Smart-Responsive Colloidal Capsules as an Emerging Tool to Design a Multifunctional Lubricant Additive

The microencapsulation technique has been proven as a powerful and flexible tool to design and develop a multifunctional additive for various applications. The significant characteristics of this technique center around the ability to control the release of the core active ingredients by tuning the porosity and the permeability of the shell. However, this original concept has faced a major roadblock in lubricant research since it causes a major breakage of the microcapsules (∼70%) under severe stressed-shearing conditions. The shell fragments generated from such unwanted events significantly influence the friction and wear performances of the counterpart, thus limiting the ongoing research of the microencapsulation technique in tribology. To solve such technical bottlenecks, we develop a new strategy of utilizing the microencapsulation technique which focuses on the smart responsiveness of the shell with the base lubricant and the synergy between the incorporated materials. In this study, the smart-responsive colloidal capsule has been developed based on our proposed concept that demonstrates outstanding performances in improving the lubricity of the conventional melt lubricant (by ∼70%) under hot metal working conditions. An unprecedented oxidation-reduction (by ∼93%) and the first instance of ultralow friction (0.07) at elevated temperatures (880 °C) have been initially achieved. This work opens a new avenue of customizing a multifunctional additive package by utilizing the smart colloidal capsules in lubrication science.

Pickering emulsion approach for fabrication of waterborne cross-linkable polydimethylsiloxane coatings with high mechanical performance

HYPOTHESIS

The Pickering emulsion approach has been frequently employed to fabricate various emulsions. However, the direct formation of cross-linked polymer films from Pickering emulsions and double functions (emulsified and mechanical reinforcement) of Pickering agents have not been sufficiently reported.

EXPERIMENTS

Fumed silica was co-modified with vinyltrimethoxysilane (VTMS) and hexamethyl disilylamine (HMDS) and was further adopted to emulsify vinyl or hydrogen dimethicone. The as-obtained Pickering emulsions were mixed with Karstedt catalyst capsules to produce one-component waterborne cross-linkable polydimethylsiloxane (PDMS) coatings that were subsequently transformed into elastic films after drying at ambient temperature.

FINDINGS

The co-modification of fumed silica with VTMS/HMDS is shown to balance the Pickering emulsion effect and film-forming ability of the coatings. Greater amounts of grafted VTMS/HMDS or higher modified silica dosages demonstrated better Pickering emulsion effects. Nevertheless, because Pickering agents hinder the coalescence of silicone oil droplets, the appropriate modified silica concentration is crucial for achieving the highest cross-link density and thus the highest mechanical strength. The grafted CC groups can endow the modified silica with hydrosilylation reactivity and can thus additionally contribute to the mechanical performance of PDMS film. In addition, the Pickering emulsion approach is shown to be superior to the traditional emulsion approach for acquiring waterborne coatings with high mechanical performance.

Intrinsic Effect of Nanoparticles on the Mechanical Rupture of Doubled-Shell Colloidal Capsule via In Situ TEM Mechanical Testing and STEM Interfacial Analysis

The discovery of Pickering emulsion templated assembly enables the design of a hybrid colloidal capsule with engineered properties. However, the underlying mechanisms by which nanoparticles affect the mechanical properties of the shell are poorly understood. Herein, in situ mechanical compression on the transmission electron microscope and aberration-corrected scanning transmission microscope are unprecedentedly implemented to study the intrinsic effect of nanoparticles on the mechanical properties of the calcium carbonate (CaCO₃ )-decorated silica (SiO₂ ) colloidal capsule. The stiff and brittle nature of the colloidal capsule is due to the interfacial chemical bonding between the CaCO₃ nanoparticles and SiO₂ inner shell. Such bonding strengthens the mechanical strength of the SiO₂ shell (166 ± 14 nm) from the colloidal capsule compared to the thicker single SiO₂ shell (310 ± 70 nm) from the silica hollow sphere. At elevated temperature, this interfacial bonding accelerates the formation of the single calcium silicate shell, causing shell morphology transformation and yielding significantly enhanced mechanical strength by 30.9% and ductility by 94.7%. The superior thermal durability of the heat-treated colloidal capsule holds great potential for the fabrication of the functional additives that can be applied in the wide range of applications at elevated temperatures.

