Hierarchical porous polymeric microspheres as efficient adsorbents and catalyst scaffolds

Enhancing acid orange II degradation in ozonation processes with CaFe2O4 nanoparticles as a heterogeneous catalyst

This study used CaFe2O4 nanoparticles as a catalyst for ozonation processes to degrade Acid Orange II (AOII) in aqueous solution. The study compared heterogeneous catalytic ozonation (CaFe2O4/O3) with ozone treatment alone (O3) at different pH values (3-11), catalyst dosages (0.25-2.0 g L-1), and initial AOII concentrations (100-500 mg L-1). The O3 alone and CaFe2O4/O3 systems nearly completely removed AOII's color. In the first 5 min, O3 alone had a color removal efficiency of 75.66%, rising to 92% in 10 min, whereas the CaFe2O4/O3 system had 81.49%, 94%, and 98% after 5, 10, and 20 min, respectively. The O3 and CaFe2O4/O3 systems degrade TOC most efficiently at pH 9 and better with 1.0 g per L CaFe2O4. TOC removal effectiveness reduced from 85% to 62% when the initial AOII concentration increased from 100 to 500 mg L-1. The study of degradation kinetics reveals a pseudo-first-order reaction mechanism significantly as the solution pH increased from 3 to 9. Compared to the O3 alone system, the CaFe2O4/O3 system has higher k values. At pH 9, the k value for the CaFe2O4/O3 system is 1.83 times higher than that of the O3 alone system. Moreover, increasing AOII concentration from 100 mg L-1 to 500 mg L-1 subsequently caused a decline in the k values. The experimental data match pseudo-first-order kinetics, as shown by R2 values of 0.95-0.99. AOII degradation involves absorption, ozone activation, and reactive species production based on the existence of CaO and FeO in the CaFe2O4 nanocatalyst. This catalyst can be effectively recycled multiple times.

Highly efficient and recyclable monolithic bioreactor for interfacial enzyme catalysis

HYPOTHESIS

Biocatalysts are key to the realization of all bioconversions in nature. However, the difficulty of combining the biocatalyst and other chemicals in one system limits their application in artificial reaction systems. Although some effort, such as Pickering interfacial catalysis and enzyme-immobilized microchannel reactors, have addressed this challenge an effective method to combine chemical substrates and biocatalysts in a highly efficient and re-usable monolith system is still to be developed.

EXPERIMENTS

A repeated batch-type biphasic interfacial biocatalysis microreactor was developed using enzyme-loaded polymersomes in the void surface of porous monoliths. Polymersomes, loaded with Candida antarctica Lipase B (CALB), are fabricated by self-assembly of the copolymer PEO-b-P(St-co-TMI) and used to stabilize oil-in-water (o/w) Pickering emulsions as a template to prepare monoliths. By adding monomer and Tween 85 to the continuous phase, controllable open-cell monoliths are prepared to inlay CALB-loaded polymersomes in the pore walls.

FINDINGS

The microreactor is proven to be highly effective and recyclable when a substrate flows through it, which offers superior benefits of absolute separation to a pure product and no enzyme loss. The relative enzyme activity is constantly maintained above 93% in 15 cycles. The enzyme is constantly present in the microenvironment of the PBS buffer ensuring its immunity to inactivation and facilitating its recycling.

Polymer-Inorganic Crystalline Nanocomposite Materials via Nanoparticle Occlusion

Efficient occlusion of guest nanoparticles into host single crystals opens up a straightforward and versatile way to construct functional crystalline nanocomposites. This new technique has attracted increasing research interest because it enables the composition, structure and property of the resulting nanocomposites to be well-controlled. In this review article, we aim to provide a comprehensive summary of nanoparticle occlusion within inorganic crystals. First, we summarize recently-developed strategies for the occlusion of various colloidal particles (e.g., diblock copolymer nanoparticles, polymer-modified inorganic nanoparticles, oil droplets, etc.) within host crystals (e.g., CaCO₃ , ZnO or ZIF-8). Second, new results pertaining to spatially-controlled occlusion and the physical mechanism of nanoparticle occlusion are briefly discussed. Finally, we highlight the physicochemical properties and potential applications of various functional nanocomposite crystals constructed via nanoparticle occlusion and we also offer our perspective on the likely future for this research topic. This article is protected by copyright. All rights reserved.

