A review study on methanol steam reforming catalysts: Evaluation of the catalytic performance, characterizations, and operational parameters

Conventional fossil-based energy sources have numerous environmental demerits; sustainable and renewable sources are attracting the undivided attention of researchers owing to their valuable physical and chemical features. Several industrial-scale technologies are employing hydrogen as a green energy source as the most preferential source. Not only is hydrogen a potent energy carrier but also it is not detrimental to the environment. Among many other hydrogen production processes, steam reforming of methanol (SRM) is deemed a practical method due to its low energy consumption. Cu, Ni, noble metals, etc., are the salient catalysts in SRM. Many researchers have conducted thorough studies incorporating improvement of the catalysts’ activity, mechanism predictions, and the impacts of operational parameters and reformers. This review concentrates on the SRM catalysts, supports, promoters, and the effect of the operational parameters on the process efficiency and H2 production yield. In this regard, the methanol conversion, H2 and CO selectivity, and operating parameters are notably contingent on the surface characterization and chemistry of the catalysts. Herein, Cu-, Ni-, and noble metal-based catalysts on various metal oxide supports, such as Al2O3 and ZnO, are assessed meticulously in the SRM process from the standpoint of mechanism and catalyst characterization. Most of the peer-reviewed studies had encountered agglomeration, metal particle sintering at high temperatures, coke formation, and deactivation of catalysts as the prevalent barriers. Hence, the novel methods of conquering the above-mentioned obstacles are evaluated in this review. Employment of diverse synthetic methods, bimetallic catalysts, distinct catalyst promoters, and unconventional supports, such as metal–organic frameworks, carbon nanotubes, and zeolites, are the salient routes to overcome the metal dispersion and thermal stability issues. In addition, the influence of operational parameters (temperature of the process, steam/carbon ratio, and feed flow rate) has been weighed painstakingly, along with introducing the research gap and future perspectives in the territory of SRM catalysts.

A minireview on the synthesis of single atom catalysts

Single atom catalysis is a prosperous and rapidly growing research field, owing to the remarkable advantages of single atom catalysts (SACs), such as maximized atom utilization efficiency, tailorable catalytic activities as well as supremely high catalytic selectivity. Synthesis approaches play crucial roles in determining the properties and performance of SACs. Over the past few years, versatile methods have been adopted to synthesize SACs. Herein, we give a thorough and up-to-date review on the progress of approaches for the synthesis of SACs, outline the general principles and list the advantages and disadvantages of each synthesis approach, with the aim to give the readers a clear picture and inspire more studies to exploit novel approaches to synthesize SACs effectively.

Mechanistic Insights into Selective Acetaldehyde Formation from Ethanol Oxidation on Hematite Photoanodes by Operando Spectroelectrochemistry

This study employed operando spectroelectrochemical l and photoelectrochemical methods to investigate the charge carrier dynamics of photogenerated holes in hematite for ethanol oxidation and its possible over-oxidation. Ethanol oxidation was found to form acetaldehyde with around 100 % initial selectivity and faradaic efficiency. The overoxidation of acetaldehyde was suppressed by being unable to kinetically compete with ethanol oxidation in terms of turnover frequency by a factor of ten. Temperature-dependent rate law analyses were applied to determine the activation energies of these two oxidations. For the ethanol oxidation, the activation energy was 195 meV, compared to 398 meV for acetaldehyde oxidation. These results were correlated with the valence band potential to elucidate the advantage of using hematite for safer and sustainable value-added aldehyde synthesis compared to the industrial method. The dynamics of ethanol oxidation also addressed the challenges in broad-spectrum deep oxidation of organic compounds in water purification using metal oxides.

