Scalable Thermochromic Composite Based on a Ternary Polymer Blend for Temperature-Adaptive Solar Heat Management

A scalable and durable thermochromic composite is developed for temperature-adaptive solar heat management using a carbon absorber and a thermoresponsive polymer blend consisting of an isolated polycaprolactone phase (PCL) and a continuous phase of miscible poly(methyl methacrylate) and polyvinylidene fluoride. The ternary blend exhibits reversible haze transition originating from the melting and crystallization of PCL. The refractive index matching between the molten PCL and surrounding miscible blend contributes to high-contrast haze switching in the range of 14-91% across the melting temperature of PCL (ca. 55 °C). The solar-absorption-switching properties of the composite are due to the spontaneous light-scattering switching in the polymer blend and the presence of a small amount of carbon black. Spectral measurements indicate that the solar reflectance of the composite sheet varies by 20% between 20 and 60 °C upon lamination with a Ag mirror. Solar heat management using the thermochromic composite is successfully demonstrated under natural sunlight, thereby realizing a temperature-adaptive thermal management system.

A Shish-Kebab Superstructure Film for Personal Radiative Cooling

Due to global warming and the energy crisis, incorporating passive radiative cooling into personal thermal management has attracted extensive attention. However, developing a wearable textile that reflects incoming sunlight and allows mid-infrared radiation transmission is still a tough challenge. Herein, a shish-kebab superstructure film was produced via a flow-induced crystallization strategy for personal radiative cooling. The resulting film endowed a high infrared transmittance (87%) and improved sunlight reflectivity (83%). A device was developed to simulate the human body skin, and the temperatures of the shish-kebab film were 2.5 and 2.6 °C lower than that of traditional textile in outdoor and indoor tests, respectively. In order to make the shish-kebab film more wearable, a series of modifications were then carried out. This study demonstrates the substantial potential to personal thermal management textiles.

Experiments and Modeling of Flow-Enhanced Nucleation in LLDPE

A computational and experimental framework for quantifying flow-enhanced nucleation (FEN) in polymers is presented and demonstrated for an industrial-grade linear low-density polyethylene (LLDPE). Experimentally, kinetic measurements of isothermal crystallization were performed by using fast-scanning calorimetry (FSC) for melts that were presheared at various strain rates. The effect of shear on the average conformation tensor of the melt was modeled with the discrete slip-link model (DSM). The conformation tensor was then related to the acceleration in nucleation kinetics by using an expression previously validated with nonequilibrium molecular dynamics (NEMD). The expression is based on the nematic order tensor of Kuhn segments, which can be obtained from the conformation tensor of entanglement strands. The single adjustable parameter of the model was determined by fitting to the experimental FSC data. This expression accurately describes FEN for the LLDPE, representing a significant advancement toward the development of a fully integrated processing model for crystallizable polymers.

Polymer crystallization under external flow

The general aspects of polymer crystallization under external flow, i.e., flow-induced crystallization (FIC) from fundamental theoretical background to multi-scale characterization and modeling results are presented. FIC is crucial for modern polymer processing, such as blowing, casting, and injection modeling, as two-third of daily-used polymers is crystalline, and nearly all of them need to be processed before final applications. For academics, the FIC is intrinsically far from equilibrium, where the polymer crystallization behavior is different from that in quiescent conditions. The continuous investigation of crystallization contributes to a better understanding on the general non-equilibrium ordering in condensed physics. In the current review, the general theories related to polymer nucleation under flow (FIN) were summarized first as a preliminary knowledge. Various theories and models, i.e., coil-stretch transition and entropy reduction model, are briefly presented together with the modified versions. Subsequently, the multi-step ordering process of FIC is discussed in detail, including chain extension, conformational ordering, density fluctuation, and final perfection of the polymer crystalline. These achievements for a thorough understanding of the fundamental basis of FIC benefit from the development of various hyphenated rheometer, i.e., rheo-optical spectroscopy, rheo-IR, and rheo-x-ray scattering. The selected experimental results are introduced to present efforts on elucidating the multi-step and hierarchical structure transition during FIC. Then, the multi-scale modeling methods are summarized, including micro/meso scale simulation and macroscopic continuum modeling. At last, we briefly describe our personal opinions related to the future directions of this field, aiming to ultimately establish the unified theory of FIC and promote building of the more applicable models in the polymer processing.

