Review of Recent Progress on Silicone Rubber Composites for Multifunctional Sensor Systems

The latest progress (the year 2021-2024) on multifunctional sensors based on silicone rubber is reported. These multifunctional sensors are useful for real-time monitoring through relative resistance, relative current change, and relative capacitance types. The present review contains a brief overview and literature survey on the sensors and their multifunctionalities. This contains an introduction to the different functionalities of these sensors. Following the introduction, the survey on the types of filler or rubber and their fabrication are briefly described. The coming section deals with the fabrication methodology of these composites where the sensors are integrated. The special focus on mechanical and electro-mechanical properties is discussed. Electro-mechanical properties with a special focus on response time, linearity, and gauge factor are reported. The next section of this review reports the filler dispersion and its role in influencing the properties and applications of these sensors. Finally, various types of sensors are briefly reported. These sensors are useful for monitoring human body motions, breathing activity, environment or breathing humidity, organic gas sensing, and, finally, smart textiles. Ultimately, the study summarizes the key takeaway from this review article. These conclusions are focused on the merits and demerits of the sensors and are followed by their future prospects.

Bioinspired Organic Porous Coupling Agent for Enhancement of Nanoparticle Dispersion and Interfacial Strength

Composite materials have significantly advanced with the integration of inorganic nanoparticles as fillers in polymers. Achieving fine dispersion of these nanoparticles within the composites, however, remains a challenge. This study presents a novel solution inspired by the natural structure of Xanthium. We have developed a polymer of intrinsic microporosity (PIM)-based porous coupling agent, named PCA. PCA's rigid backbone structure enhances interfacial interactions through a unique intermolecular interlocking mechanism. This approach notably improves the dispersion of SiO2 nanoparticles in various organic solvents and low-polarity polymers. Significantly, PCA-modified SiO2 nanoparticles embedded in polyisoprene rubber showed enhanced mechanical properties. The Young's modulus increases to 30.7 MPa, compared to 5.4 MPa in hexadecyltrimethoxysilane-modified nanoparticles. Further analysis shows that PCA-modified composites not only become stiffer but also gain strength and ductility. This research demonstrates a novel biomimetic strategy for enhancing interfacial interactions in composites, potentially leading to stronger, more versatile composite materials.

Fabrication of High-Performance Natural Rubber Composites with Enhanced Filler-Rubber Interactions by Stearic Acid-Modified Diatomaceous Earth and Carbon Nanotubes for Mechanical and Energy Harvesting Applications

Mechanical robustness and high energy efficiency of composite materials are immensely important in modern stretchable, self-powered electronic devices. However, the availability of these materials and their toxicities are challenging factors. This paper presents the mechanical and energy-harvesting performances of low-cost natural rubber composites made of stearic acid-modified diatomaceous earth (mDE) and carbon nanotubes (CNTs). The obtained mechanical properties were significantly better than those of unfilled rubber. Compared to pristine diatomaceous earth, mDE has higher reinforcing efficiencies in terms of mechanical properties because of the effective chemical surface modification by stearic acid and enhanced filler-rubber interactions. The addition of a small amount of CNT as a component in the hybrid filler systems not only improves the mechanical properties but also improves the electrical properties of the rubber composites and has electromechanical sensitivity. For example, the fracture toughness of unfilled rubber (9.74 MJ/m3) can be enhanced by approximately 484% in a composite (56.86 MJ/m3) with 40 phr (per hundred grams of rubber) hybrid filler, whereas the composite showed electrical conductivity. At a similar mechanical load, the energy-harvesting efficiency of the composite containing 57 phr mDE and 3 phr CNT hybrid filler was nearly double that of the only 3 phr CNT-containing composite. The higher energy-harvesting efficiency of the mDE-filled conductive composites may be due to their increased dielectric behaviour. Because of their bio-based materials, rubber composites made by mDE can be considered eco-friendly composites for mechanical and energy harvesting applications and suitable electronic health monitoring devices.

