Water Spider-Inspired Nanofiber Coating with Sustainable Scale Repellency via Air-Replenishing Strategy

To survive underwater even in severely hypoxic water for a long period, the water spider has to periodically collect and replenish air into the diving bell. Inspired by this natural air-replenishing strategy, a water spider-inspired nanofiber (WSN) coating with underwater superaerophilicity displaying excellent and sustainable scalephobic capability is prepared. Air film on the WSN coating can be well-kept and further employed as the barrier layer for scale repellence. Significantly, scalephobic capability of the WSN coating mainly originates from two aspects: inhibiting interfacial nucleation and reducing interfacial adhesion of scale. Compared with previous studies, this WSN coating achieves excellent and sustainable scale repellence (≈ 98% reduction in scale deposition) even after a one-month dynamic scaling test. Thus, this air-replenishing strategy may raise a new avenue for advanced long-term scalephobic materials.

Solid-Liquid-Vapor Triphase Gel

Gels are soft functional materials with solid networks and open pores filled with solvents (for wet gels) or air (for aerogels), displaying broad applications in tissue engineering, catalysis, environmental remediation, energy storage, etc. However, currently known gels feature only a single (either solid-liquid or solid-vapor) interface, largely limiting their application territories. Therefore, it is both fundamentally intriguing and practically significant to develop conceptually new gel materials that possess solid-liquid-vapor multiple interfaces. Herein, we demonstrate a unique solid-liquid-vapor triphase gel, named as aerohydrogel, by gelling of a poly(vinyl alcohol) aqueous solution with glutaraldehyde in the presence of superhydrophobic silica aerogel microparticles. Owing to its continuous solid, liquid, and vapor phases, the resultant aerohydrogel simultaneously displays solid-liquid, solid-vapor, and liquid-vapor interfaces, leading to excellent properties including tunable density (down to 0.43 g·cm^-3), considerable hydrophobicity, and excellent elasticity (compressive ratio of up to 80%). As a proof-of-concept application, the aerohydrogel exhibits a higher evaporative cooling efficiency than its hydrogel counterpart and a better cooling capability than the commercial phase change cooling film, respectively, showing promising performance in cooling various devices. Moreover, the resulting aerohydrogel could be facilely tailored with specific (e.g., magnetic) properties for emerging applications such as solar steam generation. This work extends biphase gel (hydrogel or aerogel) to solid-liquid-vapor triphase gel, as well as provides a promising strategy for designing more aerohydrogels serving as soft functional materials for applications in various emerging fields.

Recent Progress of Bioinspired Scalephobic Surfaces with Specific Barrier Layers

Bioinspired superwettable surfaces have been widely harnessed in diverse applications such as self-cleaning, oil/water separation, and liquid transport. So far, only a little work is focused on scalephobic capability of those superwettable surfaces. However, the troublesome scale deposition will inevitably be observed in our daily production and life, greatly reducing heat transfer efficiency and inhibiting the liquid transport. To address this annoying problem, as the emerging strategy, specific barrier layers are introduced onto superwettable surfaces to reduce or even avoid the direct contact between scale and the surfaces. In this feature article, we first provide the basic concept of bioinspired scalephobic surfaces with specific barrier layers. Then, we briefly introduce the typical fabrication methods of scalephobic surfaces. Later, we summarize recent progress of bioinspired scalephobic surfaces with specific barrier layers. Furthermore, we point out the guiding theory and criteria for the stability of barrier layers. Finally, we put forward the forecast on the existing problems and future direction in bioinspired scalephobic surfaces.

The challenges, achievements and applications of submersible superhydrophobic materials

Superhydrophobic materials have been widely reported throughout the scientific literature. Their properties originate from a highly rough morphology and inherently water repellent surface chemistry. Despite promising an array of functionalities, these materials have seen limited commercial development. This could be attributed to many factors, like material compatibility, low physical resilience, scaling-up complications, etc. In applications where persistent water contact is required, another limitation arises as a major concern, which is the stability of the air layer trapped at the surface when submerged or impacted by water. This review is aimed at examining the diverse array of research focused on monitoring/improving air layer stability, and highlighting the most successful approaches. The reported complexity of monitoring and enhancing air layer stability, in conjunction with the variety of approaches adopted, results in an assortment of suggested routes to achieving success. The review is addressing the challenge of finding a balance between maximising water repulsion and incorporating structures that protect air pockets from removal, along with challenges related to the variant approaches to testing air-layer stability across the research field, and the gap between the achieved progress and the required performance in real-life applications.