Homogeneous nucleation of sheared liquids: advances and insights from simulations and theory

One of the most ubiquitous and technologically important phenomena in nature is the nucleation of homogeneous flowing systems. The microscopic effects of shear on a nucleating system are still imperfectly understood, although in recent years a consistent picture has emerged. The opposing effects of shear can be split into two major contributions for simple atomic and molecular liquids: increase of the energetic cost of nucleation, and enhancement of the kinetics. In this perspective, we describe the latest computational and theoretical techniques which have been developed over the past two decades. We collate and unify the overarching influences of shear, temperature, and supersaturation on the process of homogeneous nucleation. Experimental techniques and capabilities are discussed, against the backdrop of results from simulations and theory. Although we primarily focus on simple systems, we also touch upon the sheared nucleation of more complex systems, including glasses and polymer melts. We speculate on the promising directions and possible advances that could come to fruition in the future.

Rheology of Crystallizing LLDPE

Polymer crystallization occurs in many plastic manufacturing processes, from injection molding to film blowing. Linear low-density polyethylene (LLDPE) is one of the most commonly processed polymers, wherein the type and extent of short-chain branching (SCB) may be varied to influence crystallization. In this work, we report simultaneous measurements of the rheology and Raman spectra, using a Rheo-Raman microscope, for two industrial-grade LLDPEs undergoing crystallization. These polymers are characterized by broad polydispersity, SCB and the presence of polymer chain entanglements. The rheological behavior of these entangled LLDPE melts is modeled as a function of crystallinity using a slip-link model. The partially crystallized melt is represented by a blend of linear chains with either free or crosslinked ends, wherein the crosslinks represent attachment to growing crystallites, and a modulus shift factor that increases with degree of crystallinity. In contrast to our previous application of the slip-link model to isotactic polypropylene (iPP), in which the introduction of only bridging segments with crosslinks at both ends was sufficient to describe the available data, for these LLDPEs we find it necessary to introduce dangling segments, with crosslinks at only one end. The model captures quantitatively the evolution of viscosity and elasticity with crystallization over the whole range of frequencies in the linear regime for two LLDPE grades.

Prediction of Flow Effect on Crystal Growth of Semi-Crystalline Polymers Using a Multi-Scale Phase-Field Approach

A multi-scale phase-field approach, which couples the mesoscopic crystallization with the microscopic orientation of chain segments and macroscopic viscoelastic melt flow, is proposed to study how the crystal growth of semi-crystalline polymers is affected by flows. To make the simulation feasible, we divide the problem into three parts. In the first part, a finitely extensible nonlinear elastic (FENE) dumbbell model is used to simulate the flow induced molecular structure. In the second part, formulas for estimating the density, orientation and aspect ratio of nuclei upon the oriented molecular structure are derived. Finally, in the third part, a massive mathematical model that couples the phase-field, temperature field, flow field and orientation field is established to model the crystal growth with melt flow. Two-dimensional simulations are carried out for predicting the flow effect on the crystal growth of isotactic polystyrene under a plane Poiseuille flow. In solving the model, a semi-analytical method is adopted to avoid the numerical difficult of a "high Weissenberg number problem" in the first part, and an efficient fractional step method is used to reduce the computing complexity in the third part. The simulation results demonstrate that flow strongly affects the morphology of single crystal but does not bring a significant influence on the holistic morphology of bulk crystallization.

Molecular simulation of flow-enhanced nucleation in n-eicosane melts under steady shear and uniaxial extension

Non-equilibrium molecular dynamics is used to study crystal nucleation of n-eicosane under planar shear and, for the first time, uniaxial extension. A method of analysis based on the mean first-passage time is applied to the simulation results in order to determine the effect of the applied flow field type and strain rate on the steady-state nucleation rate and a characteristic growth rate, as well as the effects on kinetic parameters associated with nucleation: the free energy barrier, critical nucleus size, and monomer attachment pre-factor. The onset of flow-enhanced nucleation (FEN) occurs at a smaller critical strain rate in extension as compared to shear. For strain rates larger than the critical rate, a rapid increase in the nucleation rate is accompanied by decreases in the free energy barrier and critical nucleus size, as well as an increase in chain extension. These observations accord with a mechanism in which FEN is caused by an increase in the driving force for crystallization due to flow-induced entropy reduction. At high applied strain rates, the free energy barrier, critical nucleus size, and degree of stretching saturate, while the monomer attachment pre-factor and degree of orientational order increase steadily. This trend is indicative of a significant diffusive contribution to the nucleation rate under intense flows that is correlated with the degree of global orientational order in a nucleating system. Both flow fields give similar results for all kinetic quantities with respect to the reduced strain rate, which we define as the ratio of the applied strain rate to the critical rate. The characteristic growth rate increases with increasing strain rate, and shows a correspondence with the nucleation rate that does not depend on the type of flow field applied. Additionally, a structural analysis of the crystalline clusters indicates that the flow field suppresses the compaction and crystalline ordering of clusters, leading to the formation of large articulated clusters under strong flow fields, and compact well-ordered clusters under weak flow fields.