Azo dye removal by acid pretreated biomass and its regeneration by visible light photocatalysis with incorporated CuO

In this work, we synthesized self-regenerative biosorbent BM-H₃PO₄-(CuO) by combining the photocatalyst CuO and acid pre-treated biomass (BM-H₃PO₄), the hybrid material BM-H₃PO₄-(CuO) was used for the removal of azo dye Direct Red 89 (DR-89). The morphology, texture phase, composition of the samples was characterized with scanning electron microscopy (SEM), Fourier transform infrared spectroscopy, elemental diffraction analysis X-ray (EDAX). That confirms the presence of CuO into the pretreated biomass BM-H₃PO_4. The results reveal that when the biomass was loaded with a proper CuO/BM-H₃PO₄ weight ratio of 60%, the biosorption capacity was enhanced to 5.5 times compared to BM-H₃PO₄. The maximum adsorption capacity of BM-H₃PO₄-(CuO)_60% was 30.3 mg g^-1 determined from the Langmuir isotherm. The pseudo-second-order kinetic model was more appropriate for describing dye biosorption. The hybrid material BM-H₃PO₄-(CuO)_60% demonstrated a better photocatalytic activity under visible light irradiation then pure CuO. Incorporation of the CuO particles into the biosorbent, offers the possibility to harvest visible light for oxidative photodegradation. The prepared material also showed good reusability in the cyclic of biosorption-photocatalysis experiments and the biosorption efficiency was higher than 90% over four cycles. This study provides an eco-friendly way to fabricate self-regenerative biosorbents.

Multiple Pickering emulsions stabilized by surface-segregated micelles with adaptive wettability

Surface-segregated micelles (SSMs) with adaptive wettability have considerable potential for application in Pickering emulsions and bioanalytical technology. In this study, spherical SSMs were prepared via polymerization-induced self-assembly co-mediated with a binary mixture of macromolecular chain transfer agents: pH-responsive poly(2-(dimethylamino) ethyl methacrylate) and hydrophobic polydimethylsiloxane. Using these SSMs as the sole emulsifier, we adjusted the pH to successfully produce both water-in-oil-in-water (W/O/W) and oil-in-water-in-oil (O/W/O) multiple emulsions through a single-step emulsification process. Moreover, we demonstrated that multiple emulsion systems with adjustable pH are suitable for the development of an efficient and recyclable interfacial catalytic system. Multiple emulsion microreactors increase the area of the oil–water interface and are therefore more efficient than the commonly used O/W and W/O emulsion systems.

Surface-segregated micelles (SSMs) with adaptive wettability have considerable potential for application in Pickering emulsions and microreactors.

Phosphate based new organic polymer networks for efficient dye sorption and catalyst loading for chemo-selective reactivity

Phosphate-based porous organic polymers adsorb small cationic dyes efficiently and host gold nanoparticles for catalytic reduction of electron rich nitroaromatics.