Atmospheric Corrosion Protection Performance and Mechanism of Superhydrophobic Surface Based on Coalescence-Induced Droplet Self-Jumping Behavior

The coalescence-induced droplet self-jumping behavior on the superhydrophobic surface (SHS) provides a new way to achieve atmospheric corrosion protection. This work controls the droplet self-jumping behavior by regulating the SHS's surface energy and analyzes the relevant mechanism from the energy perspective, revealing the key pathway by which the surface energy impacts the droplet self-jumping behavior. On this basis, the electrochemical impedance spectroscopy testing technique is used to evaluate the effect of the droplet self-jumping behavior on the SHS corrosion protection performance, and the SHS atmospheric corrosion protection mechanism based on the coalescence-induced droplet self-jumping behavior is revealed. This study provides theoretical guidance for the development of SHS-based anticorrosion protection.

Role of Trapped Air in the Attachment of Staphylococcus aureus on Superhydrophobic Silicone Elastomer Surfaces Textured by a Femtosecond Laser

Surface texturing is an easy way to control wettability as well as bacterial adhesion. Air trapped in the surface texture of an immersed sample was often proposed as the origin of the low adhesion of bacteria to surfaces showing superhydrophobic properties. In this work, we identified two sets of femtosecond laser processing parameters that led to extreme superhydrophobic textures on a silicone elastomer but showed opposite behavior against Staphylococcus aureus (S. aureus, ATCC 25923) over a short incubation times (6 h). The main difference from most of the previous studies was that the air trapping was not evaluated from the extrapolation of the results of the classical sessile drop technique but from the drop rebound and Wilhelmy plate method. Additionally, all wetting tests were performed with bacteria culture medium and at 37 °C in the case of the Wilhelmy plate method. Following this approach, we were able to study the formation of the liquid/silicone interface and the associated air trapping for immersed samples that is, by far, most representative of the cell culture conditions than those associated with the sessile drop technique. Finally, the conversion of these superhydrophobic coatings into superhydrophilic ones revealed that air trapping is not a necessary condition to avoid Staphylococcus aureus retention on one of these two textured surfaces at short incubation times.

Designing a Superhydrophobic Surface for Enhanced Atmospheric Corrosion Resistance Based on Coalescence-Induced Droplet Jumping Behavior

Coalescence-induced droplet jumping behavior of superhydrophobic surfaces has attracted increasing attention for condensation heat transfer, antifrosting, self-cleaning, and electrostatic energy harvesting applications. The potential of applying such functionalized behavior for atmospheric corrosion protection, however, is unknown. Herein, we experimentally demonstrate, for the first time, the feasibility of applying coalescence-induced droplet jumping behavior of a superhydrophobic surface for atmospheric corrosion protection. Based on the rational fabrication of two kinds of superhydrophobic surfaces that are advantageous and not advantageous for coalescence-induced droplet jumping behavior, we reveal a novel atmospheric corrosion protection mechanism by studying the correlations of the surface structure, droplet jumping behavior, and atmospheric corrosion resistance of the two surfaces. Our results demonstrate that the superhydrophobic surface with coalescence-induced droplet jumping behavior presents a better atmospheric corrosion resistance than the superhydrophobic surface without coalescence-induced droplet jumping behavior. This is because coalescence-induced droplet jumping behavior of the superhydrophobic surface offers a possible mechanism to switch the droplets from a partial wetting state to the mobile Cassie state, and this switch is critical for facilitating the recovery of the air film trapped in the microstructure of a surface. In particular, the recovered air film enhances the atmospheric corrosion resistance of a superhydrophobic surface due to its barrier-like character. The insights gained from this work not only open a new avenue for designing first-rank anticorrosion materials but also offer new opportunities for understanding the physics of jumping droplets in other promising applications.

