Mechanical and Antimicrobial Properties of the Graphene-Polyamide 6 Composite

This paper presents the synthesis and characterization of graphene-polymer composites, focusing on their mechanical and antibacterial properties. Graphene flakes were obtained via an electrochemical method and integrated into polyamide 6 (PA6) matrices using melt intercalation. Various characterization techniques confirmed the quality of the graphene flakes, including X-ray diffraction (XRD), Raman spectroscopy, and infrared (IR) spectroscopy, as well as scanning and transmission electron microscopy (SEM and TEM) imaging. Mechanical tests showed an increase in the elastic modulus with graphene incorporation, while the impact strength decreased. The SEM analysis highlighted the dispersion of the graphene flakes within the composites and their impact on fracture behavior. Antimicrobial tests demonstrated significant antibacterial properties of the composites, attributed to both oxidative stress and mechanical damage induced by the graphene flakes. The results suggest promising applications for graphene-polymer composites in advanced antimicrobial materials.

Easy and Green Method to Fabricate Highly Thermally Conductive Poly(decamethylene terephthalamide)/Graphite Nanoplatelets Nanocomposite with Aligned Structure

With the development of miniaturization and integration of electrical and electronic equipment, the heat accumulation problems caused by the long-term operation of devices have become more and more serious. High thermal-conductivity and high-performance plastic composites have attracted significant interest from both academia and industry. Numerous studies have been recently conducted to enhance the thermal conductivity (TC) of nanofiller-filled polymeric composites. However, the homogeneous dispersion and directional arrangement of nanofillers in the resin matrix are the key factors limiting their effectiveness in enhancing thermal conductivity. Based on the feasibility considerations of mass production and industrial application, this paper reports on a novel preparation method of Poly(decamethylene terephthalamide)/graphite nanoparticle (GNP) nanocomposites with high thermal conductivity. Without borrowing solvents or other reagents, this method can effectively strip the inexpensive scaled graphite into nanoscale for its uniform dispersion and orientation arrangement by relying only on mechanical external forces. The whole technology is simple, green, and easy to industrialize. The fillers were well-dispersed and aligned in the PA10T, which played a role in significantly enhancing the thermal conductivity of the PA10T. In addition, we found that the thermal conductivity of the composites reached 1.20 W/(m·K) at 10 wt% filler content, which was 330% higher than that of the pure matrix. The mechanical properties of the composites were also significantly improved. This work provides guidance for the easy fabrication of thermally conductive composites with aligned structures.

Mechanical Reinforcement in Nylon 6 Nanocomposite Fiber Incorporated with Dopamine Reduced Graphene Oxide

The emergence of graphene-based polymer composite fibers provides a new opportunity to study the high-performance and functional chemical fibers. In this work, we have developed an efficient and convenient method with polydopamine (PDA) to functionalize and reduce graphene oxide (GO) simultaneously, and the modified graphene nanosheets can obtain uniform dispersion and strong interfacial bonding in nylon 6 (PA6). Furthermore, the reinforced PA6 composite fibers were prepared through mixing PDA-rGO into the PA6 polymer matrix and then melt spinning. The functional modification was characterized by surface analysis and structural testing including SEM, TEM, FTIR, and Raman. When the addition amount of the modified GO was 0.15 wt%, the tensile strength and Young’s modulus of the composite fiber reached 310.4 MPa and 462.3 MPa, respectively. The results showed a meaningful reinforcement with an effect compared to the pure nylon 6 fiber. Moreover, the composite fiber also exhibited an improved crystallinity and thermal stability, as measured by DSC and TGA.

Optimising Crystallisation during Rapid Prototyping of Fe3O4-PA6 Polymer Nanocomposite Component