Hyperporous magnetic catalyst foam for highly efficient and stable adsorption and reduction of aqueous organic contaminants

The facile and low-cost fabrication of free-standing magnetic catalysts with high catalytic efficiency, rapid reaction rate and excellent recoverability has been pursued for various catalysis applications, e.g., treating aqueous organic 4-nitrophenol pollutants. Here, we design and fabricate a free-standing nickel-coated hyperporous polymer foam (Ni-HPF) with adjustable shapes and sizes, hierarchical multiscale porous structures, abundant catalytical interfaces and excellent super-paramagnetic properties. Due to the synergistical effect of abundant binding sites and highly catalytic reduction, the as-prepared Ni-HPF has demonstrated high conversion efficiency (> 90% at extremely low concentration of 7.5 μM) and rapid reaction rate (2.58 × 10^-3 s^-1) for the reduction of organic 4-nitrophenol. Moreover, the magnetic catalyst also holds excellent recoverability (>80% conversion rate even after 1000 cycles) and good reproducibility (>80% conversion rate after 3 months of storage). As such, this work with novel material design and working principle could provide a wide range of potential applications in water purification, chemical catalysis and energy storage devices.

Protein Loading into Spongelike PLGA Microspheres

A self-healing microencapsulation process involves mixing preformed porous microspheres in an aqueous solution containing the desired protein and converting them into closed-pore microspheres. Spongelike poly-d,l-lactide-co-glycolide (PLGA) microspheres are expected to be advantageous to protein loading through self-healing. This study aimed to identify and assess relevant critical parameters, using lysozyme as a model protein. Several parameters governed lysozyme loading. The pore characteristics (open-pore, closed-pore, and porosity) of the preformed microspheres substantially affected lysozyme loading efficiency. The type of surfactant present in the aqueous medium also influenced lysozyme loading efficiency. For instance, cetyltrimethylammonium bromide showing a superior wetting functionality increased the extent of lysozyme loading more than twice as compared to Tween 80. Dried preformed microspheres were commonly used before, but our study found that wet microspheres obtained at the end of the microsphere manufacturing process displayed significant advantages in lysozyme loading. Not only could an incubation time for hydrating the microspheres be shortened dramatically, but also a much more considerable amount of lysozyme was encapsulated. Interestingly, the degree of microsphere hydration determined the microstructure and morphology of closed-pore microspheres after self-healing. Understanding these critical process parameters would help tailor protein loading into spongelike PLGA microspheres in a bespoke manner.

Construction of polyporous polymer microspheres with a tailored mesoporous wall

Polymer microspheres with a novel hierarchically porous structure (inner macropores and a mesoporous wall) were fabricated by taking advantage of γ-ray-radiation-initiated dispersion polymerization.

Hydrogenation of CO2into formic acid using a palladium catalyst on chitin

Recently, the conversion from a C-1 source of carbon dioxide into chemicals has drawn wide attention.

Toward Scalable Fabrication of Hierarchical Silica Capsules with Integrated Micro-, Meso-, and Macropores

Hierarchical porous structures are ubiquitous in biological organisms and inorganic systems. Although such structures have been replicated, designed, and fabricated, they are often inferior to naturally occurring analogues. Apart from the complexity and multiple functionalities developed by the biological systems, the controllable and scalable production of hierarchically porous structures and building blocks remains a technological challenge. Herein, a facile and scalable approach is developed to fabricate hierarchical hollow spheres with integrated micro-, meso-, and macropores ranging from 1 nm to 100 μm (spanning five orders of magnitude). (Macro)molecules, micro-rods (which play a key role for the creation of robust capsules), and emulsion droplets have been successfully employed as multiple length scale templates, allowing the creation of hierarchical porous macrospheres. Thanks to their specific mechanical strength, these hierarchical porous spheres could be incorporated and assembled as higher level building blocks in various novel materials.

Pickering polymerization of styrene stabilized by starch-based nanospheres

Pickering polymerization of styrene stabilized by starch-based nanospheres to synthesize composite particles with different morphologies is reported.

