Investigating the Impact of Hardness on Dielectric Breakdown Characteristics of Polyurethane

Polymeric materials play a vital role in high-voltage insulation, but their insulating properties can deteriorate over time, leading to insulation failures. The presence of voids resulting from manufacturing defects or external stresses can create a highly divergent field, further contributing to this issue. However, certain polymers, such as polyurethane (PU), possess self-healing properties that enable them to repair these voids and restore a uniform electric field distribution, thereby ensuring the reliability of the insulation. Surprisingly, the potential of PU as an insulating material in high-voltage applications remains unexplored. However, the self-healing capability of PU decreases with an increase in the hardness of the material. Therefore, in this study, the dielectric breakdown properties of PU with different levels of hardness, rated on the Shore scale as 40° (soft), 70° (medium), and 90° (hard), were investigated. The AC and DC dielectric breakdown characteristics of these PU variants and dielectric spectra were examined. Additionally, the study explores the relationship between the dielectric properties and the hardness of the material. Our findings revealed that the dielectric breakdown strength of PU increases as the material's hardness is increased under both AC and DC electric stress. However, this may come at the cost of reduced self-healing capabilities of PU. Therefore, there is a need to balance the hardness of the material with its ability to recover from breakdown events. The findings from this study can be useful for researchers and engineers, as they offer valuable insights into the dielectric properties of PU at various hardness levels.

One pot synthesis of furan-modified lignin from agricultural waste via lignin-first approach

This study investigated a lignin-first approach to produce furan-modified lignin from sugarcane bagasse (SB), rice hull (RH), and sunn hemp biomass (SHB) using 5 methylfurfural (MF) and 5 methul-2-furanmethanol (MFM). The reaction time (5 h) was selected based on the delignification of SB using methanol and Ru/C catalyst which yielded the highest hydroxyl content. Delignification of SB with various MF weight ratios (1:1, 1:2, 1:3, 2:1, and 3:1) revealed that 1:1 and 2:1 ratios produced the highest hydroxyl content (7.7 mmol/g) and bio-oil yield (23.2 % wt% total weight). Further exploration identified that RH and MF at 1:1 ratio and SHB and MF at a 2:1 ratio produced the highest hydroxyl content (13.0 mmol/g) and bio-oil yield (31.6 % wt% tot. weight). This study developed a one-step method to extract and modify lignin with furan compounds simultaneously while opening new avenues for developing value-added products.

Controlled Degradation of Polycaprolactone Polymers through Ultrasound Stimulation

This study describes the development of an ultrasound-responsive polymer system that provides on-demand degradation when exposed to high-intensity focused ultrasound (HIFU). Diels-Alder cycloadducts were used to crosslink polycaprolactone (PCL) polymers and underwent a retro Diels-Alder reaction when stimulated with HIFU. Two Diels-Alder polymer compositions were explored to evaluate the link between reverse reaction energy barriers and polymer degradation rates. PCL crosslinked with isosorbide was also used as a non-Diels-Alder-based control polymer. An increase of HIFU exposure time and amplitude correlated with an increase of PCL degradation for Diels-Alder-based polymers. Ultrasound imaging during HIFU allowed for real-time visualization of the on-demand degradation through cavitation-based mechanisms. The temperature surrounding the sample was monitored with a thermocouple during HIFU stimulation; a minimal increase in temperature was observed. PCL polymers were characterized using Fourier transform infrared (FTIR) spectroscopy, nuclear magnetic resonance (NMR), differential scanning calorimetry (DSC), optical profilometry, and mechanical testing. PCL degradation byproducts were identified by mass spectrometry, and their cytocompatibility was evaluated in vitro. Overall, this study demonstrated that HIFU is an effective image-guided, external stimulus to control the degradation of Diels-Alder-based PCL polymers on-demand.

