily-tuned electronic structure. In this review, the most pivotal advances in mechanisms leading to declined catalytic performance, synthetic strategies, and design principles in engineering ZIF-derived M-N-C for efficient ORR catalysis, are presented. Notably, this review focuses on how to improve intrinsic ORR activity, such as M-N_x -C_y coordination structures, doping metal-free heteroatoms in M-N-C, dual/multi-metal sites, hydrogen passivation, and edge-hosted M-N_x . Meanwhile, how to increase active sites density, including formation of M-N complex, spatial confinement effects, and porous structure design, are discussed. Thereafter, challenges and future perspectives of M-N-C are also proposed. The authors believe this instructive review will provide experimental and theoretical guidance for designing future, highly active ORR electrocatalysts, and facilitate their applications in diverse ORR-related energy technologies.

In Situ/Operando Insights into the Stability and Degradation Mechanisms of Heterogeneous Electrocatalysts

The further commercialization of renewable energy conversion and storage technologies requires heterogeneous electrocatalysts that meet the exacting durability target. Studies of the stability and degradation mechanisms of electrocatalysts are expected to provide important breakthroughs in stability issues. Accessible in situ/operando techniques performed under realistic reaction conditions are therefore urgently needed to reveal the nature of active center structures and establish links between the structural motifs in a catalyst and its stability properties. This review highlights recent research advances regarding in situ/operando techniques and improves the understanding of the stabilities of advanced heterogeneous electrocatalysts used in a diverse range of electrochemical reactions; it also proposes some degradation mechanisms. The review concludes by offering suggestions for future research.

Improving the Stability of Non-Noble-Metal M-N-C Catalysts for Proton-Exchange-Membrane Fuel Cells through M-N Bond Length and Coordination Regulation

An effective and universal strategy is developed to enhance the stability of the non-noble-metal M-N_x /C catalyst in proton exchange membrane fuel cells (PEMFCs) by improving the bonding strength between metal ions and chelating polymers, i.e., poly(acrylic acid) (PAA) homopolymer and poly(acrylic acid-maleic acid) (P(AA-MA)) copolymer with different AA/MA ratios. Mössbauer spectroscopy and X-ray absorption spectroscopy (XAS) reveal that the optimal P(AA-MA)-Fe-N catalyst with a higher Fe³⁺ -polymer binding constant possesses longer FeN bonds and exclusive Fe-N₄ /C moiety compared to PAA-Fe-N, which consists of ≈15% low-coordinated Fe-N₂ /N₃ structures. The optimized P(AA-MA)-Fe-N catalyst exhibits outstanding ORR activity and stability in both half-cell and PEMFC cathodes, with the retention rate of current density approaching 100% for the first 37 h at 0.55 V in an H₂ -air fuel cell. Density functional theory (DFT) calculations suggest that the Fe-N₄ /C site could optimize the difference between the adsorption energy of the Fe atoms on the support (E_ad ) and the bulk cohesive energy (E_coh ) relative to Fe-N₂ /N₃ moieties, thereby strongly stabilizing Fe centers against demetalation.

Bionic Preparation of CeO2-Encapsulated Nitrogen Self-Doped Biochars for Highly Efficient Oxygen Reduction

This study reports the superior performance of novel carbonaceous materials, CeO₂-encapsulated nitrogen-doped biochars [BC-Ce-X (X = 1 and 2)], for oxygen reduction reaction (ORR). The biomass precursor of this value-added biochar material was biomimetically prepared via a hydroponic operation in the Ce-enriched solution. The characterization results showed that CeO₂ with large amounts of oxygen vacancies was stably embedded in the N self-doped biochars during the pyrolytic processes. The measured specific surface areas of cerium-free biochar (BC sample), BC-Ce-1, and BC-Ce-2 were 79, 566, and 518 m²/g, respectively. The BC-Ce-X (X = 1 and 2) showed excellent ORR performances with onset potentials of ∼0.90-0.91 V, which outperformed the commercial 10 wt % Pt/C and BC. Compared with Pt/C, the BC-Ce-2 had better methanol tolerance and stability. Also, BC-Ce-2 displayed excellent electrochemical activity for Zn/air batteries. Controlled experiments and density functional theoretical calculations illustrated the synergistic effect between the pyri-N/C centers and CeO₂ with oxygen vacancies in ORR. The Lewis base sites, created by pyri-N and oxygen vacancies, greatly facilitated the chemisorption of O₂ molecules.

Recent progress in pyrolyzed carbon materials as electrocatalysts for the oxygen reduction reaction

This review reports some recent advances in pyrolytic carbon as an ORR catalyst and explores its structure–activity relationship.

