Mechanically Strengthened Aerogels through Multiscale, Multicompositional, and Multidimensional Approaches: A Review

In recent decades, aerogels have attracted tremendous attention in academia and industry as a class of lightweight and porous multifunctional nanomaterial. Despite their wide application range, the low mechanical durability hinders their processing and handling, particularly in applications requiring complex physical structures. "Mechanically strengthened aerogels" have emerged as a potential solution to address this drawback. Since the first report on aerogels in 1931, various modified synthesis processes have been introduced in the last few decades to enhance the aerogel mechanical strength, further advancing their multifunctional scope. This review summarizes the state-of-the-art developments of mechanically strengthened aerogels through multicompositional and multidimensional approaches. Furthermore, new trends and future directions for as prevailed commercialization of aerogels as plastic materials are discussed.

Direct Synthesis of Metal-Organic Framework Sols: Advances and Perspectives

The intrinsic lack of processability in the conventional nano/microcrystalline powder form of metal-organic frameworks (MOFs) greatly limits their application in various fields. Synthesis of MOFs with certain flowability make them promising for multitudinous applications. The direct synthesis strategy represents one of the simplest and efficient method for synthesizing solution processable MOF sols/suspensions, compared with other approaches, for instance, the post-synthesis surface modification, the direct dispersion of MOFs in hindered ionic liquids, as well as the calcination method toward a few MOFs with melting behavior. This article reviews the recent direct synthesis strategies of solution processable MOF sols and their typical applications in different fields. The direct synthesis strategies of MOF sols can be classified into two categories: particle size reduction strategy, and selective coordination strategy. The synthesis mechanism of different strategies and the factors affecting the formation of sols are summarized. The application of solution processable MOF sols in different fields are introduced, showing great application potentials. Furthermore, the challenges faced by the direct synthesis of MOF sols and the main methods to deal with the challenges are emphasized, and the future development trend is prospected.

High-Processable COF Gel Electrolyte Enabled by Side Chain Engineering for Lithium-ion Battery

Although covalent organic frameworks (COFs) with graphene-like structure present unique chemical and physical properties, they are essentially insoluble and infusible crystalline powders with poor processability, hindering their further practical applications. How to improve the processability of COF materials is a major challenge in this field. In this contribution, we proposed a general side chain engineering strategy to construct gel-state COF with high processability. This method takes advantages of large and soft branched alkyl side chains as internal plasticizers to achieve the gelation of COF, and systematically studied the influence of the length of the side chain on the COF gel formation. Benefit from their machinability and flexibility, this novel COF gel can be easily processed into gel-type electrolytes with specific sharpness and thickness, which were further applied to assemble the lithium ion batteries that exhibited high cycling stability.

Metal-Organic Framework-Based Hierarchically Porous Materials: Synthesis and Applications

Metal-organic frameworks (MOFs) have been widely recognized as one of the most fascinating classes of materials from science and engineering perspectives, benefiting from their high porosity and well-defined and tailored structures and components at the atomic level. Although their intrinsic micropores endow size-selective capability and high surface area, etc., the narrow pores limit their applications toward diffusion-control and large-size species involved processes. In recent years, the construction of hierarchically porous MOFs (HP-MOFs), MOF-based hierarchically porous composites, and MOF-based hierarchically porous derivatives has captured widespread interest to extend the applications of conventional MOF-based materials. In this Review, the recent advances in the design, synthesis, and functional applications of MOF-based hierarchically porous materials are summarized. Their structural characters toward various applications, including catalysis, gas storage and separation, air filtration, sewage treatment, sensing and energy storage, have been demonstrated with typical reports. The comparison of HP-MOFs with traditional porous materials (e.g., zeolite, porous silica, carbons, metal oxides, and polymers), subsisting challenges, as well as future directions in this research field, are also indicated.

Volumetrics of Hydrogen Storage by Physical Adsorption

Physical adsorption remains a promising method for achieving fast, reversible hydrogen storage at both ambient and cryogenic conditions. Research in this area has recently shifted to focus primarily on the volumetric (H2 stored/delivered per volume) gains achieved within an adsorptive storage system over that of pure H2 compression; however, the methodology for estimating a volumetric stored or delivered amount requires several assumptions related to the ultimate packing of the adsorbent material into an actual storage system volume. In this work, we critically review the different assumptions commonly employed, and thereby categorize and compare the volumetric storage and delivery across numerous different porous materials including benchmark metal-organic frameworks, porous carbons, and zeolites. In several cases, there is a significant gain in both storage and delivery by the addition of an adsorbent to the high-pressure H2 storage system over that of pure compression, even at room temperature. Lightweight, low-density materials remain the optimal adsorbents at low temperature, while higher density, open metal-containing frameworks are necessary for high-density room temperature storage and delivery.