Effect of liquid droplet surface tension on impact dynamics over hierarchical nanostructure surfaces

Analyzing impact dynamics is important for practical applications of superhydrophobic surfaces, because these nonwetting surfaces frequently encounter impacting liquid droplets in real environments. Thus, various studies have been conducted to investigate impact dynamics by examining the correlation between the behaviors of impacting liquid droplets and several determining parameters, such as impacting velocity, surface structure and surface energy. The impacting behaviors of pure water droplets were the main focus in most previous studies; the effect of surface tension, another critical parameter, on impact dynamics has rarely been investigated. In the current work, we have newly studied the effects of liquid surface tension on impact dynamics using an ethanol-water solution as a model liquid system. We systematically varied the liquid's surface tension between 72 and 32 mN m-1 by changing the ethanol concentration from 0 to 20 wt%. This range of composition drastically changed the surface tension while it did not significantly affect other physical properties, such as density and viscosity. For an impact dynamics study, two surfaces, namely ZnO nanowires (NWs) and ZnO/Si hierarchical (HIE) structures, were prepared. As the surface tension decreased, the static water contact angle (CA) decreased on both surfaces. Under dynamic conditions, our analysis using a high-speed camera and a quartz crystal microbalance (QCM) showed that lowering the surface tension causes the transition from the anti-wetting to wetting state. The transition We numbers were obtained on both surfaces for various surface tensions of liquids. Under the same dropping conditions of liquids, the ZnO/Si HIE surface shows higher transition We numbers than the ZnO NW surface, which is due to the higher fraction of air pockets in the hierarchical structure, originating from dual dimensional structures. To understand the mechanism of dynamic transition, we developed a model for ZnO/Si HIE structures based on three determining pressures: anti-wetting, wetting, and effective water hammer pressures. The modeling results explain the experimental observations. The results of our model system are highly useful for understanding the impact dynamic behaviors of various liquids on non-wetting surfaces.

Multichannel Charge Transport of a BiVO4/(RGO/WO3)/W18O49 Three-Storey Anode for Greatly Enhanced Photoelectrochemical Efficiency

Photoelectrochemical (PEC) solar conversion is a green strategy for addressing the energy crisis. In this study, a three-storey nanostructure BiVO₄/(RGO/WO₃)/W₁₈O₄₉ was fabricated as a PEC photoanode and demonstrated a highly enhanced PEC efficiency. The top and middle storeys are a reduced graphene oxide (RGO) layer and WO₃ nanorods (NRs) decorated with BiVO₄ nanoparticles (NPs), respectively. The bottom storey is the W₁₈O₄₉ film grown on a pure W substrate. In this novel design, experiments and modeling together demonstrated that the RGO layer and WO₃ NRs with a fast carrier mobility can serve as multichannel pathways, sharing and facilitating electron transport from the BiVO₄ NPs to the W₁₈O₄₉ film. The high conductivity of W₁₈O₄₉ can further enhance the charge transfer and retard electron-hole recombination, leading to a highly improved PEC efficiency of the BiVO₄/WO₃ heterojunction. As a result, the as-fabricated three-storey photoanode covered with FeOOH/NiOOH achieves an attractive PEC photocurrent density of 4.66 mA/cm² at 1.5 V versus Ag/AgCl, which illustrates the promising potential of the three-storey hetero-nanostructure in future photoconversion applications.

Dual dimensional nanostructures with highly durable non-wetting properties under dynamic and underwater conditions

Non-wetting states with high durability under both dynamic and underwater conditions are very desirable for practical applications of superhydrophobic surfaces in various fields. Despite increasing demands for this dual stability of non-wetting surfaces, studies investigating both the impact dynamics and underwater stability are very rare. In the current study, we performed water droplet impact dynamics and underwater stability studies using ZnO/Si hierarchical nanostructures (HNs) as a model system. The effects of the surface structure on the non-wetting states under dynamic conditions were first studied by comparing various surface structures, such as ZnO nanowires (NWs), Si microposts (MPs), ZnO/Si HNs with controlled MP interspacings, and lotus leaf (LL). The growth of ZnO NWs on Si MPs drastically improves the non-wetting properties of Si MPs under dynamic conditions. The transition of wetting states from the Cassie-Baxter state to the Wenzel state occurs on ZnO/Si HNs as the impact velocity increases. Measurement of the critical We number during transition enables us to determine the important parameters of wetting pressure using a simple model. Moreover, compared to Si MPs, ZnO NWs, and LL, our ZnO/Si HNs exhibit dramatically increased air pocket lifetimes under underwater conditions, which is due to the enhanced capillary pressure originating from the dual dimensional hierarchical structure. Our study indicates that optimally designed hierarchical surfaces have remarkably high durability non-wetting states under both dynamic and underwater conditions, expanding the potential application of non-wetting surfaces.