Theoretical research on the oxidation mechanism of doped carbon based catalysts for oxygen reduction reaction

To understand the essential reasons of poor durability and rapid initial performance loss of heteroatom doped graphene catalysts during the electrochemical oxygen reduction reaction (ORR) process, it is necessary to explore the detailed mechanism of carbon active site oxidation reaction (COR) at different electrode potentials, as it may greatly influence the ORR activity. Herein, density functional theory (DFT) calculation is used to investigate all possible COR mechanisms, including Direct-COR and Indirect-COR, on four typical doped-graphene, and understand the competing relation between COR and ORR from a thermodynamic point of view. Our systematic calculations found that the Direct-COR is affected directly by the structural stability of doped-graphene relative to pure graphite, and the Indirect-COR can be accelerated largely by the ORR process due to the ORR intermediate, such as O and OOH. The competition relation between COR and ORR is mainly influenced by the interaction between the doped-graphene and reaction species, stability of doped-structure, ORR mechanism, and electrode potential. For COR, the partial oxidation of doped-graphene is the dominant oxidation reaction compared to complete oxidation in the ORR potential range. More importantly, both partial and complete oxidation of doped-graphene can remarkably depress the ORR activity. Hence, COR should be one of the major contributors to the rapid initial performance loss of carbon based catalysts in stability testing. Our results provide a comprehensive and deep understanding of the oxidation of carbon active sites on doped-graphene surfaces and can guide the design of more robust doped-carbon based catalysts.

3D interconnected nitrogen-self-doped carbon aerogels as efficient oxygen reduction electrocatalysts derived from biomass gelatin

Development of efficient metal-free electrocatalysts derived from biomass with high activity towards oxygen reduction reaction (ORR) has gained significance attention due to their low manufacturing cost, environmental friendliness and easy large-scale production. Hence, we present a facile method to prepare nitrogen-self-doped carbon aerogels (NSCAs) with a three-dimensional (3D) interconnected porous structure and large surface area. The sample is prepared via high-temperature pyrolysis using gelatin as precursor and sodium chloride (NaCl) as sacrificial template. The obtained NSCA-800 catalyst shows excellent ORR performance in O2-saturated alkaline electrolyte, which is comparable to a commercial Pt/C catalyst, in terms of its onset potential (0.92 V vs. RHE), half-wave potential (0.77 V vs. RHE), and limited current density (5.31 mA cm-2). Particularly, the NSCA-800 catalyst exhibits outstanding long-term stability, its ORR kinetic current still retains 95.7% after a continuous 4 h test while that for commercial Pt/C retains just 74.3%. The sustainable biomass gelatin is a promising precursor for the development of carbon materials as effective ORR catalysts.

PGM-Free Cathode Catalysts for PEM Fuel Cells: A Mini-Review on Stability Challenges

In recent years, significant progress has been achieved in the development of platinum group metal-free (PGM-free) oxygen reduction reaction (ORR) catalysts for proton exchange membrane (PEM) fuel cells. At the same time the limited durability of these catalysts remains a great challenge that needs to be addressed. This mini-review summarizes the recent progress in understanding the main causes of instability of PGM-free ORR catalysts in acidic environments, focusing on transition metal/nitrogen codoped systems (M-N-C catalysts, M: Fe, Co, Mn), particularly MN_x moiety active sites. Of several possible degradation mechanisms, demetalation and carbon oxidation are found to be the most likely reasons for M-N-C catalysts/cathodes degradation.

Highly Stable Single-Atom Catalyst with Ionic Pd Active Sites Supported on N-Doped Carbon Nanotubes for Formic Acid Decomposition

Single-atom catalysts with ionic Pd active sites supported on nitrogen-doped carbon nanotubes have been synthesized with a palladium content of 0.2-0.5 wt %. The Pd sites exhibited unexpectedly high stability up to 500 °C in a hydrogen atmosphere which was explained by coordination of the Pd ions by nitrogen-containing fragments of graphene layers. The active sites showed a high rate of gas-phase formic acid decomposition yielding hydrogen. An increase in Pd content was accompanied by the formation of metallic nanoparticles with a size of 1.2-1.4 nm and by a decrease in the catalytic activity. The high stability of the single-atom Pd sites opens possibilities for using such catalysts in high-temperature reactions.

Confining nano-sized platinum in nitrogen doped ordered mesoporous carbon: An effective approach toward efficient and robust hydrogen evolution electrocatalyst

Despite recent progress in the development of earth abundant electrochemical catalyst for hydrogen evolution reaction (HER), Pt based materials still stand as the state of the art HER catalyst. Due to the high cost of Pt, it is desirable to increase the utilization efficiency of Pt in practical HER process to a realize cost effective hydrogen production. Herein, we repot a novel nitrogen doped ordered mesoporous carbon supported Pt (Pt@NOMC-A) catalyst with a low Pt loading of 7.2 wt% and show that the synergy between Pt nanoparticles and carbon support, as well as the physical confinement offered by the carbon support enhance the electrochemical performance of the novel catalyst. Pt@NOMC-A exhibits a low HER overpotential comparable with commercial 20 wt% Pt/C catalyst under acidic, neutral and alkaline condition. Furthermore, Pt@NOMC-A shows a superior electrochemical stability under working conditions suppressing that of commercial Pt/C catalyst.