Beyond Frameworks: Structuring Reticular Materials across Nano-, Meso-, and Bulk Regimes

Reticular materials are of high interest for diverse applications, ranging from catalysis and separation to gas storage and drug delivery. These open, extended frameworks can be tailored to the intended application through crystal-structure design. Implementing these materials in application settings, however, requires structuring beyond their lattices, to interface the functionality at the molecular level effectively with the macroscopic world. To overcome this barrier, efforts in expressing structural control across molecular, nano-, meso-, and bulk regimes is the essential next step. In this Review, we give an overview of recent advances in using self-assembly as well as externally controlled tools to manufacture reticular materials over all the length scales. We predict that major research advances in deploying these two approaches will facilitate the use of reticular materials in addressing major needs of society.

In Situ Synthesized MEMS Compatible Energetic Arrays Based on Energetic Coordination Polymer and Nano-Al with Tunable Properties

Integrating energetic materials with a microelectromechanical system (MEMS) to achieve miniaturized integrated smart energetic microchips is promising. The potential applications include actuation in lab-on-a-chip devices, ignition in automobile airbags, propulsion and attitude control of micro-/nano-satellites, and miniaturized electro-explosive devices. In this work, a new type of MEMS-compatible energetic arrays was in situ realized on a copper substrate, which comprised a new energetic coordination polymer (ECP; Cu_1.5C₂N₈O₂·H₂O) with tunable nanostructures and a nano-aluminum (nano-Al) covering layer. The composition, morphology, and energetic characteristics of the energetic arrays can be easily tuned by adjusting the reaction time. The maximum heat release of 1850.2 J/g in thermal analysis and the intense flame in open burning experiment proved its excellent exothermic and combustion performance. A closed-bomb experiment further revealed that the ECP@nano-Al energetic arrays supported on Cu(OH)₂ nanorods had a peak pressure (5.5 MPa) and a pressure duration (0.5 s) more than twice those of nanoscale Al/CuO powder because of the introduction of gas elements (e.g., C, H, and N). A preliminary impulse experiment was also conducted through the torsion pendulum method. The displacement of the torsion pendulum in the micrometer scale proved the potential application of the energetic arrays in micropropulsion systems. Overall, this work can serve as a reference for the synthesis and applications of ECPs.

Fabrication of Microporous Metal-Organic Frameworks in Uninterrupted Mesoporous Tunnels: Hierarchical Structure for Efficient Trypsin Immobilization and Stabilization

Hierarchically porous metal-organic frameworks (HP-MOFs) are promising in various applications. Most reported HP-MOFs are prepared based on the generation of mesopores in microporous frameworks, and the formed mesopores are connected by microporous channels, limiting the accessibility of mesopores for bulky molecules. A hierarchical structure is formed by constructing microporous MOFs in uninterrupted mesoporous tunnels. Using the confined space in as-prepared mesoporous silica, highly dispersed metal precursors for MOFs are coated on the internal surface of mesoporous tunnels. Ligand vapor-induced crystallization is employed to enable quantitative formation of MOFs in situ, in which sublimated ligands diffuse into mesoporous tunnels and react with metal precursors. The obtained hierarchically porous composites exhibit record-high adsorption capacity for the bulky molecule trypsin. The thermal and storage stability of trypsin is improved upon immobilization on the composites.

Fabrication of a Hierarchical Ni(OH)2 @Ni3 S2 /Ni Foam Electrode from a Prussian Blue Analogue-Based Composite with Enhanced Electrochemical Capacitive and Electrocatalytic Properties

Developing high-efficiency, cost-effective, and durable electrodes is significant for electrochemical capacitors and electrocatalysis. Herein, a 3D bifunctional electrode consisting of nickel hydroxide nanosheets@nickel sulfide nanocubes arrays on Ni foam (Ni(OH)₂ @Ni₃ S₂ /NF) obtained from a Prussian blue analogue-based precursor is reported. The 3D higher-order porous structure and synergistic effect of different compositions endow the electrode with large specific surface area, facile ion/electron transport path, and improved conductivity. As a result, the Ni(OH)₂ @Ni₃ S₂ /NF electrode exhibits a high specific capacity of 211 mA h g^-1 at a current density of 1 A g^-1 and 73 % capacity retention after 5000 cycles at 5 A g^-1 . Moreover, the Ni(OH)₂ @Ni₃ S₂ /NF electrode has superior electrocatalytic activity for the hydrogen evolution reaction with low overpotentials of 140 and 210 mV at current densities of 10 and 100 mA cm^-2 , respectively. The synthetic strategy for the unique higher-order porous structure can be extended to fabricate other composite materials for energy storage and conversion.