Preparation and Characterization of Self-Healing Polyurethane Powder Coating Using Diels-Alder Reaction

Although powder coating systems offer many environmental, ecological and energy related benefits over liquid based coatings, in the case of uretdione based polyurethane systems, high curing temperature is still an issue. On the other hand, powder coating systems make it possible to reduce the costs and enhance the process of forming complex 3D structures using the deep drawing method by pre-coated metal substrates. During this processing method, there is a probability of micro crack formation in the coated film due to strain impact on the coating layer. A powder coating with self-healing ability is an ultimate solution to face not only this kind of fraction but also any other possible ones (such as defects caused by any impact on film surface during processing, transporting or even service). Here, a single molecule that is prepared via Diels–Alder cycloaddition reaction and retro Diels–Alder cleavage reaction was utilized as a self-healing additive to achieve self-healing ability in the powder coating system that is based on a commercially available uretdione cross-linker and OH-polyester resin. Coatings were prepared through melt mixing of components in a lab mixer, milling, sieving, and then application on the metal substrate through the electrostatic spraying method. To illustrate the role of self-healing additive, various concentrations (4 and 9% wt.) in combination with different curing temperatures (80 °C to 200 °C) were investigated. Both samples containing HA showed self-healing ability at elevated temperature around 120 °C for about 30 min with acceptable roughness and surface properties. Hardness measurement of cured film as well as thermal investigation indicate the chemical reaction of HA in a cross-linked network of cross-linker and resin. In addition, using HA leads to a 40 K drop in curing temperature of the system without using any catalyst. A 2.58% improvement in hardness values at a lower curing temperature and healing time of around 12.5 min at 120 °C to recover 100% of initial scratch (more than 10 cycles) in the sample containing 9% wt. HA was observed.

Trends in the Diels-Alder reaction in polymer chemistry

The Diels-Alder (DA) reaction is regarded as quite a useful strategy in organic and macromolecular syntheses. The reversibility of this reaction and the advent of self-repair technology, as well as other applications in controlled macromolecular architectures and crosslinking, have strongly boosted the research activity, which is still attracting a huge interest in both academic and industrial research. The DA reaction is a simple and scalable toolbox. Though it is well-established that furan/maleimide is the most studied diene/dienophile couple, this perspective article reports strategies using other reversible systems with deeper features on other types of diene/dienophile pairs being either petro-sourced (cyclopentadiene, anthracene) or bio-sourced (muconic and sorbic acids, myrcene and farnesene derivatives, eugenol, cardanol). This review is composed of four sections. The first one briefly recalls the background on the DA reactions involving cyclodimerizations, dienes, and dienophiles, parameters affecting the reaction, while the second part deals with the furan/maleimide reaction. The third one deals with petro-sourced and bio-sourced (or products becoming bio-sourced) reactants involved in DA reactions are also listed and discussed. Finally, the authors' opinion is given on the potential future of the crosslinking-decrosslinking reaction, especially regarding the process (e.g., key temperatures of decrosslinking) or possibly monocomponents. It presents both fundamental and applied research on the DA reaction and its applications.

Preparation and characterization of self-healing furan-terminated polybutadiene (FTPB) based on Diels-Alder reaction

Cracks generated in energetic composites will affect their mechanical properties and increase the risk of explosion when they are exposed to external stimuli. Therefore, self-healing properties of energetic composites have always been at the forefront of research in the field of high-performance energetic composites. Hydroxyl-terminated polybutadiene (HTPB) is a kind of binder widely used in propellants. A novel furan-terminated polybutadiene (FTPB) was synthesized by the reaction of NCO-terminated polybutadiene (IPDI-HTPB-IPDI) with furfuryl amine, and then self-healing binder films were obtained based on the DA adduct (FTPB-DA) through the reaction of furan with bismaleimide. The results show that FTPB-DA will transform into FTPB and BMI at 120 °C and recrosslinked at 60 °C to form FTPB-DA again, which gives it self-healing properties and the healing efficiency can reach 92.3%. Then, by adjusting the ratio of -NCO/-OH during the preparation process, we prepared self-healing binders with different DA adduct contents, and further studied the influence of DA adduct content on the mechanical properties and self-healing performance.

