Multiscale Architectured Nafion Membrane Derived from Lotus Leaf for Fuel Cell Applications

Hierarchically patterned proton-exchange membranes (PEMs) have the potential to significantly increase the specific surface area, thus improving the catalyst utilization rate and performance of proton-exchange membrane fuel cells (PEMFCs). In this study, we are inspired by the unique hierarchical structure of the lotus leaf and proposed a simple three-step strategy to prepare a multiscale structured PEM. Using the multilevel structure of the natural lotus leaf as the original template, and after structural imprinting, hot-pressing, and plasma-etching steps, we successfully constructed a multiscale structured PEM with a microscale pillar-like structure and a nanoscale needle-like structure. When applied in a fuel cell, the multiscale structured PEM resulted in a 1.96-fold increase in discharge performance and a significant improvement in mass transfer compared to the membrane electrode assembly (MEA) with a flat PEM. The multiscale structured PEM has the combined advantage of a nanoscale and a microscale structure, benefiting from the markedly reduced thickness, increased surface area, and improved water management inherited from the multiscale structured lotus leaf's superhydrophobic characteristic. Using a lotus leaf as a multilevel structure template avoids the complex and time-consuming preparation process required by commonly used multilevel structure templates. Moreover, the remarkable architecture of biological materials can inspire novel and innovative applications in many fields through nature's wisdom.

Biomimetic Rose Petal Structures Obtained Using UV-Nanoimprint Lithography

This study aims to produce a hydrophobic polymer film by mimicking the hierarchical micro/nanostructures found on the surface of rose petals. A simple and two-step UV-based nanoimprint lithography was used to copy rose petal structures on the surface of a polyurethane acrylate (PUA) film. In the first step, the rose petal was used as a template, and its negative replica was fabricated on a commercial UV-curable polymer film. Following this, the negative replica was used as a stamp to produce rose petal mimetic structures on UV curable PUA film. The presence of these structures on PUA influenced the wettability behavior of PUA. Introducing the rose petal mimetic structures led the inherently hydrophilic material to display highly hydrophobic behavior. The neat PUA film showed a contact angle of 65°, while the PUA film with rose petal mimetic structures showed a contact angle of 138°. Similar to natural materials, PUA with rose petal mimetic structures also displayed the water pinning effect. The water droplet was shown to have adhered to the surface of PUA even when the surface was turned upside down.

Robust and Eco-Friendly Superhydrophobic Starch Nanohybrid Materials with Engineered Lotus Leaf Mimetic Multiscale Hierarchical Structures

The use of superhydrophobic surfaces in a broad range of applications is receiving a great deal of attention due to their numerous functionalities. However, fabricating these surfaces using low-cost raw materials through green and fluorine-free routes has been a bottleneck in their industrial deployment. This work presents a facile and environmentally friendly strategy to prepare mechanically robust superhydrophobic surfaces with engineered lotus leaf mimetic multiscale hierarchical structures via a hybrid route combining soft imprinting and spin-coating. Direct soft-imprinting lithography onto starch/polyhydroxyurethane/cellulose nanocrystal (SPC) films formed micro-scaled features resembling the pillar architecture of lotus leaf. Spin-coating was then used to assemble a thin layer of low-surface-energy poly(dimethylsiloxane) (PDMS) over these microstructures. Silica nanoparticles (SNPs) were grafted with vinyltriethoxysilane (VTES) to form functional silica nanoparticles (V-SNPs) and subsequently used for the fabrication of superhydrophobic coatings. A further modification of PDMS@SPC film with V-SNPs enabled the interlocking of V-SNPs microparticles within the cross-linked PDMS network. The simultaneous introduction of hierarchical microscale surface topography, the low surface tension of the PDMS layer, and the nanoscale roughness induced by V-SNPs contributed to the fabrication of a superhydrophobic interface with a water contact angle (WCA) of ∼150° and a sliding angle (SA) of <10°. The PDMS/V-SNP@SPC films showed an ∼52% reduction in water vapor transmission rate compared to that of uncoated films. These results indicated that the coating served as an excellent moisture barrier and imparted good hydrophobicity to the film substrate. The coated film surfaces were able to withstand extensive knife scratches, finger-rubbing, jet-water impact, a sandpaper-abrasion test for 20 cycles, and a tape-peeling test for ∼10 repetitions without losing superhydrophobicity, suggesting superior mechanical durability. Self-cleaning behavior was also demonstrated when the surfaces were cleared of artificial dust and various food liquids. The green and innovative approach presented in the current study can potentially serve as an attractive new tool for the development of robust superhydrophobic surfaces without adverse environmental consequences.