Polymer components capable of self-healing can rapidly be manufactured by injecting the monomer (ε-caprolactam), activator and catalyst mixed with a small amount of magnetic nanoparticles into a steel mould. The anionic polymerisation of the monomer produces a polymer component capturing magnetic nanoparticles in a dispersed state. Any microcracks developed in this nanocomposite component can be healed by exposing it to an external alternating magnetic field. Due to the magnetocaloric effect, the nanoparticles locally melt the polymer in response to the magnetic field and fill the cracks, but the nanoparticles require establishing a network within the matrix of the polymer through effective dispersion for functional and uniform melting. The dispersed nanoparticles, however, affect the degree of crystallinity of the polymer depending on the radius of gyration of the polymer chain and the diameter of the magnetic nanoparticle agglomerates. The variation in the degree of crystallinity and crystallite size induced by nanoparticles can affect the melting temperature as well as its mechanical strength after testing for applications, such as stimuli-based self-healing. In the case of in situ synthesis of the polyamide-6 (PA6) magnetic nanocomposite (PMC), there is an opportunity to alter the degree of crystallinity and crystallite size by optimising the catalyst and activator concentration in the monomer. This optimisation method offers an opportunity to tune the crystallinity and, thus, the properties of PMC, which otherwise can be affected by the addition of nanoparticles. To study the effect of the concentration of the catalyst and activator on thermal properties, the degree of crystallinity and the crystallite size of the component (PMC), the ratio of activator and catalyst is varied during the anionic polymerisation of ε-caprolactam, but the concentration of Fe3O4 nanoparticles is kept constant at 1 wt%. Differential Scanning Calorimetry (DSC), Fourier-transform infrared spectroscopy (FTIR), XRD (X-ray diffraction) and Thermogravimetric analysis (TGA) were used to find the required concentration of the activator and catalyst for optimum properties. It was observed that the sample with 30% N-acetyl caprolactam (NACL) (with 50% EtMgBr) among all of the samples was most suitable to Rapid Prototype the PMC dog-bone sample with the desired degree of crystallinity and required formability.

Improved interfacial performance of carbon fiber/polyetherimide composites by polyetherimide and modified graphene oxide complex emulsion type sizing agent

In the field of interfacial enhancement of composite, sizing method has attracted extensive attention. In this research, a new complex emulsion type sizing agent containing polyetherimide (PEI) and covalently chemical functionalized graphene oxide (GO) was first proposed to further improve the interfacial adhesion of carbon fiber (CF)/PEI composites, adapt to the high processing temperature, and overcome the shortcomings of the solution type sizing agent. The emulsion was prepared by the emulsion/solvent evaporation method. In order to avoid the agglomeration of nanomaterials on CF surface, the monomer and polymer structure of PEI was used to functionalize GO, so as to achieve better compatibility and dispersion of GO in PEI. The physicochemical state of CF surface was characterized and the successful introduction of GO was verified. The microbond test revealed that the introduction of GO further improved the IFSS compared with only PEI sizing. When GO grafted with PEI was used as the main component of the sizing agent, the IFSS reached the largest with an increasement of 55.96%. The mechanism of interfacial reinforcement was proposed. Increased ability of mechanical interlocking, the mutual solubility between PEI molecular chains, and the improvement in wettability may be beneficial to the interfacial strength. This mild and effective modification method provided theoretical guidance for the interfacial enhancement of composites and was expected to be applied in industrial production.

A Simple and Expeditious Route to Phosphate-Functionalized, Water-Processable Graphene for Capacitive Energy Storage

Phosphate-functionalized carbon-based nanomaterials have attracted significant attention in recent years owing to their outstanding behavior in electrochemical energy-storage devices. In this work, we report a simple approach to obtain phosphate-functionalized graphene (PFG) via anodic exfoliation of graphite at room temperature with a high yield. The graphene nanosheets were obtained via anodic exfoliation of graphite foil using aqueous solutions of H3PO4 or Na3PO4 in the dual role of phosphate sources and electrolytes, and the underlying exfoliation/functionalization mechanisms are proposed. The effect of electrolyte concentration was studied, as low concentrations do not lead to a favorable graphite exfoliation and high concentrations produce fast graphite expansion but poor layer-by-layer delamination. The optimal concentrations are 0.25 M H3PO4 and 0.05 M Na3PO4, which also exhibited the highest phosphorus contents of 2.2 and 1.4 at. %, respectively. Furthermore, when PFG-acid at 0.25 M and PFG-salt at 0.05 M were tested as an electrode material for capacitive energy storage in a three-electrode cell, they achieved a competitive performance of ∼375 F/g (540 F/cm3) and 356 F/g (500 F/cm3), respectively. Finally, devices made up of symmetric electrode cells obtained using PFG-acid at 0.25 M possess energy and power densities up to 17.6 Wh·kg-1 (25.3 Wh·L-1) and 10,200 W/kg; meanwhile, PFG-salt at 0.05 M achieved values of 14.9 Wh·kg-1 (21.3 Wh·L-1) and 9400 W/kg, with 98 and 99% of capacitance retention after 10,000 cycles, respectively. The methodology proposed here also promotes a circular-synthesis process to successfully achieve a more sustainable and greener energy-storage device.