Production of a PET//LDPE Laminate Using a Reversibly Crosslinking Packaging Adhesive and Recycling in a Small-Scale Technical Plant

Multilayer packaging is an important part of the packaging market, but it is not recyclable with conventional methods since it is made of different thermodynamically immiscible materials. In this work, it was shown that it is possible to produce a PET//LDPE laminate in a pilot plant for lamination by using an adhesive consisting of maleimide- and furan-functionalized polyurethane prepolymers that cure through the Diels–Alder reaction. The material could then be delaminated in a small-scale recycling plant using a solvent-based recycling process by partially opening the Diels–Alder adducts through the influence of temperature. The PET and LDPE could be recovered without any adhesive residues before each material was regranulated, and in the case of the PE, a film was produced via cast film extrusion. The obtained PET granulate exhibited a slight, approximately 10%, decrease in molecular weight. However, since small amounts of LDPE could not be separated, compatibilization would still be required here for further use of the material. The obtained LDPE film was characterized by means of infrared spectrometry, differential scanning calorimetry, tensile testing, determination of the melt index, and molecular weight. The film showed lower crosslinking than usual for LDPE recycling and exhibited good mechanical properties. In this work, it was thus shown that upscaling of the laminate production with the modified adhesive and also its recycling at the pilot plant scale is possible and thus could be an actual option for recycling multilayer packaging.

Thermally Remendable Polyurethane Network Cross-Linked via Reversible Diels-Alder Reaction

We prepared a series of thermally remendable and recyclable polyurethanes crosslinked via reversible furan-maleimide Diels-Alder reaction based on TDI end-caped branched Voranol 3138 terminated with difurfurylamine and 4,4'-bis(maleimido)diphenylmethane (BMI). We showed that Young modulus strongly depends on BMI content (from 8 to 250 MPa) that allows us to obtain materials of different elasticity as simple as varying BMI content. The ability of DA and retro-DA reactions between furan and maleimide to reversibly bind material components was investigated by NMR spectroscopy, differential scanning calorimetry, and recycle testing. All polymers obtained demonstrated high strengths and could be recovering without significant loss in mechanical properties for at least five reprocessing cycles.

Recyclable Multilayer Packaging by Means of Thermoreversibly Crosslinking Adhesive in the Context of Food Law

Lacking recyclability of multilayer packaging can be overcome by using a thermoreversible crosslinking adhesive consisting of maleimide- and furan-functionalized polyurethane-(PU-)prepolymers, reacting in a Diels–Alder-reaction. Here, the furan-functionalized PU-prepolymer carries furan-side-chains to avoid the usage of an additional crosslinking agent. Thus, N‑(2‑hydroxyethyl)maleimide and furfurylamine are the only two chemicals contained in the adhesive that are not listed in the appendix of EU Regulation 10/2011. Using migration modelling, it could be shown that, at 23 °C, both chemicals have lag-times of only a few minutes if 45 µm PE is used as a barrier. However, if the residual content is below 30 mg/kg, the legally specified maximum amount of 0.01 mg/kg food is not reached. After determining the diffusion coefficients and the activation energy of diffusion through ethylene-vinyl alcohol copolymer (EVOH), it could be determined that the lag-time of the migrants can be extended to at least 9 years by the use of 3 µm EVOH. From a food law point of view, the use of the described adhesive is possible if the above‑mentioned measures are complied.

Self-Healing Mechanisms for 3D-Printed Polymeric Structures: From Lab to Reality

Existing self-healing mechanisms are still very far from full-scale implementation, and most published work has only demonstrated damage cure at the laboratory level. Their rheological nature makes the mechanisms for damage cure difficult to implement, as the component or structure is expected to continue performing its function. In most cases, a molecular bond level chemical reaction is required for complete healing with external stimulations such as heating, light and temperature change. Such requirements of external stimulations and reactions make the existing self-healing mechanism almost impossible to implement in 3D printed products, particularly in critical applications. In this paper, a conceptual description of the self-healing phenomenon in polymeric structures is provided. This is followed by how the concept of self-healing is motivated by the observation of nature. Next, the requirements of self-healing in modern polymeric structures and components are described. The existing self-healing mechanisms for 3D printed polymeric structures are also detailed, with a special emphasis on their working principles and advantages of the self-healing mechanism. A critical discussion on the challenges and limitations in the existing working principles is provided at the end. A novel self-healing idea is also proposed. Its ability to address current challenges is assessed in the conclusions.