Preparation of Superhydrophobic Surface on Titanium Alloy via Micro-milling, Anodic Oxidation and Fluorination

The superhydrophobic surface has a great advantage of self-cleaning, inhibiting bacterial adhesion, and enhancing anticoagulant properties in the field of biomedical materials. In this paper, a superhydrophobic surface was successfully prepared on titanium alloy via high-speed micro-milling, anodic oxidation and fluoroalkylsilane modification. The surface morphology was investigated by scanning electron microscope and a laser scanning microscope. The surface wettability was investigated through the sessile-drop method. Firstly, regular microgrooves were constructed by micro-milling. Then, nanotube arrays were fabricated by anodic oxidation. Afterwards, fluoroalkylsilane was used to self-assemble a monolayer on the surface with a composite micro/nanostructure. Compared to polished titanium samples, the modified samples exhibited superhydrophobic properties with the water contact angle (CA) of 153.7° and the contact angle hysteresis of 2.1°. The proposed method will provide a new idea for the construction of superhydrophobic titanium surgical instruments and implants in the future.

Hierarchical Rose Petal Surfaces Delay the Early-Stage Bacterial Biofilm Growth

A variety of natural surfaces exhibit antibacterial properties; as a result, significant efforts in the past decade have been dedicated toward fabrication of biomimetic surfaces that can help control biofilm growth. Examples of such surfaces include rose petals, which possess hierarchical structures like the micropapillae measuring tens of microns and nanofolds that range in the size of 700 ± 100 nm. We duplicated the natural structures on rose petal surfaces via a simple UV-curable nanocasting technique and tested the efficacy of these artificial surfaces in preventing biofilm growth using clinically relevant bacteria strains. The rose petal-structured surfaces exhibited hydrophobicity (contact angle (CA) ≈ 130.8° ± 4.3°) and high CA hysteresis (∼91.0° ± 4.9°). Water droplets on rose petal replicas evaporated following the constant contact line mode, indicating the likely coexistence of both Cassie and Wenzel states (Cassie-Baxter impregnating the wetting state). Fluorescence microscopy and image analysis revealed the significantly lower attachment of Staphylococcus epidermidis (86.1 ± 6.2% less) and Pseudomonas aeruginosa (85.9 ± 3.2% less) on the rose petal-structured surfaces, compared with flat surfaces over a period of 2 h. An extensive biofilm matrix was observed in biofilms formed by both species on flat surfaces after prolonged growth (several days), but was less apparent on rose petal-biomimetic surfaces. In addition, the biomass of S. epidermidis (63.2 ± 9.4% less) and P. aeruginosa (76.0 ± 10.0% less) biofilms were significantly reduced on the rose petal-structured surfaces, in comparison to the flat surfaces. By comparing P. aeruginosa growth on representative unitary nanopillars, we demonstrated that hierarchical structures are more effective in delaying biofilm growth. The mechanisms are two-fold: (1) the nanofolds across the hemispherical micropapillae restrict initial attachment of bacterial cells and delay the direct contact of cells via cell alignment and (2) the hemispherical micropapillae arrays isolate bacterial clusters and inhibit the formation of a fibrous network. The hierarchical features on rose petal surfaces may be useful for developing strategies to control biofilm formation in medical and industrial contexts.

Scaling Up Nature: Large Area Flexible Biomimetic Surfaces

The fabrication and advanced function of large area biomimetic superhydrophobic surfaces (SHS) and slippery lubricant-infused porous surfaces (SLIPS) are reported. The use of roll-to-roll nanoimprinting techniques enabled the continuous fabrication of SHS and SLIPS based on hierarchically wrinkled surfaces. Perfluoropolyether hybrid molds were used as flexible molds for roll-to-roll imprinting into a newly designed thiol-ene based photopolymer resin coated on flexible polyethylene terephthalate films. The patterned surfaces exhibit feasible superhydrophobicity with a water contact angle around 160° without any further surface modification. The SHS can be easily converted into SLIPS by roll-to-roll coating of a fluorinated lubricant, and these surfaces have outstanding repellence to a variety of liquids. Furthermore, both SHS and SLIPS display antibiofouling properties when challenged with Escherichia coli K12 MG1655. The current article describes the transformation of artificial biomimetic structures from small, lab-scale coupons to low-cost, large area platforms.

Bioinspired multifunctional Au nanostructures with switchable adhesion

Inspired by the self-cleaning of cicada wings, well-aligned Au-coated Ni nanocone arrays (Au@Ni NAs) have been fabricated by a simple and cheap electrodeposition method. After surface modification of n-hexadecanethiol, self-cleaning can be realized on this long-lived superhydrophobic surface with extremely low adhesive force. Switchable adhesion is obtained on its complementary porous surface. The porous Au structure is fabricated by a geometric replica of the nanocone arrays. After the same surface modification, it shows superhydrophobicity with high adhesion. The different adhesive behaviors on the two lock-and-key Au structures are ascribed to their different contact modes with a water droplet. Combining the superhydrophobic properties of the two complementary structures, they can be used to transport precious microdroplets without any loss. The bioinspired periodic Au@Ni NAs can also be potentially employed as surface-enhanced Raman scattering (SERS) substrates due to its electromagnetic enhancement effect, especially at the tips of the nanocones. Thus, superhydrophobic, SERS, long-lived, self-cleaning, microtransportation functions are realized on the basis of the two surfaces.

Lotus leaf-like dual-scale silver film applied as a superhydrophobic and self-cleaning substrate

The structure and the mechanism of the lotus leaf-like and petal-like surfaces.