Development of Graphene-Based Polymeric Nanocomposites: A Brief Overview

Graphene (G) and its derivatives, such as graphene oxide (GO) and reduced GO (rGO), have outstanding electrical, mechanical, thermal, optical, and electrochemical properties, owed to their 2D structure and large specific surface area. Further, their combination with polymers leads to novel nanocomposites with enhanced structural and functional properties due to synergistic effects. Such nanocomposites are becoming increasingly useful in a wide variety of fields ranging from biomedicine to the electronics and energy storage applications. In this review, a brief introduction on the aforementioned G derivatives is presented, and different strategies to develop polymeric nanocomposites are described. Several functionalization methods including covalent and non-covalent approaches to increase their interaction with polymers are summarized, and selected examples are provided. Further, applications of this type of nanocomposites in the field of energy are discussed, including lithium-ion batteries, supercapacitors, transparent conductive electrodes, counter electrodes of dye-sensitized solar cells, and active layers of organic solar cells. Finally, the challenges and future outlook for G-based polymeric nanocomposites are discussed.

Functionalized graphene oxide in situ initiated ring-opening polymerization for highly sensitive sensing of cytokeratin-19 fragment

Improving the sensitivity of detection is crucial to monitor biomarker, assess toxicity, and track therapeutic agent. Herein, a sensitivity-improved immunosensor is reported for the first time via functionalized graphene oxide (GO) and a "grafting-to" ring-opening polymerization (ROP) dual signal amplification strategy. Through the ROP reaction using 2-[(4-ferrocenylbutoxy)methyl] oxirane (FcEpo) as the monomer, lots of electroactive tags are linked in situ from multiple initiation sites on the GO surface modified with ethanol amine (GO-ETA), thereby achieving high sensitivity even in the case of trace amounts of tumor markers. The utmost important factor for achieving this high sensitivity is to select functionalized GO as the initiator that contains a large number of repeated hydroxyl functional groups so as to trigger additional ROP reaction. Under the optimal conditions, the high sensitivity and applicability is demonstrated by the use of GO-ETA-mediated ROP-based immunosensor to detect non-small cell lung cancer (NSCLC)-specific biomarker down to 72.58 ag/mL (equivalent to ~6 molecules in a 5 μL sample). Furthermore, the satisfactory results for the determination of biomarkers in clinical serum samples highlighted that this immunosensor holds a huge potential in practical clinical application. This work described an electrochemical immunosensor for ultrasensitive detection of CYFRA 21-1 via the functionalized graphene oxide (GO) and a "grafting-to" ring-opening polymerization (ROP) dual signal amplification strategy, which hold the merits of high sensitivity, applicability, selectivity, efficiency, easy operation and environmental friendliness.

Latex-Based Membrane for Oily Wastewater Filtration: Study on the Sulfur Concentration Effect

Nitrile butadiene rubber (NBR) latex/graphene oxide (GO) membranes were fabricated through a latex compounding and curing method which is a relatively new method to produce membranes for wastewater treatment. Hence, the steps in the production of the membrane through this new approach need to be evaluated to optimize the performance of the membrane. In this paper, the effect of sulfur loading in the range of 0.5 to 1.5 parts per hundred rubber (phr) on the morphology, crosslink density, tensile properties, permeation flux and oil rejection rate performance of NBR/GO membranes was studied. The sulfur loading was found to influence the surface morphology and integrity of the membrane which in turn affects the performance of the membrane in terms of strength, water flux and rejection rate of oil. Inaccurate sulfur loading produced a membrane with micro cracks, low surface area for filtration and could not withstand the filtration pressure. In this research work, the membrane with 1.0 phr sulfur provides the highest water flux value and oil rejection rate of 834.1 L/m2·hr and 92.23%, respectively. Surface morphology of 1.0 phr sulfur-loaded membrane revealed the formation of continuous membrane with high structural integrity and with wrinkles and folded structure. Furthermore, micro cracks and a less effective surface area for filtration were observed for membranes with 0.5 and 1.5 phr sulfur loading.