Preparation, characterization and properties of intrinsic self-healing elastomers

Significant advances have been made in the development of self-healing synthetic polymer materials in recent years. This review article discusses the recent progress in preparation, characterization and properties of different kinds of intrinsic self-healing elastomers based on reversible covalent bonds and dynamic supramolecular chemistry. Healing conditions, mechanical property recovery and healing efficiency are the main discussion topics. Potential applications, challenges and future prospects in self-healing elastomer fields are also discussed in the last part of this review.

A Heterocyclic Polyurethane with Enhanced Self-Healing Efficiency and Outstanding Recovery of Mechanical Properties

A functional polyurethane based on the heterocyclic group was synthesized and its self-healing and mechanical properties were examined. To synthesize a heterocyclic polyurethane, a polyol and a heterocyclic compound with di-hydroxyl groups at both ends were blended and the blended solution was reacted with a crosslinker containing multiple isocyanate groups. The heterocyclic polyurethane demonstrates better self-healing efficiency than the conventional polyurethane with no heterocyclic groups. Furthermore, unlike the conventional self-healing materials, the heterocyclic polyurethane examined in this study shows an outstanding recovery of the mechanical properties after the self-healing process. These results are attributed to the unique supramolecular network resulting from the strong hydrogen bonding interaction between the urethane group and the heterocyclic group in the heterocyclic polyurethane matrix.

Self-crosslinkable polymers from furan-functionalized Meldrum's acid and maleimides as effective precursors of free-standing and flexible crosslinked polymer films showing low dielectric constants

The integration of Michael addition and Diels–Alder reaction in the synthesis of reactive polymers for self-standing and flexible crosslinked polymer films.

Self-Healing Polyurethane Elastomers Based on a Disulfide Bond by Digital Light Processing 3D Printing

A type of polyurethane elastomer with excellent self-healing ability has been fabricated through digital light processing 3D printing. First, a type of polyurethane acrylate containing disulfide bonds is synthesized and then compounded with reactive diluent and photoinitiators to get a photopolymer resin. Due to the good fluidity and high curing rate, the photopolymer resin can be applied in DLP 3D printing, and various 3D objects with complicated structures, high printing accuracy, and remarkable self-healing ability have been printed. The tensile strength and elongation at break of the polyurethane elastomer are 3.39 ± 0.09 MPa and 400.38 ± 14.26%, respectively, and the healing efficiency can get to 95% after healing at 80 °C for 12 h and can be healed for multiple times. With the ease of fabrication and excellent performance, the polyurethane elastomers from DLP 3D printing have great potential applications in flexible electronics, soft robotics, and sensors.

Recyclable and Mendable Cellulose-Reinforced Composites Crosslinked with Diels⁻Alder Adducts

Owing to their natural abundance and exceptional mechanical properties, cellulose fibers (CFs) have been used for reinforcing polymers. Despite these merits, dispersing hydrophilic CFs in a hydrophobic polymer matrix is challenging. To address this, an amphiphilic ammonium salt was employed as the dispersant for CFs in this study. The hydrophobic CFs were mixed with a healable polymer to produce CF-reinforced composites. As the thermosetting polymer was crosslinked with Diels–Alder (DA) adducts, it was mended and recycled via a retro DA reaction at 120 °C. Interestingly, the CF-reinforced polymer composites were mended and recycled as well. When 5 wt % of the hydrophobic CFs was added to the polymer, maximum tensile strength, elongation at break, Young’s modulus, and toughness increased by 70%, 183%, 75%, and 420%, respectively. After recycling, the CF-reinforced composites still featured better mechanical properties than recycled polymer.

Partially bio-based aromatic poly(ether sulfone)s bearing pendant furyl groups: synthesis, characterization and thermo-reversible cross-linking with a bismaleimide

A fully bio-based bisphenol, namely, 4,4′-(furan-2-ylmethylene)bis(2-methoxyphenol) was synthesized and its utility for synthesis of aromatic poly(ether sulfone)s bearing clickable pendant furyl groups was demonstrated.