Metal-organic framework gels and monoliths

The synthesis of metal-organic frameworks (MOFs) has, to date, largely been in the form of crystalline powders. However, interest in different physical morphologies of this class of materials is growing. In this perspective, we provide an overview of the structure, properties and applications of MOF monoliths. In particular, we explore the complex synthetic landscapes associated with MOF crystallization and discuss the synthetic factors leading to the formation of MOF gels, i.e. the precursor to sol-gel MOF monoliths. Finally, we provide our thoughts on the future development of this field, and attempt to highlight the importance of the MOF gel state in the discovery of new functional materials.

Using Supercritical CO2 in the Preparation of Metal-Organic Frameworks: Investigating Effects on Crystallisation

In this report, we explore the use of supercritical CO2 (scCO2) in the synthesis of well-known metal-organic frameworks (MOFs) including Zn-MOF-74 and UiO-66, as well as on the preparation of [Cu24(OH-mBDC)24]n metal-organic polyhedra (MOPs) and two new MOF structures {[Zn2(L1)(DPE)]∙4H2O}n and {[Zn3(L1)3(4,4′-azopy)]∙7.5H2O}n, where BTC = benzene-1,3,5-tricarboxylate, BDC = benzene-1,4-dicarboxylate, L1 = 4-carboxy-phenylene-methyleneamino-4-benzoate, DPE = 1,2-di(4-pyridyl)ethylene, 4.4′-azopy = 4,4′- azopyridine, and compare the results versus traditional solvothermal preparations at low temperatures (i.e., 40 °C). The objective of the work was to see if the same or different products would result from the scCO2 route versus the solvothermal method. We were interested to see which method produced the highest yield, the cleanest product and what types of morphology resulted. While there was no evidence of additional meso- or macroporosity in these MOFs/MOPs nor any significant improvements in product yields through the addition of scCO2 to these systems, it was shown that the use of scCO2 can have an effect on crystallinity, crystal size and morphology.

Hierarchical Metal-Organic Frameworks with Macroporosity: Synthesis, Achievements, and Challenges

Introduction of multiple pore size regimes into metal-organic frameworks (MOFs) to form hierarchical porous structures can lead to improved performance of the material in various applications. In many cases, where interactions with bulky molecules are involved, enlarging the pore size of typically microporous MOF adsorbents or MOF catalysts is crucial for enhancing both mass transfer and molecular accessibility. In this review, we examine the range of synthetic strategies which have been reported thus far to prepare hierarchical MOFs or MOF composites with added macroporosity. These fabrication techniques can be either pre- or post-synthetic and include using hard or soft structural template agents, defect formation, routes involving supercritical CO2, and 3D printing. We also discuss potential applications and some of the challenges involved with current techniques, which must be addressed if any of these approaches are to be taken forward for industrial applications.

Low-temperature pseudomorphic transformation of polyhedral MIL-88A to lithium ferrite (LiFe3O5) in aqueous LiOH medium toward high Li storage

The ability to develop novel nanomaterials, and to precisely manufacture their functional structures at the nano- and microscales would benefit many emerging device applications. Herein, as a first example, we describe the exploration of feasibility for the morphological replacement of an iron-based MOF bearing trimeric FeIII-O clusters, MIL-88A preform, with a polyhedral architecture of around 0.4 × 1.2 μm by a lithium ferrite (LiFe3O5) phase via solid-liquid pseudomorphic transformation reactions in biologically and environmentally favourable aqueous lithium hydroxide (LiOH). The reaction proceeds at 170 °C, and the overall reaction can be described as Fe3O(H2O)2(FMA)3(OH)·nH2O (MIL-88A) + 7OH- + Li+ → LiFe3O5 + 3FMA2- + (n + 6) H2O (FMA = fumarate). It was proposed that through the coordination substitution of a MOF ligand by OH-, follow-up dehydration and dehydroxylation, and final H+/Li+ ionic exchange, the monolithiated iron oxides formed thermodynamically at comparatively low temperatures, which transcribe the global nanostructure morphologies of the polyhedral MOF preforms with the hexagonal symmetry, but were composed of interconnected LiFe3O5 particles (about 16 nm) that crystallize in a typical magnetite-type cubic (Fd3[combining macron]m) structure. Given the characteristic texture and structure of the Li-Fe oxide replica, cubic LiFe3O5 was preferentially employed as a new type of electrode material in rechargeable lithium cells. Notably, from the electrochemical evaluation, this metal oxide system exhibits decent anodic performances by undergoing a nine-electron conversion reaction, showing a substantially high specific capacity with an average potential of 0.8 V versus lithium metal, a long service life (700 cycles), and exceptional high-rate capability (up to 2.0 A g-1). The synthetic paradigms demonstrated that the MIL-88A to LiFe3O5 conversion may be transferable to other advanced inorganic-based electrodes from the parent metal compound such as LiFeO2, LiMn2O4 or LiCoO2 toward sustainable energy fields.