Flavin Mononucleotide-Mediated Formation of Highly Electrically Conductive Hierarchical Monoclinic Multiwalled Carbon Nanotube-Polyamide 6 Nanocomposites

Although the multiwalled carbon nanotube (MWNT) is a promising material for use in the production of high electrical conductivity (σ) polymer nanocomposites, its tendency to aggregate and distribute randomly in a polymer matrix is a problematic issue. In the current study, we developed a highly conductive and monoclinically aligned MWNT-polyamide 6 (PA) nanocomposite containing interfacing flavin moieties. In this system, the flavin mononucleotide (FMN) initially serves as a noncovalent aqueous surfactant for individualizing MWNTs in the form of FMN-wrapped MWNTs (FMN-MWNT), and then partially decomposed FMN (dFMN) induces crystallization of the PA on the MWNTs. The results of experiments performed using material subjected to partial dissolution of PA matrix show that the nanocomposite PA-dFMN-MWNT, formed by melt extrusion of PA and dFMN-MWNT, contains a three-dimensional monoclinic MWNT network embedded in an equally monoclinic PA matrix. An increase in monoclinic network promoted by an increase in the content of MWNT increases σ of the nanocomposite up to 100 S/m, the highest value reported for a polymer-MWNT nanocomposite. X-ray diffraction along with transmission electron microscopy reveal that the presence of dFMN induces the formation of monoclinic PA on dFMN-MWNT. The high σ of the PA-dFMN-MWNT nanocomposite is also a consequence of a minimization of defect formation of MWNT by noncovalent functionalization. Hierarchical structural ordering, yet individualization of MWNTs, provides a viable strategy to improve the physical property of nanocomposites.

The effects of hydroxide and epoxide functional groups on the mechanical properties of graphene oxide and its failure mechanism by molecular dynamics simulations

Graphene oxide (GO) could be assembled via amphiphilic interface adhesion into nano-composites.

Nucleation and Crystallization of PA6 Composites Prepared by T-RTM: Effects of Carbon and Glass Fiber Loading

Thermoplastic resin transfer molding (T-RTM) is attracting much attention due to the need for recyclable alternatives to thermoset materials. In this work, we have prepared polyamide-6 (PA6) and PA6/fiber composites by T-RTM of caprolactam. Glass and carbon fibers were employed in a fixed amount of 60 and 47 wt.%, respectively. Neat PA6 and PA6 matrices (of PA6-GF and PA6-CF) of approximately 200 kg/mol were obtained with conversion ratios exceeding 95%. Both carbon fibers (CF) and glass fibers (GF) were able to nucleate PA6, with efficiencies of 44% and 26%, respectively. The α crystal polymorph of PA6 was present in all samples. The lamellar spacing, lamellar thickness and crystallinity degree did not show significant variations in the samples with or without fibers as result of the slow cooling process applied during T-RTM. The overall isothermal crystallization rate decreased in the order: PA6-CF > PA6-GF > neat PA6, as a consequence of the different nucleation efficiencies. The overall crystallization kinetics data were successfully described by the Avrami equation. The lamellar stack morphology observed by atomic force microscopy (AFM) is consistent with 2D superstructural aggregates (n = 2) for all samples. Finally, the reinforcement effect of fibers was larger than one order of magnitude in the values of elastic modulus and tensile strength.

Preparation and Performance of Different Modified Ramie Fabrics Reinforced Anionic Polyamide-6 Composites

Anionic polyamide-6 (APA-6) composites are prepared by the VARIM process using different modified ramie fabrics to study the structure and properties of different composites. This study can not only evaluate the optimal modification method for the ramie fabrics, but also further explore the interface interaction mechanism between ramie fabrics and APA-6. In this article, the ramie fabrics are modified by a pretreatment, coupling agent and alkali modification. Different modification methods have different effects on the structure, surface properties and mechanical properties of ramie fabrics, which will further affect the impregnation process, interfacial and mechanical properties of the composites. Through the performance analysis of different modified ramie fabrics reinforced APA-6 composites, the conversion, crystallinity and molecular weight of these composites are at a high level, which indicate that the polymerization of these composites is well controlled. The coupling agent modified ramie fabrics composites and the pretreated ramie fabrics composites have higher flexural modulus, tensile strength and dynamic mechanical properties. Alkali-modified ramie fabrics composites have slightly lower mechanical properties, which however have the highest interlaminar shear strength and outperformed interface properties of the composites.