Review on Heat Generation of Rubber Composites

Rubber composites are extensively used in industrial applications for their exceptional elasticity. The fatigue temperature rise occurs during operation, resulting in a serious decline in performance. Reducing heat generation of the composites during cyclic loading will help to avoid substantial overheating that most likely results in the degradation of materials. Herein, we discuss the two main reasons for heat generation, including viscoelasticity and friction. Influencing factors of heat generation are highlighted, including the Payne effect, Mullins effect, interface interaction, crosslink density, bond rubber content, and fillers. Besides, theoretical models to predict the temperature rise are also analyzed. This work provides a promising way to achieve advanced rubber composites with high performance in the future.

Preparation of Natural Rubber Composites with High Silica Contents Using a Wet Mixing Process

A wet mixing process is proposed for filled rubber composites with a high silica loading to overcome the drawbacks of high energy consumption and workplace contamination of the conventional dry mixing process. Ball milling was adopted for preparing the silica dispersion because it has a simple structure, is easy to operate, and is a low-cost process that can be easily scaled up for industrial production. The response surface methodology was used to optimize the making of the silica dispersion. The optimum conditions for a well-dispersed silica suspension with the smallest silica particle size of 4.9 mm were an about 22% silica content and 62 h of ball milling. The effects of dry and wet mixing methods on the properties of silica-filled rubber composites were investigated in a broad range of silica levels from low to high loadings. The mixing method choice had little impact on the properties of rubber composites with low silica loadings. The silica-filled rubber demonstrated in this study, however, shows superior characteristics over the rubber composite prepared with conventional dry mixing, particularly with high silica loadings. When compared to silica-filled natural rubbers prepared by dry mixing (dry silica rubber, DSR), the wet mixing (for WSR) produced smaller silica aggregates with better dispersion. Due to the shorter heat history, the WSR exhibits superior curing characteristics such as a longer scorch time (2.2-3.3 min for WSR and 1.0-2.1 min for DSR) and curing time (4.1-4.5 min for WSR and 2.2-3.1 min for DSR). Additionally, the WSR has superior mechanical properties (hardness, modulus, tensile strength, and especially the elongation at break (420-680% for WSR and 360-620% DSR)) over the DSR. The rolling resistance of WSR is lower than that of DSR. However, the reversed trend on the wet skid resistance is observed.

Influence of the Silica Specific Surface Area and Ionic Liquids on the Curing Characteristics and Performance of Styrene-Butadiene Rubber Composites

In this work, we present the effect of silica’s specific surface area (180 m²·g⁻¹ and 380 m²·g⁻¹, respectively) on the crosslinking of styrene–butadiene rubber (SBR) composites, as well as their crosslink density and functional properties, such as thermal stability, damping behavior, resistance to thermo-oxidative aging, and tensile properties. Ionic liquids (ILs) with a bromide anion and different cations, i.e., 1-butyl-3-methylimidazolium (Bmi), 1-butyl-3-methylpyrrolidinium (Bmpyr), and 1-butyl-3-methylpiperidinium (Bmpip), were used to enhance the cure characteristics of SBR compounds and the functional properties of SBR vulcanizates. It was proven that apart from the silica’s specific surface area, the filler–polymer and filler–filler physical interactions have a significant impact on the vulcanization kinetics of silica-filled SBR composites. Additionally, the performed studies have shown that ILs positively affected the dispersion of silica’s particles and reduced their ability to form agglomerates in the elastomer matrix, which enhanced the functional properties of the SBR vulcanizates.

Surface Energy Mapping of Modified Silica Using IGC Technique at Finite Dilution

The reinforcing silica filler, which can be more than 40% of an elastomer composite, plays a key role to achieve the desired mechanical properties in elastomer vulcanizates. However, the highly hydrophilic nature of silica surface causes silica particle aggregation. It remained a challenge for many tire manufacturers when using silica-filled elastomer compounds. Here, the silica surface energy changes when the surface is modified with coupling or noncoupling silanes; coupling silanes can covalently bond the silica to the elastomers. The surface energy of silica was determined using inverse gas chromatography (IGC) at finite dilution (FD-IGC) and found to be reduced by up to 50% when the silica surface was silanized. The spatial distribution of silica aggregates within the tire matrix is determined by transmission electron microscopy (TEM) and a direct correlation between aggregate size (silica microdispersion) and work of cohesion from IGC is reported, highlighting surface energy and work of cohesion being excellent indicators of the degree of dispersion of silica aggregates.