Single-Atom Engineering to Ignite 2D Transition Metal Dichalcogenide Based Catalysis: Fundamentals, Progress, and Beyond

Single-atom catalysis has been recognized as a pivotal milestone in the development history of heterogeneous catalysis by virtue of its superior catalytic performance, ultrahigh atomic utilization, and well-defined structure. Beyond single-atom protrusions, two more motifs of single-atom substitutions and single-atom vacancies along with synergistic single-atom motif assemblies have been progressively developed to enrich the single-atom family. On the other hand, besides traditional carbon material based substrates, a wide variety of 2D transitional metal dichalcogenides (TMDs) have been emerging as a promising platform for single-atom catalysis owing to their diverse elemental compositions, variable crystal structures, flexible electronic structures, and intrinsic activities toward many catalytic reactions. Such substantial expansion of both single-atom motifs and substrates provides an enriched toolbox to further optimize the geometric and electronic structures for pushing the performance limit. Concomitantly, higher requirements have been put forward for synthetic and characterization techniques with related technical bottlenecks being continuously conquered. Furthermore, this burgeoning single-atom catalyst (SAC) system has triggered serial scientific issues about their changeable single atom-2D substrate interaction, ambiguous synergistic effects of various atomic assemblies, as well as dynamic structure-performance correlations, all of which necessitate further clarification and comprehensive summary. In this context, this Review aims to summarize and critically discuss the single-atom engineering development in the whole field of 2D TMD based catalysis covering their evolution history, synthetic methodologies, characterization techniques, catalytic applications, and dynamic structure-performance correlations. In situ characterization techniques are highlighted regarding their critical roles in real-time detection of SAC reconstruction and reaction pathway evolution, thus shedding light on lifetime dynamic structure-performance correlations which lay a solid theoretical foundation for the whole catalytic field, especially for SACs.

Effect of the Metal Deposition Order on Structural, Electronic and Catalytic Properties of TiO2-Supported Bimetallic Au-Ag Catalysts in 1-Octanol Selective Oxidation

Au and Ag were deposited on TiO2 modified with Ce, La, Fe or Mg in order to obtain bimetallic catalysts to be used for liquid-phase oxidation of 1-octanol. The effects of the deposition order of gold and silver, and the nature of the support modifying additives and redox pretreatments on the catalytic properties of the bimetallic Au-Ag catalysts were studied. Catalysts were characterized by low-temperature nitrogen adsorption–desorption, energy dispersive spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, high-resolution transmission electron microscopy and ultraviolet-visible diffuse reflectance spectroscopy. It was found that pretreatments with hydrogen and oxygen at 300 °C significantly decreased the activity of AuAg catalysts (silver was deposited first) and had little effect on the catalytic properties of AgAu samples (gold was deposited first). The density functional theory method demonstrated that the adsorption energy of 1-octanol increased for all positively charged AuxAgyq (x + y = 10, with a charge of q = 0 or +1) clusters compared with the neutral counterparts. Lanthanum oxide was a very effective promoter for both monometallic and bimetallic gold and silver catalysts in the studied process.

Formation of self-assembled Gd2O3 nanowire-like structures during epitaxial growth on Si(001)

The structural and morphological properties of gadolinium oxide (Gd₂O₃) grown at high temperatures with molecular beam epitaxy on Si(001) were investigated for different stages of growth. The Gd₂O₃ layers were grown at 850 °C with different oxygen partial pressures and substrate miscuts. RHEED and XRD investigations indicate an initial formation of silicide and a subsequent transformation into cubic Gd₂O₃ with (110) orientation. The surface exhibits nanowire-like structures oriented orthogonally along with the [110] directions of the substrate, as indicated by AFM. Since on 4° off-cut Si(001) substrates the nanowire-like structures are mainly oriented in only one [110] direction, the orientation of the formed Gd₂O₃ structures seems to be related to the dimer orientation of the (2 × 1) reconstructed Si(001) surface. The density and length of the nanowire-like structures can be tuned by a change in oxygen partial pressure. The results were discussed in terms of different physical effects, where a combination of desorption of silicon and the formation of a silicide layer in the initial stage of growth could be the reason for the growth behaviour, which is also supported through TEM investigations.

The formation of nanowire-like structures during epitaxial growth of Gd₂O₃ on Si(001) at high temperatures is investigated. The results are discussed by means of physical models.