In Situ Polymerization Approach to Graphene-Oxide-Reinforced Silicone Composites for Superior Anticorrosive Coating

Novel graphene-oxide-reinforced silicone composites (GOSC) are prepared by in situ polymerization of silanes and low concentrations (<0.15 wt%) of silylated GO (SGO). After modification, the distances of the SGO nanosheets are successfully increased from 0.72 to 0.87 nm. Compared with GO, the SGO shows better dispersibility in organic solvents as well as remarkably enhanced decomposition temperature (T _d improved by 100 °C). After covalently grafting onto silicone resins via in situ polymerization, the obtained GOSC exhibits greatly enhanced thermal stability (T _d up to 400 °C and T _g improved by 3-5 °C), increased storage modulus, loss modulus, and complex viscosity. The morphology, microstructure, interfacial adhesion of the developed GOSC coatings were carefully investigated. The GOSC coatings on metal exhibit good transparency (up to 90%), hydrophobicity, and excellent anticorrosion capability. This work provides a new strategy for developing high performance graphene-based silicone composite materials.

Constructing 3D Graphene Networks in Polymer Composites for Significantly Improved Electrical and Mechanical Properties

Graphene-based polymer composites with superior electrical and mechanical performance are highly desirable because of their wide range of applications. However, due to the mismatch between charge jumping and the load transfer of adjacent graphene sheets, it remains difficult to achieve significant, simultaneous improvements in electrical and mechanical properties of graphene-polymer composites. To overcome this issue, we here propose an effective strategy to constructed unique 3D conductive networks in which the compatibility of graphene and polymer can be improved by controlled decoration of few-defect graphene sheets, while segregated graphene networks retain good charge-jumping capability. The final composites exhibit an ultra-low electrical conductive percolation threshold of 0.032 vol % and an ultra-high electrical conductivity of 60 S/m at only 2.45 vol %, superior to most of the reported results. They also reveal significantly improved thermodynamic properties, tensile strength, and toughness. We believe that such a simple, industrially feasible method contributes to boost the development of high-performance, functional graphene-polymer composites.

Dispersibility of different sized graphene oxide sheets and their reinforcement on polyamide 6 fibers

PA6/grafted-SGO (g-SGO) nanocomposite fibers show improved mechanical-properties due to excellent dispersibility of g-SGO and strong interaction between g-SGO and PA6.

Enhanced mechanical and thermal properties of CTAB-functionalized graphene oxide–polyphenylene sulfide composites

Polymer nanocomposites based on polyphenylene sulfide (PPS) and graphene oxide (GO) modified with cetyltrimethylammonium bromide (CTAB) were prepared. The properties of CTAB-modified graphene oxide (CGO) were investigated by Fourier transform-infrared spectroscopy, X-ray diffraction, and Raman spectroscopy. Results indicated that the ordered structure of GO was impaired by the introduction of CTAB and increased interlayer distance was found for CGO due to the intercalation of CTAB. Mechanical tests revealed that the tensile strength and Young’s modulus of 0.1 wt% CGO/PPS composite were 45.4% and 171.8%, respectively, higher than that of pure PPS matrix, which could be attributed to the entanglement of polymer chains between CTAB and PPS polymer chains. Dynamic mechanical analysis indicated that the glass transition temperature ( Tg) of PPS matrix was enhanced due to the addition of CGO and the Tg of 0.5 wt% CGO/PPS composite increased about 10°C higher than pure PPS. In addition, the thermal stability of PPS had significant improvement according to the results of thermogravimetric analysis. The residual mass of 0.5 wt% CGO/PPS composite at 800°C was 1.22 times higher than that of pure PPS.