Novel metal–organic framework materials: blends, liquids, glasses and crystal–glass composites

This Feature Article reviews a range of amorphisation mechanisms of Metal–Organic Frameworks (MOFs) and presents recent advances to produce novel MOF materials including porous MOF glasses, MOF crystal–glass composites, flux melted MOF glasses and blended zeolitic imidazolate framework glasses.

Low-Temperature Continuous-Flow Dehydration of Xylose Over Water-Tolerant Niobia-Titania Heterogeneous Catalysts

The sustainable conversion of vegetable biomass-derived feeds to useful chemicals requires innovative routes meeting environmental and economical criteria. The approach herein pursued is the synthesis of water-tolerant, unconventional solid acid monolithic catalysts based on a mixed niobia-titania skeleton building up a hierarchical open-cell network of meso- and macropores, and tailored for use under continuous-flow conditions. The materials were characterized by spectroscopic, microscopy, and diffraction techniques, showing a reproducible isotropic structure and an increasing Lewis/Brønsted acid sites ratio with increasing Nb content. The catalytic dehydration reaction of xylose to furfural was investigated as a representative application. The efficiency of the catalyst was found to be dramatically affected by the niobia content in the titania lattice. The presence of as low as 2 wt % niobium resulted in the highest furfural yield at 140 °C under continuous-flow conditions, by using H₂ O/γ-valerolactone as a safe monophasic solvent system. The interception of a transient 2,5-anhydroxylose species suggested the dehydration process occurs via a cyclic intermediates mechanism. The catalytic activity and the formation of the anhydro intermediate were related to the Lewis acid sites (LAS)/Brønsted acid sites (BAS) ratio and indicated a significant contribution of xylose-xylulose isomerization. No significant catalyst deactivation was observed over 4 days usage.

Impact of Higher-Order Structuralization on the Adsorptive Properties of Metal-Organic Frameworks

The structural processing of metal-organic frameworks (MOFs) over multiple length scales is critical for their successful use as adsorbents in a variety of emerging applications. Although significant advances in molecular-scale design have provided strategies to boost the adsorptive capacities of MOFs, relatively little attention has been directed toward understanding the influence of higher-order structuralization on the material performance. Herein, we present the main strategies that are currently available for the structural processing of MOFs and discuss the influence these processes can impart on the adsorptive properties of the materials. In all, this intriguing area of research is expected to provide significant opportunities to enhance the properties of MOFs further, which will ultimately aid in their optimization in the context of specific real-world applications.

Preparation and characterization of monoliths HKUST-1 MOF via straightforward conversion of Cu(OH)2-based monoliths and its application for wastewater treatment: artificial neural network and central composite design modeling

Highly crystalline water stable monolithic HKUST-1 MOF by a straightforward conversion of Cu(OH)₂-based monoliths was prepared and characterized via FE-SEM, XRD and EDS analysis.

Recent progress in improving the stability of copper-based catalysts for hydrogenation of carbon–oxygen bonds

Five different strategies to enhance the stability of Cu-based catalysts for hydrogenation of C–O bonds are summarized in this review.

Comprehensive studies on phosphoric acid treatment of porous titania toward titanium phosphate and pyrophosphate monoliths with pore hierarchy and a nanostructured pore surface

A reaction of porous titania monoliths in aq. H₃PO₄ provides hierarchically porous titanium phosphates with a variety of nanotextured surfaces.