Advanced Architectures and Relatives of Air Electrodes in Zn-Air Batteries

Zn-air batteries are becoming the promising power sources for portable and wearable electronic devices and hybrid/electric vehicles because of their high specific energy density and the low cost for next-generation green and sustainable energy technologies. An air electrode integrated with an oxygen electrocatalyst is the most important component and inevitably determines the performance and cost of a Zn-air battery. This article presents exciting advances and challenges related to air electrodes and their relatives. After a brief introduction of the Zn-air battery, the architectures and oxygen electrocatalysts of air electrodes and relevant electrolytes are highlighted in primary and rechargeable types with different configurations, respectively. Moreover, the individual components and major issues of flexible Zn-air batteries are also highlighted, along with the strategies to enhance the battery performance. Finally, a perspective for design, preparation, and assembly of air electrodes is proposed for the future innovations of Zn-air batteries with high performance.

New Method to Synthesize Highly Active and Durable Chemically Ordered fct-PtCo Cathode Catalyst for PEMFCs

In the bottom-up synthesis strategy performed in this study, the Co-catalyzed pyrolysis of chelate-complex and activated carbon black at high temperatures triggers the graphitization reaction which introduces Co particles in the N-doped graphitic carbon matrix and immobilizes N-modified active sites for the oxygen reduction reaction (ORR) on the carbon surface. In this study, the Co particles encapsulated within the N-doped graphitic carbon shell diffuse up to the Pt surface under the polymer protective layer and forms a chemically ordered face-centered tetragonal (fct) Pt-Co catalyst PtCo/CCCS catalyst as evidenced by structural and compositional studies. The fct-structured PtCo/CCCS at low-Pt loading (0.1 mg_Pt cm^-2) shows 6% higher power density than that of the state-of-the-art commercial Pt/C catalyst. After the MEA durability test of 30 000 potential cycles, the performance loss of the catalyst is negligible. The electrochemical surface area loss is less than 40%, while that of commercial Pt/C is nearly 80%. After the accelerated stress test, the uniform catalyst distribution is retained and the mean particle size increases approximate 1 nm. The results obtained in this study indicated that highly stable compositional and structural properties of chemically ordered PtCo/CCCS catalyst contribute to its exceptional catalyst durability.

"Wiring" Fe-Nx -Embedded Porous Carbon Framework onto 1D Nanotubes for Efficient Oxygen Reduction Reaction in Alkaline and Acidic Media

This study presents a novel metal-organic-framework-engaged synthesis route based on porous tellurium nanotubes as a sacrificial template for hierarchically porous 1D carbon nanotubes. Furthermore, an ultrathin Fe-ion-containing polydopamine layer has been introduced to generate highly effective FeN_x C active sites into the carbon framework and to induce a high degree of graphitization. The synergistic effects between the hierarchically porous 1D carbon structure and the embedded FeN_x C active sites in the carbon framework manifest in superior catalytic activity toward oxygen reduction reaction (ORR) compared to Pt/C catalyst in both alkaline and acidic media. A rechargeable zinc-air battery assembled in a decoupled configuration with the nonprecious pCNT@Fe@GL/CNF ORR electrode and Ni-Fe LDH/NiF oxygen evolution reaction (OER) electrode exhibits charge-discharge overpotentials similar to the counterparts of Pt/C ORR electrode and IrO₂ OER electrode.

Nitrogen-Doped Carbon Nanoparticle-Carbon Nanofiber Composite as an Efficient Metal-Free Cathode Catalyst for Oxygen Reduction Reaction

Metal-free nitrogen-doped carbon materials are currently considered at the forefront of potential alternative cathode catalysts for the oxygen reduction reaction (ORR) in fuel cell technology. Despite numerous efforts in this area over the past decade, rational design and development of a new catalyst system based on nitrogen-doped carbon materials via an innovative approach still present intriguing challenges in ORR catalysis research. Herein, a new kind of nitrogen-doped carbon nanoparticle-carbon nanofiber (NCNP-CNF) composite with highly efficient and stable ORR catalytic activity has been developed via a new approach assisted by a solution plasma process. The integration of NCNPs and CNFs by the solution plasma process can lead to a unique morphological feature and modify physicochemical properties. The NCNP-CNF composite exhibits a significantly enhanced ORR activity through a dominant four-electron pathway in an alkaline solution. The enhancement in ORR activity of NCNP-CNF composite can be attributed to the synergistic effects of good electron transport from highly graphitized CNFs as well as abundance of exposed catalytic sites and meso/macroporosity from NCNPs. More importantly, NCNP-CNF composite reveals excellent long-term durability and high tolerance to methanol crossover compared with those of a commercial 20 wt % supported on Vulcan XC-72. We expect that NCNP-CNF composite prepared by this synthetic approach can be a promising metal-free cathode catalyst candidate for ORR in fuel cells and metal-air batteries.