Superaerophilic Carbon-Nanotube-Array Electrode for High-Performance Oxygen Reduction Reaction

A micro-/nanostructured "superaerophilic" electrode constructed by direct growth of cobalt-incorporated and nitrogen-doped carbon-nanotube arrays with subsequent hydrophobic modification is demonstrated for a high-performance oxygen-reduction-reaction electrode, superior to the Pt/C-air electrode. This high performance is attributed to the simultaneously accelerated gas-diffusion and electron-transport processes induced by the unique structural advantages.

Tensiometric Characterization of Superhydrophobic Surfaces As Compared to the Sessile and Bouncing Drop Methods

We have considered in this work the Wilhelmy plate tensiometer to characterize the wetting properties of two model surface textures: (i) a series of three superhydrophobic micropillared surfaces and (ii) a series of two highly water-repellent surfaces microtextured with a femtosecond laser. The wetting forces obtained on these surfaces with the Wilhelmy plate technique were compared to the contact angles of water droplets measured with the sessile drop technique and to the bouncing behavior of water droplets recorded at a high frame rate. We showed that it is possible with this technique to directly measure triple-line anchoring forces that are not accessible with the commonly used sessile drop technique. In addition, we have demonstrated on the basis of the bouncing drop experiments wetting transitions induced by the specific test conditions associated with the Wilhelmy plate tensiometer for the two series of textured surfaces. Finally, the tensiometer technique is proposed as an alternative test for characterizing the wetting properties of highly liquid-repellent surface, especially under immersion conditions.

Bio-inspired dewetted surfaces based on SiC/Si interlocked structures for enhanced-underwater stability and regenerative-drag reduction capability

Drag reduction has become a serious issue in recent years in terms of energy conservation and environmental protection. Among diverse approaches for drag reduction, superhydrophobic surfaces have been mainly researched due to their high drag reducing efficiency. However, due to limited lifetime of plastron (i.e., air pockets) on superhydrophobic surfaces in underwater, the instability of dewetted surfaces has been a sticking point for practical applications. This work presents a breakthrough in improving the underwater stability of superhydrophobic surfaces by optimizing nanoscale surface structures using SiC/Si interlocked structures. These structures have an unequaled stability of underwater superhydrophobicity and enhance drag reduction capabilities,with a lifetime of plastron over 18 days and maximum velocity reduction ratio of 56%. Furthermore, through photoelectrochemical water splitting on a hierarchical SiC/Si nanostructure surface, the limited lifetime problem of air pockets was overcome by refilling the escaping gas layer, which also provides continuous drag reduction effects.

Bioinspired superhydrophobic surfaces, fabricated through simple and scalable roll-to-roll processing

A simple, scalable, non-lithographic, technique for fabricating durable superhydrophobic (SH) surfaces, based on the fingering instabilities associated with non-Newtonian flow and shear tearing, has been developed. The high viscosity of the nanotube/elastomer paste has been exploited for the fabrication. The fabricated SH surfaces had the appearance of bristled shark skin and were robust with respect to mechanical forces. While flow instability is regarded as adverse to roll-coating processes for fabricating uniform films, we especially use the effect to create the SH surface. Along with their durability and self-cleaning capabilities, we have demonstrated drag reduction effects of the fabricated films through dynamic flow measurements.

Characterization of underwater stability of superhydrophobic surfaces using quartz crystal microresonators

We synthesized porous aluminum oxide nanostructures directly on a quartz crystal microresonator and investigated the properties of superhydrophobic surfaces, including the surface wettability, water permeation, and underwater superhydrophobic stability. After increasing the pore diameter to 80 nm (AAO80), a gold film was deposited onto the AAO80 membrane, and the pore entrance size was reduced to 30 nm (AAO30). The surfaces of the AAO80 and AAO30 were made to be hydrophobic through chemical modification by incubation with octadecanethiol (ODT) or octadecyltrichlorosilane (OTS), which produced three different types of superhydrophobic surfaces on quartz microresonators: OTS-modified AAO80 (OTS-AAO80), ODT-modified AAO30 (ODT-AAO30), and ODT-OTS-modified AAO30 (TS-AAO30). The loading of a water droplet onto a microresonator or the immersion of a resonator into water induced changes in the resonance frequency that corresponded to the water permeation into the nanopores. TS-AAO30 exhibited the best performance, with a low degree of water permeation, and a high stability. These features were attributed to the presence of sealed air pockets and the narrow pore entrance diameter.