Investigation on efficient adsorption of cationic dyes on porous magnetic polyacrylamide microspheres

We report here the preparation of porous magnetic polyacrylamide microspheres for efficient removal of cationic dyes by a simple polymerization-induced phase separation method. Characterizations by various techniques indicate that the microspheres show porous structures and magnetic properties. They can adsorb methylene blue with high efficiency, with adsorption capacity increasing from 263 to 1977 mg/g as the initial concentration increases from 5 to 300 mg/L. Complete removal of methylene blue can be obtained even at very low concentrations. The equilibrium data is well described by the Langmuir isotherm models, exhibiting a maximum adsorption capacity of 1990 mg/g. The adsorption capacity increases with increasing initial pH and reaches a maximum at pH 8, revealing an electrostatic interaction between the microspheres and the methylene blue molecules. The microspheres also show high adsorption capacities for neutral red and gentian violet of 1937 and 1850 mg/g, respectively, as well as high efficiency in adsorption of mixed-dye solutions. The dye-adsorbed magnetic polyacrylamide microspheres can be easily desorbed, and can be repeatedly used for at least 6 cycles without losing the adsorption capacity. The adsorption capacity and efficiency of the microspheres are much higher than those of reported adsorbents, which exhibits potential practical application in removing cationic dyes.

Activation of the Solid Silica Layer of Aerosol-Based C/SiO₂ Particles for Preparation of Various Functional Multishelled Hollow Microspheres

Double-shelled C/SiO2 hollow microspheres with an outer nanosheet-like silica shell and an inner carbon shell were reported. C/SiO2 aerosol particles were synthesized first by a one-step rapid aerosol process. Then the solid silica layer of the aerosol particles was dissolved and regrown on the carbon surface to obtain novel C/SiO2 double-shelled hollow microspheres. The new microspheres prepared by the facile approach possess high surface area and pore volume (226.3 m(2) g(-1), 0.51 cm(3) g(-1)) compared with the original aerosol particles (64.3 m(2) g(-1), 0.176 cm(3) g(-1)), providing its enhanced enzyme loading capacity. The nanosheet-like silica shell of the hollow microspheres favors the fixation of Au NPs (C/SiO2/Au) and prevents them from growing and migrating at 500 °C. Novel C/C and C/Au/C (C/Pt/C) hollow microspheres were also prepared based on the hollow nanostructure. C/C microspheres (482.0 m(2) g(-1), 0.92 cm(3) g(-1)) were ideal electrode materials. In particular, the Au NPs embedded into the two carbon layers (C/Au/C, 431.2 m(2) g(-1), 0.774 cm(3) g(-1)) show a high catalytic activity and extremely chemical stability even at 850 °C. Moreover, C/SiO2/Au, C/Au/C microspheres can be easily recycled and reused by an external magnetic field because of the presence of Fe3O4 species in the inner carbon shell. The synthetic route reported here is expected to simplify the fabrication process of double-shelled or yolk-shell microspheres, which usually entails multiple steps and a previously synthesized hard template. Such a capability can facilitate the preparation of various functional hollow microspheres by interfacial design.

Preparation of Pickering double emulsions using block copolymer worms

The rational formulation of Pickering double emulsions is described using a judicious combination of hydrophilic and hydrophobic block copolymer worms as highly anisotropic emulsifiers. More specifically, RAFT dispersion polymerization was utilized to prepare poly(lauryl methacrylate)-poly(benzyl methacrylate) worms at 20% w/w solids in n-dodecane and poly(glycerol monomethacrylate)-poly(2-hydroxypropyl methacrylate)-poly(benzyl methacrylate) worms at 13% w/w solids in water by polymerization-induced self-assembly (PISA). Water-in-oil-in-water (w/o/w) double emulsions can be readily prepared with mean droplet diameters ranging from 30 to 80 μm using a two-stage approach. First, a w/o precursor emulsion comprising 25 μm aqueous droplets is prepared using the hydrophobic worms, followed by encapsulation within oil droplets stabilized by the hydrophilic worms. The double emulsion droplet diameter and number of encapsulated water droplets can be readily varied by adjusting the stirring rate employed during the second stage. For each stage, the droplet volume fraction is relatively high at 0.50. The double emulsion nature of the final formulation was confirmed by optical and fluorescence microscopy studies. Such double emulsions are highly stable to coalescence, with little or no change in droplet diameter being detected over storage at 20 °C for 10 weeks as judged by laser diffraction. Preliminary experiments indicate that the complementary o/w/o emulsions can also be prepared using the same pair of worms by changing the order of homogenization, although somewhat lower droplet volume fractions were required in this case. Finally, we demonstrate that triple and even quadruple emulsions can be formulated using these new highly anisotropic Pickering emulsifiers.