Role of the Support in Gold-Containing Nanoparticles as Heterogeneous Catalysts

In this review, we discuss selected examples from recent literature on the role of the support on directing the nanostructures of Au-based monometallic and bimetallic nanoparticles. The role of support is then discussed in relation to the catalytic properties of Au-based monometallic and bimetallic nanoparticles using different gas phase and liquid phase reactions. The reactions discussed include CO oxidation, aerobic oxidation of monohydric and polyhydric alcohols, selective hydrogenation of alkynes, hydrogenation of nitroaromatics, CO₂ hydrogenation, C–C coupling, and methane oxidation. Only studies where the role of support has been explicitly studied in detail have been selected for discussion. However, the role of support is also examined using examples of reactions involving unsupported metal nanoparticles (i.e., colloidal nanoparticles). It is clear that the support functionality can play a crucial role in tuning the catalytic activity that is observed and that advanced theory and characterization add greatly to our understanding of these fascinating catalysts.

Sonochemical engineering of highly efficient and robust Au nanoparticle-wrapped on Fe/ZrO2 nanorods and their controllable product selectivity in dimethyl oxalate hydrogenation

A facile sonochemical approach is adopted for the synthesis of Fe/ZrO₂ and Au decorated Fe/ZrO₂ NRs catalysts and their outstanding stability and catalytic performance for the synthesis of EtOH and MG from DMO hydrogenation were reported.

Engineering well-defined rare earth oxide-based nanostructures for catalyzing C1 chemical reactions

In this review, we summarize the nanostructural engineering and applications of rare earth oxide-based nanomaterials with well-defined compositions, crystal phases and shapes for efficiently catalyzing C1 chemical reactions.

Sulfur Moiety as a Double-Edged Sword for Realizing Ultrafine Supported Metal Nanoclusters with a Cationic Nature

Heterogeneously and uniformly dispersed metal nanoclusters with high thermal stability and stable nonmetallic nature show outstanding catalytic performance. In this work, we report on the role of sulfur moieties in hydrochlorination catalysis over carbon-supported gold (Au/C). A combination of experimental and theoretical analyses shows that the -SO₃H and derived -SO₂H sulfur species in high oxidation states at the interface between Au and -SO₃H at ≥180 °C give rise to high thermal stability and catalytic activity. By contrast, the grafted thiol group (-SH) and the derived low-valence sulfur species on carbon markedly destabilize the Au nanoclusters, promoting their rapid sintering into large Au nanoparticles and leading to the loss of their cationic nature. Theoretical calculations suggest that -SO₃H favorably adsorbs and stabilizes cationic Au species. Compared to Au/C and Au-SH/C with the Au^α+/Au⁰ atomic ratios of 1.02 and 0.24, respectively (α = 1 or 3), the activity and durability of acetylene hydrochlorination are remarkably enhanced by the interaction between the -SO₃H moieties and cationic Au species that enables the high oxidation state of Au to be effectively retained (Au^α+/Au⁰ = 3.82). These results clearly demonstrate the double-edged sword effect of sulfur moieties on the catalytic Au component in acetylene hydrochlorination. The double-edged sword effect of sulfur species in the stabilization/destabilization of metal nanoclusters is also applicable to other metals such as Ru, Pd, Pt, and Cu. Overall, this study enriches the general understanding of the stabilization of metal clusters and provides insight into a wet chemistry strategy for stabilizing supported ligand-free nanoclusters.

Nanoporous gold functionalized with praseodymia-titania mixed oxides as a stable catalyst for the water-gas shift reaction

Dealloyed nanoporous metals hold great promise in the field of heterogeneous catalysis; however their tendency to coarsen at elevated temperatures or under catalytic reaction conditions sometimes limit further applications. Here, we report on a highly stable nanoporous gold catalyst (npAu) functionalized with praseodymia-titania mixed oxides as synthesized by a sol-gel method. Specifically, we used aberration-corrected transmission electron microscopy to study the morphology and the interface between the oxide deposits and the npAu substrate at the atomic level. Based on electron energy loss spectroscopy (EELS), it is concluded that Pr-TiOx mixed oxides form a solid solution. Flow reactor tests reveal that the Pr-TiOx functionalized nanoporous gold is not only highly active but also very stable for the water gas shift reaction in a large temperature range (180-400 °C). Our results demonstrate the potential of engineering the compositions of oxides coatings on npAu for advanced functional systems.