Polymeric hollow microcapsules (PHM) via cellulose nanocrystal stabilized Pickering emulsion polymerization

A practical and sustainable method to prepare polymeric hollow microcapsules (PHMs) using cellulose nanocrystal (CNC) stabilized Pickering emulsion polymerization was developed. Pristine CNCs hydrolyzed from wood pulp are hydrophilic and could be employed as emulsifiers to prepare oil-in-water (O/W) Pickering emulsions. The O/W Pickering emulsions were used as templates for the Pickering emulsion polymerization of hydrophobic monomers inside the emulsion droplets. The crosslinked hydrophobic polymers phase separated and partitioned to the interface of the Pickering emulsion, leading to the formation of hydrophobic PHMs. Correspondingly, cinnamate modified CNCs with less surface hydrophilicity were employed as emulsifiers to obtain water-in-oil (W/O) inverse Pickering emulsions, which were then used as templates for inverse Pickering emulsion polymerization of hydrophilic monomers to prepare hydrophilic PHMs. Therefore, both hydrophobic and hydrophilic PHMs could be obtained via this approach. Herein, polystyrene, poly(4-vinylpyridine), and poly(N-isopropyl acrylamide) hollow microcapsules were prepared as models, where the size, crosslinking density, shell structure and stimuli-responsive properties of PHMs could be tuned by varying the synthesis parameters.

Single Cell Encapsulation via Pickering Emulsion for Biopesticide Applications

A new approach for single cell microencapsulation in an oil-in-water (o/w) Pickering emulsion is presented. The water/paraffin emulsions were stabilized by amine-functionalized silica nanoparticles. The droplet size of the emulsions was highly tunable, and ranged from 1 to 30 μm in diameter. The controllable droplet size along with the high colloidal stability of the Pickering emulsionswas harnessed to obtain single cell microencapsulation. Successful encapsulation of the conidia entomopathogenic fungus Metarhizium brunneum by the studied Pickering emulsions was confirmed via confocal laser scanning microscopy. The resulting systems were implemented to develop a novel biopesticide formulation for arthropod pest control. The conidia incorporated in the emulsions were applied to Ricinus communis leaves by spray assay. After drying of the emulsion, a silica-based honeycomb-like structure with an ordered hierarchical porosity is formed. This structure preserves the individual cell encapsulation. The successful single cell encapsulation has led to a high distribution of conidia cells on the leaves. The Pickering emulsion-based formulation exhibited significantly higher pest control activity against Spodoptera littoralis larvae compared to the control systems, thus making it a promising, cost-effective, innovative approach for tackling the pest control challenge.

Polymeric Nanoparticle-Coated Pickering Emulsion-Synthesized Conducting Polyaniline Hybrid Particles and Their Electrorheological Study

To produce an electric stimuli-responsive electrorheological (ER) material, semiconducting core/shell-type polyaniline (PANI) hybrid particles were fabricated through Pickering emulsion-type polymerization, using poly(divinylbenzene-alt-maleic anhydride) (PDVMA) particles as a solid surfactant. The PDVMA nanoparticles were initially polymerized using a self-stable precipitation method. The fabricated PANI/PDVMA composite particles were subjected to various chemical characterizations; further, they were suspended in silicone oil at 10 vol % to prepare an ER fluid, and their viscoelastic behaviors were scrutinized using a rheometer under various input electric fields. We also adopted an LCR meter to evaluate its dielectric characteristics. Our results showed that the PANI/PDVMA composite particles display typical ER performance, such that both dynamic and elastic yield stresses follow a polarization mechanism with a slope of 2.0.