Hierarchical porous polycaprolactone microspheres generated via a simple pathway combining nanoprecipitation and hydrolysis

We demonstrated a one-pot, soap-free fabrication of porous polycaprolactone microspheres by combining nanoprecipitation and hydrolysis. The obtained porous polycaprolactone microspheres show great advantages for application in drug delivery.

Self-assembled micelles based on branched poly(styrene-alt-maleic anhydride) as particulate emulsifiers

The self-assembled micelles of branched poly(styrene-alt-maleic anhydride) (BPSMA) are prepared and exhibit much superior emulsifying performance over the corresponding linear copolymer micelles as particulate emulsifiers.

One-pot fabrication of rattle-like capsules with multicores by pickering-based polymerization with nanoparticle nucleation

Rattle-like polymer capsules with multicores in one shell are facilely fabricated by oil-in-water Pickering emulsion polymerization for the first time. The oil phase contains hydrophobic silica nanoparticles dispersed in polymerizable monomer, styrene, and unpolymerizable solvent, hexadecane. The multicore rattle-like capsules are facilely produced after the polymerization of monomers in the oil droplets. The key point of this one-pot method lies in the nucleation of hydrophobic silica and the phase separation between the resulting polystyrene and hexadecane. The influences of the contents of silica, hexadecane, cross-linker, and stabilizer on the structure and morphology of rattle-like capsules are systematically investigated. Moreover, functionalization of the rattle-like capsules can be developed easily by varying hydrophobic nucleation nanoparticles in the oil phase. This work opens up a new route to fabricate multilevel capsules or spheres.

Nitrogen-rich and fire-resistant carbon aerogels for the removal of oil contaminants from water

Effective removal of crude oils, petroleum products, organic solvents, and dyes from water is of significance in oceanography, environmental protection, and industrial production. Various techniques including physical and chemical absorption have been developed, but they suffer from problems such as low separation selectivity, a complicated and lengthy process, as well as high costs for reagents and devices. We present here a new material, termed nitrogen-rich carbon aerogels (NRC aerogels,) with highly porous structure and nitrogen-rich surfaces, exhibiting highly efficient separation of specific substances such as oils and organic pollutants. More importantly, we demonstrate that the fabricated NRC aerogels can also collect micrometer-sized oil droplets from an oil-water mixture with high efficiency that is well beyond what can be achieved by most existing separation methods, but is extremely important in practical marine oil-spill recovery because a certain amount of oils often shears into many micrometer-sized oil droplets by the sea wave, resulting in enormous potential destruction to marine ecosystem if not properly collected. Furthermore, our fabricated material can be used like a recyclable container for oils and chemicals cleanup because the oil/chemical-absorbed NRC aerogels can be readily cleaned for reuse by direct combustion in air because of their excellent hydrophobicity and fire-resistant property. We demonstrate that they keep 61.2% absorption capacity even after 100 absorption/combustion cycles, which thus has the highest recyclability of the reported carbon aerogels. All these features make these fabricated NRC aerogels suitable for a wide range of applications in water purification and treatment.

Tuning the wettability of mesoporous silica for enhancing the catalysis efficiency of aqueous reactions

A series of mesoporous silica-based catalysts with finely-tuned surface wettability have been synthesized. Their catalysis efficiency towards aqueous hydrogenations is highly dependent on their surface wettability and can be five times higher than that of the commercial Pd/C catalyst.