Super-high thermal conductivity of polyamide-6/graphene-graphene oxide composites through in situ polymerization

Graphene is often used to improve the thermal conductivity of polymers but usually with high amount. The key factor that limits the thermal conductivity is graphene agglomeration as well as the incompatible interface between graphene and polymer. Here, we report super-high thermal conductivity of polyamide-6 (PA6) composites achieved by adding small amounts of graphene oxide (GO)-stabilized graphene dispersions (graphene-GO). The introduction of GO not only acts as an effective dispersant for graphene due to the non-covalent π-stacking interactions but also participates in PA6 polymerization. Therefore, the issues associated with graphene dispersion in PA6 can be resolved and the interface adhesion enhanced by adding small amounts of graphene-GO. Furthermore, this approach reduces the tendency for decreased crystallinity. All these factors enhance the formation of heat conducting pathways among the graphene sheets. Thus, compared with graphene, graphene-GO enhances thermal conductivity at lower filler loading levels by enhancing graphene dispersion and interface adhesion.

Hybrid Silk Fibers Dry-Spun from Regenerated Silk Fibroin/Graphene Oxide Aqueous Solutions

Regenerated silk fibroin (RSF)/graphene oxide (GO) hybrid silk fibers were dry-spun from a mixed dope of GO suspension and RSF aqueous solution. It was observed that the presence of GO greatly affect the viscosity of RSF solution. The RSF/GO hybrid fibers showed from FTIR result lower β-sheet content compared to that of pure RSF fibers. The result of synchrotron radiation wide-angle X-ray diffraction showed that the addition of GO confined the crystallization of silk fibroin (SF) leading to the decrease of crystallinity, smaller crystallite size, and new formation of interphase zones in the artificial silks. Synchrotron radiation small-angle X-ray scattering also proved that GO sheets in the hybrid silks and blended solutions were coated with a certain thickness of interphase zones due to the complex interaction between the two components. A low addition of GO, together with the mesophase zones formed between GO and RSF, enhanced the mechanical properties of hybrid fibers. The highest breaking stress of the hybrid fibers reached 435.5 ± 71.6 MPa, 23% improvement in comparison to that of degummed silk and 72% larger than that of pure RSF silk fiber. The hybrid RSF/GO materials with good biocompatibility and enhanced mechanical properties may have potential applications in tissue engineering, bioelectronic devices, or energy storage.

Preparation and properties of nylon 6/sulfonated graphene composites by an in situ polymerization process

Nylon 6/sulfonated graphene composites with high thermal conductivity, good mechanical properties and excellent processability were prepared using sulfonated graphene as a precursor by an in situ polymerization process.

Graphene oxide coated quartz sand as a high performance adsorption material in the application of water treatment

GO firmly planted on the surface of quartz sand, will not fall off and cause secondary pollution. A series of experiments show that the GO coated sand (GOS) granules have a strong adsorption performance for organic matter and heavy metal ions.

Recent advances in graphene/polyamide 6 composites: a review

This paper reviews recent years’ (2009–2015) advances in graphene/PA6 nanocomposites for the first time.

Recent advances in the synthesis and applications of graphene–polymer nanocomposites

We summarize the recent advances in the modification of graphene with polymers and the synthesis and applications of high quality graphene–polymer nanocomposites.

Dispersion of multi-walled carbon nanotubes modified by rosemary acid into poly(vinyl alcohol) and preparation of their composite fibers

MWCNTs were functionalized with RosA through π–π stacking and then blended with PVA to form PVA/m-MWCNT composites.

Graphene oxide as a covalent-crosslinking agent for EVM-g-PA6 thermoplastic elastomeric nanocomposites

A novel polyamide 6 grafted ethylene-vinyl acetate rubber copolymer (EVM-g-PA6) was synthesized in the presence of graphene oxide (GO),viaa sequential ring-opening polymerisation and ester–amide exchange reaction.

Largely enhanced fracture toughness of an immiscible polyamide 6/acrylonitrile–butadiene–styrene blend achieved by adding chemically modified graphene oxide

Schematic showing of dual effect of PS–GO with PA6 and ABS components.

A facile route to prepare few-layer graphene/polyamide 6 nanocomposites by liquid reactive extrusion

A liquid reactive extrusion process was developed to prepare graphene/polyamide 6 nanocomposites and its crystalline and mechanical properties.