Successful Synthesis of Gold Nanoparticles through Ultrasonic Spray Pyrolysis from a Gold(III) Nitrate Precursor and Their Interaction with a High Electron Beam

Herein, we report for the first time the successful preparation of a gold(III) nitrate [Au(NO3)3] water-based precursor for use in a bottom-up ultrasonic spray pyrolysis (USP) process. Due to its limited solubility in water, the precursor was prepared under reflux conditions with nitric acid (HNO3) as the solvent and ammonium hydroxide (NH4OH) as a neutralizer. This precursor enabled the USP synthesis of gold nanoparticles (AuNPs) and the in situ formation of low concentrations of NO2- and NO3- ions, which were caught directly in deionized water in a collection system. These ions were proven to act as stabilizers for the AuNPs. Investigations showed that the AuNPs were monodispersed and spherically shaped with a size distribution over three groups: the first contained 5.3 % AuNPs with diameters (2 r) <15 nm, the second contained 82.5 % AuNPs with 2 r between 15 and 200 nm, and the third contained 12.2 % AuNPs with 2 r>200 nm. UV/Vis spectroscopy revealed the maximum absorbance band of the AuNPs at λ=528 nm. Additionally, scanning transmission electron microscopy (STEM) observations of the smallest AuNPs (2 r<5 nm) revealed atomically resolved coalescence phenomena induced by interaction with the electron beam. Four stages of the particle-growth process were distinguished: 1) movement and rotation of the AuNPs; 2) necking mechanism; 3) orientated attachment at matching facets; 4) reshaping of the AuNPs by surface diffusion. This provided important insight into the formation/synthesis process of the AuNPs.

Hydrothermal crystallization of a Ln2(OH)4SO4·nH2O layered compound for a wide range of Ln (Ln = La–Dy), thermolysis, and facile transformation into oxysulfate and oxysulfide phosphors

Ln-Dependent crystallization, structure, and thermolysis were systematically studied for layered Ln₂(OH)₄SO₄·nH₂O compounds, and their transformation into oxysulfate and oxysulfide phosphors was demonstrated.

Identification of Subnanometric Ag Species, Their Interaction with Supports and Role in Catalytic CO Oxidation

The nature and size of the real active species of nanoparticulated metal supported catalysts is still an unresolved question. The technique of choice to measure particle sizes at the nanoscale, HRTEM, has a practical limit of 1 nm. This work is aimed to identify the catalytic role of subnanometer species and methods to detect and characterize them. In this frame, we investigated the sensitivity to redox pretreatments of Ag/Fe/TiO₂, Ag/Mg/TiO₂ and Ag/Ce/TiO₂ catalysts in CO oxidation. The joint application of HRTEM, SR-XRD, DRS, XPS, EXAFS and XANES methods indicated that most of the silver in all samples is in the form of Ag species with size <1 nm. The differences in catalytic properties and sensitivity to pretreatments, observed for the studied Ag catalysts, could not be explained taking into account only the Ag particles whose size distribution is measured by HRTEM, but may be explained by the presence of the subnanometer Ag species, undetectable by HRTEM, and their interaction with supports. This result highlights their role as active species and the need to take them into account to understand integrally the catalysis by supported nanometals.