Highly Stretchable, Self-Healable Elastomers from Hydrogen-Bonded Interpolymer Complex (HIPC) and Their Use as Sensitive, Stable Electric Skin

There is a growing interest in developing stretchable strain sensors to quantify the large mechanical deformation and strain associated with the activities for a wide range of species. Herein, we constructed elastomeric, healable hydrogen-bonded interpolymer complex (HIPC) rubberlike film by complexation of hydrogen-bond (H-bond)-donating poly(acrylic acid) (PAA) and H-bond-accepting poly(ethylene oxide) (PEO) (or poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) (F108)). All HIPC elastomers prepared from varied PAA/PEO (or PAA/F108) ratios are healable elastomers with high extensibility (with the highest strain of 1400%). Recovery of all films can automatically occur or be accelerated by externally added water droplet. The stress- and strain healing efficiencies (ησ and ηε) of the water-assisting healed PAA/F108 blends are as high as 99%. Furthermore, stretchable and healable conductor films were fabricated from silver nanowire-printed (Ag-p) and the single-walled carbon nanotube-blended (SW-b) conductor films, respectively. The healable Ag-p conductor film is an ultrasensitive strain sensor, exhibiting large electric resistance variation when stretched. In contrast, the healable SW-b film is an ultrastable strain sensor with reversible resistance strain response over 200 stretching release cycles within a high strain range of 500%. Therefore, this study provides a new and flexible HIPC strategy for the fabrication of stretchable, ultrasensitive, and stable self-healing electrode materials.

Clicking Biobased Polyphenols: A Sustainable Platform for Aromatic Polymeric Materials

Lignin, tannins, and cashew nut shell liquid are considered the main sources of aromatic-based macromolecules. They represent an abundant alternative feedstock for the elaboration of aromatic chemicals and polymers, with a view to replacing some fossil-based fractions. Located in different tissues of plants, these compounds, with a large diversity and structural complexity, have, to date, been considered as byproducts derived from fractionation-separation industrial processes with low added value. In the last decade, the use of click chemistry as a tool for the synthesis of controlled macromolecular architectures has seen much development in fundamental and applied research for a wide range of applications. It could represent a valid solution to overcome the main limitations encountered in the chemical modification of natural sources of chemicals, with an environmentally friendly approach to create new substrates for the development of innovative polymers and materials. After a brief description of the main aromatic biopolymers, including the main extraction techniques, along with their structure and their properties, this Review describes chemical modifications that have mainly been focused on natural polyphenols, with the aim of introducing clickable groups, and their further use for the synthesis of biobased materials and additives. Special emphasis is given to several as-yet unexplored chemical features that could contribute to further fundamental and applied materials science research.

Enzymatic Polymerization of Dimethyl 2,5-Furandicarboxylate and Heteroatom Diamines

Previously, we have synthesized a diverse range of 2,5-furandicarboxylic acid (FDCA)-based semiaromatic polyamides via enzymatic polymerization. This novel class of polymers are biobased alternatives to polyphthalamides, which are petrol-based semiaromatic polyamides. From a commercial perspective, they have interesting properties as high-performance materials and engineering thermoplastics. It is even more appealing to explore novel FDCA-based polyamides with added functionality, for the development of sustainable functional materials. Here, a set of FDCA-based heteroatom polyamides have been successfully produced via Novozyme 435 (N435)-catalyzed polymerization of biobased dimethyl 2,5-furandicarboxylate with (potentially)heteroatom diamines, namely, 4,9-dioxa-1,12-dodecanediamine (DODA), diethylenetriamine, and 3,3-ethylenediiminopropylamine. We performed the enzymatic polymerization in solution and bulk. The latter approach is more sustainable and results in higher molecular weight products. Among the tested heteroatom diamines, N435 shows the highest catalytic activity toward DODA. Furthermore, we find that all obtained FDCA-based heteroatom polyamides are amorphous materials with a relatively high thermal stability. These heteroatom polyamides display a glass-transition temperature ranging from 41 to 107 °C.

Activated anionic ring-opening polymerization for the synthesis of reversibly cross-linkable poly(propylene oxide) based on furan/maleimide chemistry

Controlled anionic copolymerization of propylene oxide and furfuryl glycidyl ether was developed for the synthesis of reversibly cross-linkable polyethers.

Synthesis and properties of a bio-based epoxy resin from 2,5-furandicarboxylic acid (FDCA)

Based on the properties comparison between FDCA-based epoxy and TPA-based epoxy, FDCA has been regarded as an ideal renewable platform chemical for the synthesis of thermosetting resins with high performance.