An Efficient Precatalyst Approach for the Synthesis of Thiazole-Containing Conjugated Polymers via Cu-Catalyzed Direct Arylation Polymerization (Cu-DArP)

Over the past decade, direct arylation polymerization (DArP) has emerged as a facile and sustainable methodology for the synthesis of conjugated polymers. Recently, we developed Cu-catalyzed DArP (Cu-DArP) as a low-cost, Pd-free synthetic pathway, which enables conjugated polymers to be synthesized with high molecular weights and minimization of defects. However, the lack of study on the use of Cu-precatalysts in small-molecule direct arylation poses significant limitations for Cu-DArP to potentially overtake conventional Pd-catalyzed methodology, such as the low solubility and stability of the previously employed CuI. Therefore, in this report, we decide to explore the utility of a well-defined, easy-to-prepare, highly soluble, and stable precatalyst, Cu(phen)(PPh₃)Br, as an alternative to the CuI, 1,10-phenanthroline catalytic system previously used for Cu-DArP. Herein, we report a drastic improvement of Cu-DArP methodology for the synthesis of 5,5'-bithiazole (5-BTz)-based conjugated polymers enabled by an efficient precatalyst approach, affording polymers with good M_n (up to 16.5 kDa) and excellent yields (up to 79%). ¹H NMR studies reveal the exclusion of homocoupling defects, which further verifies the excellent stability of Cu(phen)(PPh₃)Br compared to CuI. Furthermore, we were able to decrease the catalyst loading from 15 mol % to only 5 mol % (M_n of 11.8 kDa, 64% yield), which is unprecedented when aryl bromides are employed for Cu-DArP. Significantly, 5-BTz was shown to be inactive under various of Pd-DArP conditions, which demonstrates the high compatibility of Cu-DArP as the only pathway for the C-H activation of the 5-BTz unit and a clear case demonstrating an advantage of Cu-DArP relative to Pd-DArP.

C-H Arylation in the Synthesis of π-Conjugated Polymers

C-H activation reactions have allowed us to react traditionally chemically inert bonds in molecules to develop new methods for cross-coupling reactions. This type of reactivity can be applied to conjugated polymer materials in an effort to improve existing synthetic difficulties including harsh reaction conditions, multiple monomer functionalization steps, and organometallic reagent waste. In this Viewpoint, we highlight some of the encouraging advances in direct arylation polymerization (DArP) as well as ongoing challenges for future improvement and utility.

Dramatically different charge transport properties of bisthienyl diketopyrrolopyrrole-bithiazole copolymers synthesized via two direct (hetero)arylation polymerization routes

Two diketopyrrolopyrrole-bithiazole copolymers with same building blocks synthesized via direct (hetero)arylation polymerization through different routes show dramatically different charge transport properties.

Direct C–H arylation synthesis of (DD′AD′DA′)-constituted alternating polymers with low bandgaps and their photovoltaic performance

The alternating copolymers possess a planar backbone structure and high intramolecular charge transfer, and they contain a strong push–pull (D–A) system and gave a power conversion efficiency up to 2.36%.

The effect of a solvent on direct arylation polycondensation of substituted thiophenes

A suitable solvent for direct arylation polycondensation is related to an electronic nature of thiophene derivatives.

Identifying Homocouplings as Critical Side Reactions in Direct Arylation Polycondensation

Homocouplings are identified as major side reactions in direct arylation polycondensation (DAP) of 4,7-bis(4-hexyl-2-thienyl)-2,1,3-benzothiadiazole (TBT) and 2,7-dibromo-9-(1-octylnonyl)-9H-carbazole (CbzBr₂). Using size exclusion chromatography (SEC) and NMR spectroscopy, we demonstrate that both TBT and Cbz homocouplings occur at a considerable extent. TBT homocoupling preferentially occurs under phosphine-free conditions but can be suppressed in the presence of a phosphine ligand. Cbz homocoupling is temperature-dependent and more prevalent at higher temperatures. By contrast, evidence for chain branching as a result of unselective C-H arylation is not found for this monomer combination. These results emphasize that particular attention has to be paid to homocouplings in direct arylation polycondensations as a major source of main-chain defects, especially under phosphine-free conditions.

Synthesis of donor–acceptor conjugated polymers based on benzo[1,2-b:4,5-b′]dithiophene and 2,1,3-benzothiadiazole via direct arylation polycondensation: towards efficient C–H activation in nonpolar solvents

1,2-Dimethylbenzene, as a nonpolar high boiling point solvent, has been discovered to be a superior medium to perform direct-arylation polymerization.

Direct (Hetero)arylation Polymerization: An Effective Route to 3,4-Propylenedioxythiophene-Based Polymers with Low Residual Metal Content

We report the use of direct (hetero)arylation polymerizations (DHAP) as a means of obtaining 3,4-propylenedioxythiophene-based conjugated polymers for use in electrochromics. This method offers a rapid route to achieving polymers in high yields with simplified purification procedures and low residual metal content, as determined by inductive coupled plasma-mass spectrometry (ICP-MS). The studied polymers possess comparable electrochromic properties to those previously reported by our group, implying that their switching ability from a colored to a transmissive state is independent of the residual metallic impurities.

Direct (hetero)arylation: a new tool for polymer chemists

The coupling of aryl halides with catalytically activated aryl C-H bonds provides a desirable and atom-economical alternative to standard cross-coupling reactions for the construction of new C-C bonds. The reaction, termed direct (hetero)arylation, is believed to follow a base-assisted, concerted metalation-deprotonation (CMD) pathway. During this process, carboxylate or carbonate anions coordinate to the metal center, typically palladium, in situ and assist in the deprotonation transition state. Researchers have employed this methodology with numerous arenes and heteroarenes, including substituted benzenes, perfluorinated benzenes, and thiophenes. Thiophene substrates have demonstrated high reactivity toward C-H bond activation when appropriately substituted with electron-rich and/or electron-deficient groups. Because of the pervasive use of thiophenes in materials for organic electronics, researchers have used this chemistry to modularly prepare conjugated small molecules and, more recently, conjugated polymers. Although optimization of reaction conditions such as solvent system, phosphine ligand, carboxylate additives, temperature, and time is necessary for efficient C-H bond reactivity of each monomer, direct (hetero)arylation polymerization (DHAP) can afford high yielding polymeric materials with elevated molecular weights. The properties of these materials often rival those of polymers prepared by traditional methods. Moreover, DHAP provides a facile means for the synthesis of polymers that were previously inaccessible or difficult to prepare due to the instability of organometallic monomers. The major downfall of direct (hetero)arylation, however, is the lack of C-H bond selectivity, particularly for thiophene substrates, which can result in cross-linked material during polymerization reactions. Further fine-tuning of reaction conditions such as temperature and reaction time may suppress these unwanted side reactions. Alternatively, new monomers can be designed where other reactive bonds are blocked, either sterically or by substitution with unreactive alkyl or halogen groups. In this Account, we illustrate these methods and present examples of DHAP reactions that involve the preparation of common homopolymers used in organic electronics (P3HT, PEDOT, PProDOT), copolymers formed by activation of electron-rich (bithiophene, fused bithiophenes) and electron-deficient monomers (TPD, 1,2,4,5-tetrafluorobenzene, 2,2'-bithiazole). Our group is optimizing these reactions and developing ways to make DHAP a common atom-economical synthetic tool for polymer chemists.