On the High Sensitivity of the Electronic States of 1 nm Gold Particles to Pretreatments and Modifiers

In this paper, the effect of modifiers and pretreatments on the electronic states of 1 nm gold nanoparticles (AuNPs) supported on silica was systematically studied. AuNPs deposited on silica (particle size of 2–4 nm) modified with Ce, La and Fe oxides, were studied by FTIR of adsorbed CO after different redox treatments at 100, 300 and 500 °C. This study was conducted at room temperature to allow detecting the electronic states of gold, which is more likely involved in CO oxidation at the same temperature. AuNP size distribution was measured by HRTEM. It is shown that the electronic state of gold species (Au_n^δ−, Au⁰, Au_n^δ+, Au⁺) in 1 nm AuNPs is sensitive to the modifier as well as to the temperatures of redox pretreatments. Supports modified with the same additives but containing larger AuNPs (~3, 4, 5, and 7 nm) were also studied. They showed that Au⁰ remains stable irrespective of additives and redox pretreatments, indicating no significant effect of such treatments on the electronic properties of larger AuNPs. Samples with a predominant AuNP size of 2 nm are an intermediate case between these two groups of materials.

A versatile sol–gel coating for mixed oxides on nanoporous gold and their application in the water gas shift reaction

Ceria–titania mixed oxides on a structured nanoporous gold support result in highly active and durable catalysts for the water-gas shift reaction.

Metallic nanocatalysis: an accelerating seamless integration with nanotechnology

Rapidly growing research interests surround heterogeneous nanocatalysis, in which metal nanoparticles (NPs) play a pivotal role as structure-sensitive active centers. With advances in nanotechnology, the morphology of metal NPs can be precisely controlled, which can provide well-defined models of nanocatalysts for understanding and optimizing the structure-reactivity correlations and the catalytic mechanisms. Benefiting from this, further credible evidence can be acquired on well-defined nanocatalysts rather than common multiphase systems, which is of great significance for the design and practical application of active metal nanocatalysts. Numerous studies demonstrate that enhanced structure-sensitive catalytic activity and selectivity are dependent not only on an increased surface-to-volume ratio and special surface atom arrangements, but also on tailored metal-metal and metal-organic-ligand interfaces, which is ascribed to the size, shape, composition, and ligand effects. Size-reactivity relationships and underlying size-dependent metal-oxide interactions are observed in many reactions. For bimetallic nanocatalysts, the composition and nanostructure play critical roles in regulating reactivities. Crystal facets favor individual catalytic selectivity and rates via distinct reaction pathways occurring on diverse atomic arrangements, both to low-index and high-index facets. High-index facets exhibit superior reactivities owing to their high-energy active sites, which facilitate rapid bond-breaking and new bond generation. Additionally, organic ligands may enhance the catalytic activity and selectivity of metal nanocatalysts via changing the adsorption energies of reactants and/or reaction energy barriers. Furthermore, atomically dispersed metals, especially single-atom metallic catalysts, have emerged recently, which can achieve better specific catalytic activity compared to conventional nanostructured metallic catalysts due to the low-coordination environment, stronger interaction with supports, and maximum service efficiency. Here, recent progress in shaped metallic nanocatalysts is examined and several parameters are discussed, as well as finally highlighting single-atom metallic catalysts and some perspectives on nanocatalysis. The integration of nanotechnology and nanocatalysis has been shaping up and, no doubt, the combination of sensitive characterization techniques and quantum calculations will play more important roles in such processes.

Activity of faujasite supported gold monomer towards water gas shift reaction: hybrid density functional theory/molecular mechanics approach

Neutral gold monomer supported on faujasite (Au⁰/FAU) exhibits superior catalytic activity towards water gas shift reaction compared to cationic monomer.

Catalytically active Au-O(OH)x-species stabilized by alkali ions on zeolites and mesoporous oxides

We report that the addition of alkali ions (sodium or potassium) to gold on KLTL-zeolite and mesoporous MCM-41 silica stabilizes mononuclear gold in Au-O(OH)x-(Na or K) ensembles. This single-site gold species is active for the low-temperature (<200°C) water-gas shift (WGS) reaction. Unexpectedly, gold is thus similar to platinum in creating -O linkages with more than eight alkali ions and establishing an active site on various supports. The intrinsic activity of the single-site gold species is the same on irreducible supports as on reducible ceria, iron oxide, and titania supports, apparently all sharing a common, similarly structured gold active site. This finding paves the way for using earth-abundant supports to disperse and stabilize precious metal atoms with alkali additives for the WGS and potentially other fuel-processing reactions.