Multilayered silica-biopolymer nanocapsules with a hydrophobic core and a hydrophilic tunable shell thickness

Stable, biocompatible, multifunctional and multicompartment nanocarriers are much needed in the field of nanomedicine. Here, we report a simple, novel strategy to design an engineered nanocarrier system featuring an oil-core/hybrid polymer/silica-shell. Silica shells with a tunable thickness were grown in situ, directly around a highly mono-disperse and stable oil-in-water emulsion system, stabilized by a double bio-functional polyelectrolyte heparin/chitosan layer. Such silica showed a complete degradation in a physiological medium (SBF) in a time frame of three days. Moreover, the outer silica shell was coated with polyethyleneglycol (PEG) in order to confer antifouling properties to the final nanocapsule. The outer silica layer combined its properties (it is an optimal bio-interface for bio-conjugations and for the embedding of hydrophilic drugs in the porous structure) with the capability to stabilize the oil core for the confinement of high payloads of lipophilic tracers (e.g., CdSe quantum dots, Nile Red) and drugs. In addition, polymer layers--besides conferring stability to the emulsion while building the silica shell--can be independently exploited if suitably functionalized, as demonstrated by conjugating chitosan with fluorescein isothiocyanate. Such numerous features in a single nanocarrier system make it very intriguing as a multifunctional platform for smart diagnosis and therapy.

Bio-inspired magnetic molecularly imprinted polymers based on Pickering emulsions for selective protein recognition

Hydrophobic halloysite nanotube stabilized Pickering emulsions and their application in protein separation.

Polymer/graphene oxide composite microcapsules with greatly improved barrier properties

Microcapsules with excellent barrier property are fabricated by Pickering emulsion templating stabilized using relatively lipophilic GO nanosheets to achieve good dispersion of GO in polymer shells.

Pickering polymerization of styrene stabilized by starch-based nanospheres

Pickering polymerization of styrene stabilized by starch-based nanospheres to synthesize composite particles with different morphologies is reported.

Robust composite-shell microcapsules via pickering emulsification

Microencapsulation technology has been increasingly applied toward the development of self-healing paints. Added to paint as a dry powder prior to spraying, the microcapsules store a liquid that can repair the protective barrier layer if released into a scratch. However, self-healing will not occur unless the microcapsules can withstand spray-painting, aggressive solvents in the paint, and long-term exposure to the elements. We have therefore developed a one-pot synthesis for the production of Pickering microcapsules with outstanding strength, solvent resistance, and barrier properties. Octadecyltrimethoxysilane-filled (OTS) microcapsules form via standard interfacial polycondensation, except that silica nanopowder (10-20 nm diameter) replaces the conventional surfactant or hydrocolloid emulsifier. Isophorone diisocyanate (IPDI) in the OTS core reacts with diethylenetriamine, polyethylenimine, and water to form a hard polymer shell along the interface. Compared to pure polyurea, the silica-polyurea composite improves the shelf life of the OTS by 10 times. The addition of SiO2 prevents leaching of OTS into xylenes and hexanes for up to 80 days, and the resulting microcapsules survive nebulization through a spray gun at 620 kPa in a 500 cSt fluid.

Determination of the shell growth direction during the formation of silica microcapsules by confocal fluorescence microscopy

A novel procedure was developed to determine the direction of silica growth during the formation of a silica shell around aqueous microdroplets in water-in-oil Pickering emulsions, and it was found that the shell grows from the inside to the outside.

Fabrication of ultraviolet-responsive microcapsules via Pickering emulsion polymerization using modified nano-silica/nano-titania as Pickering agents

UV-responsive microcapsules were prepared via O/W Pickering emulsion templates using SiO₂ and TiO₂ nanoparticles as Pickering agents.

Formation of hybrid poly(styrene-co-maleic anhydride)–silica microcapsules

A technique for the micro-encapsulation of a contamination-free aqueous droplet is presented.

Compartmentalization of bacteria in microcapsules

Lactobacillus plantarum strain 423 was encapsulated in hollow poly(organosiloxane) microcapsules by templating water-in-oil Pickering emulsion droplets via the interfacial reaction of alkylchlorosilanes.