Entrapped Styrene Butadiene Polymer Chains by Sol-Gel-Derived Silica Nanoparticles with Hierarchical Raspberry Structures

A sol-gel transformation of liquid silica precursor to solid silica particles was carried out in a one-pot synthesis way, where a solution of styrene butadiene elastomer was present. The composites, thus produced, offered remarkable improvements of mechanical and dynamic mechanical performances compared to precipitated silica. The morphological analysis reveals that the alkoxy-based silica particles resemble a raspberry structure when the synthesis of the silica was carried out in the presence of polymer molecules and represent a much more open silica-network structure. However, in the absence of the polymer, the morphology of the silica particles is found to be different. It is envisaged that the special morphology of the in situ synthesized silica particles contributes to the superior reinforcement effects, which are associated with a strong silica-rubber interaction by rubber chains trapped inside the raspberry-like silica aggregates. Therefore, the interfaces are characterized in detail by low-field solid-state ¹H NMR spectroscopy, ²⁹Si solid-state NMR spectroscopy, and energy-dispersive X-ray spectroscopy. Low-field ¹H NMR-based double-quantum experiments provide a quantitative information about the cross-link density of the silica-filled rubber composites and about the influence of silane coupling agent on the chemical cross-link density of the network and correlates well with equilibrium swelling measurements. The special microstructure of the alkoxy-based silica was found to be associated with the interaction between alkoxy-based silica and rubber chains as a consequence of particle growth in the presence of rubber chains.

Correlating synergistic reinforcement with chain motion in elastomer/nanocarbon hybrids composites

The strategy of using hybrid fillers with different geometric shapes and aspect ratios has been established to be an efficient way to achieve high-performance polymer composites. While, in spite of the recently renowned advances in this field, the mechanism of synergistic behavior in the system is still unclear and equivocal. In this study, we systematically investigated the mechanism for the synergistic reinforcement in an elastomer reinforced by nanocarbon hybrids consisting of 2D reduced graphene oxide (rGO) and 1D carbon nanotubes (CNTs). The improved dispersion state of hybrid filler was attested by Raman, UV-Vis spectra and morphological observations. In addition to the phenomenological evidences, we substantiated a stronger confinement effect of hybrid network on chain dynamics, for the first time, with molecular concepts by dielectric relaxation analysis. The formation of a glassy interphase with orders of magnitude slower chain dynamics than that for bulk chains has been explicitly demonstrated in the hybrid system. Besides improved dispersion upon hybridization, it is believed the formation of a glassy interphase is another crucial factor in governing the synergistic reinforcement capability of hybrid composites. We envision this new finding provides significant insight into the mechanism of synergistic behavior in hybrid-filled polymer composites with molecular concepts.

In situ formation of polypropylene (PP) fibrils in the olefinic block copolymer (OBC): effect of viscosity ratio and OBC block architecture

The universality of MFC concept is proven by using different PP to modify OBC with variable structures.

Prediction of the stress relaxation property of diene rubber composites by artificial neural network approaches

An artificial neural network was established to predict the stress relaxation property of diene rubber composites during ozone aging.

Heterogeneous Metal Catalysts for Oxidation Reactions

Oxidation reactions may be considered as the heart of chemical synthesis. However, the indiscriminate uses of harsh and corrosive chemicals in this endeavor are threating to the ecosystems, public health, and terrestrial, aquatic, and aerial flora and fauna. Heterogeneous catalysts with various supports are brought to the spotlight because of their excellent capabilities to accelerate the rate of chemical reactions with low cost. They also minimize the use of chemicals in industries and thus are friendly and green to the environment. However, heterogeneous oxidation catalysis are not comprehensively presented in literature. In this short review, we clearly depicted the current state of catalytic oxidation reactions in chemical industries with specific emphasis on heterogeneous catalysts. We outlined here both the synthesis and applications of important oxidation catalysts. We believe it would serve as a reference guide for the selection of oxidation catalysts for both industries and academics.