Gold atoms stabilized on various supports catalyze the water-gas shift reaction

For important chemical reactions that are catalyzed by single-site metal centers, such as the water-gas shift (WGS) reaction that converts carbon monoxide and water to hydrogen and carbon dioxide, atomically dispersed supported metal catalysts offer maximum atom efficiency. Researchers have found that for platinum metal supported on ceria and doped ceria in the automobile exhaust catalyst, atomic Pt-Ox-Ce species are the active WGS reaction sites. More recently, preparations of gold at the nanoscale have shown that this relatively "new material" is an active and often more selective catalyst than platinum for a variety of reactions, including the WGS reaction. The activity of gold is typically attributed to a size effect, while the interface of gold with the support has also been reported as important for oxidation reactions, but exactly how this comes about has not been probed satisfactorily. Typical supported metal catalysts prepared by traditional techniques have a heterogeneous population of particles, nanoclusters, subnanometer species, and isolated atoms/ions on the support surfaces, making the identification of the active sites difficult. Both we and other researchers have clearly shown that gold nanoparticles are spectator species in the WGS reaction. Evidence has now amassed that the gold active site for the WGS reaction is atomic, that is, Au-Ox species catalyze the reaction, similar to Pt-Ox. In this Account, we review the relevant literature to conclude that the intrinsic activity of the Au-Ox(OH)-S site, where S is a support, is the same for any S. The support effect is indirect, through its carrying (or binding) capacity for the active sites. Destabilization of the gold under reducing conditions through the formation of clusters and nanoparticles is accompanied by a measurable activity loss. Therefore, it is necessary to investigate the destabilizing effect of different reaction gas mixtures on the gold atom sites and to consider regeneration methods that effectively redisperse the gold clusters into atoms. For gold catalysts, we can remove weakly bound clusters and nanoparticles from certain supports by leaching techniques. Because of this, we can prepare a uniform dispersion of gold atoms/ions strongly bound to the support surface by this two-step (loading followed by leaching) approach. Presently, one-step preparation methods to maximize the number of the single atom sites on various supports need to be developed, specific to the type of the selected support. Often, it will be beneficial to alter the surface properties of the support to enhance metal ion anchoring, for example, by shape and size control of the support or by the use of light-assisted deposition and anchoring of the metal on photoresponsive supports. Because of their importance for practical catalyst development, synthesis methods are discussed at some length in this Account.

Water-gas shift on gold catalysts: catalyst systems and fundamental studies

Since the pioneering finding by Haruta et al. that small gold nanoparticles on reducible supports can be highly active for low-temperature CO oxidation, the synthesis, characterization, and application of supported gold catalysts have attracted much attention. The water-gas shift reaction (WGSR: CO + H2O = CO2 + H2) is important for removing CO and upgrading the purity of H2 for fuel cell applications, ammonia synthesis, and selective hydrogenation processes. In recent years, much attention has been paid to exploration the possibility of using supported gold nanocatalysts for WGSR and understanding the fundamental aspects related to catalyst deactivation mechanisms, nature of active sites, and reaction mechanisms. Here we summarize recent advances in the development of supported gold catalysts for this reaction and fundamental insights that can be gained, and furnish our assessment on the status of research progress.

Atomically dispersed Au-(OH)x species bound on titania catalyze the low-temperature water-gas shift reaction

We report a new method for stabilizing appreciable loadings (~1 wt %) of isolated gold atoms on titania and show that these catalyze the low-temperature water-gas shift reaction. The method combines a typical gold deposition/precipitation method with UV irradiation of the titania support suspended in ethanol. Dissociation of H2O on the thus-created Au-O-TiO(x) sites is facile. At higher gold loadings, nanoparticles are formed, but they were shown to add no further activity to the atomically bound gold on titania. Removal of this "excess" gold by sodium cyanide leaching leaves the activity intact and the atomically dispersed gold still bound on titania. The new materials may catalyze a number of other reactions that require oxidized active metal sites.