3D-Printed Metal-Organic Framework Monoliths for Gas Adsorption Processes

Metal-organic frameworks (MOFs) have shown promising performance in separation, adsorption, reaction, and storage of various industrial gases; however, their large-scale applications have been hampered by the lack of a proper strategy to formulate them into scalable gas-solid contactors. Herein, we report the fabrication of MOF monoliths using the 3D printing technique and evaluation of their adsorptive performance in CO₂ removal from air. The 3D-printed MOF-74(Ni) and UTSA-16(Co) monoliths with MOF loadings as high as 80 and 85 wt %, respectively, were developed, and their physical and structural properties were characterized and compared with those of MOF powders. Our adsorption experiments showed that, upon exposure to 5000 ppm (0.5%) CO₂ at 25 °C, the MOF-74(Ni) and UTSA-16(Co) monoliths can adsorb CO₂ with uptake capacities of 1.35 and 1.31 mmol/g, respectively, which are 79% and 87% of the capacities of their MOF analogues under the same conditions. Furthermore, a stable performance was obtained for self-standing 3D-printed monolithic structures with relatively good adsorption kinetics. The preliminary findings reported in this investigation highlight the advantage of the robocasting (3D printing) technique for shaping MOF materials into practical configurations that are suitable for various gas separation applications.

Oxygen plasma treatment of HKUST-1 for porosity retention upon exposure to moisture

HKUST-1, a representative MOF, can be both regenerated and protected against moisture deactivation by treatment with O₂ plasma.

Electrochemical sensing and catalysis using Cu3(BTC)2 coating electrodes from Cu(OH)2 films

Metal–organic framework (MOF) coatings were prepared on gold electrodes through the conversion from Cu(OH)₂ nanobelts to Cu₃(BTC)₂ MOFs.

Alternative synthetic approaches for metal–organic frameworks: transformation from solid matters

This review summarizes alternative approaches for MOF synthesis by using solvent-insoluble “solid matters” as cation reservoirs and/or templates.

Micellization of long-chain ionic liquids in deep eutectic solvents

The aggregation behavior of the ionic liquid (IL) 1-alkyl-3-methylimidazolium chloride with different alkyl chain lengths in a deep eutectic solvent (DES, composed of choline chloride and glycerol in a 1 : 2 mole ratio) was studied for the first time. The critical micellar concentration, micellar size and intermolecular interactions in IL/DES solutions were investigated by different techniques including the fluorescence probe technique, small angle X-ray scattering and Fourier transform infrared spectroscopy. The solvophobic effect dominates the micellization of CnmimCl in DES and the intermolecular hydrogen-bond interaction plays a positive role to promote micelle formation. The micellar solutions were utilized for the synthesis of the water-unstable metal-organic framework Cu3(BTC)2 (BTC = 1,3,5-benzenetricarboxylate) at room temperature. X-Ray diffraction, scanning electron microscopy, transmission electron microscopy and nitrogen adsorption-desorption isotherms confirm the formation of crystalline Cu3(BTC)2 nanocrystals with mesoporous structures. The morphologies and porosity properties of Cu3(BTC)2 nanocrystals can be modulated by varying the concentration of CnmimCl.

Structuralization of Ca(2+)-Based Metal-Organic Frameworks Prepared via Coordination Replication of Calcium Carbonate

The emergence of metal-organic frameworks (MOFs) as potential candidates to supplant existing adsorbent types in real-world applications has led to an explosive growth in the number of compounds available to researchers, as well as in the diversity of the metal salts and organic linkers from which they are derived. In this context, the use of carbonate-based precursors as metal sources is of interest due to their abundance in mineral deposits and their reaction chemistry with acids, resulting in just water and carbon dioxide as side products. Here, we have explored the use of calcium carbonate as a metal source and demonstrate its versatility as a precursor to several known frameworks, as well as a new flexible compound based on the 2,5-dihydroxybenzoquinone (H2dhbq) linker, Ca(dhbq)(H2O)2. Furthermore, inspired by the ubiquity and unique structures of biomineralized forms of calcium carbonate, we also present examples of the preparation of superstructures of Ca-based MOFs via the coordination replication technique. In all, the results confirm the suitability of carbonate-based metal sources for the preparation of MOFs and further expand upon the growing scope of coordination replication as a convenient strategy for the preparation of structuralized materials.

High-internal-phase emulsions stabilized by metal-organic frameworks and derivation of ultralight metal-organic aerogels

To design high-internal-phase emulsion (HIPE) systems is of great interest from the viewpoints of both fundamental researches and practical applications. Here we demonstrate for the first time the utilization of metal-organic framework (MOF) for HIPE formation. By stirring the mixture of water, oil and MOF at room temperature, the HIPE stabilized by the assembly of MOF nanocrystals at oil-water interface could be formed. The MOF-stabilized HIPE provides a novel route to produce highly porous metal-organic aerogel (MOA) monolith. After removing the liquids from the MOF-stabilized HIPE, the ultralight MOA with density as low as 0.01 g·cm(-3) was obtained. The HIPE approach for MOA formation has unique advantages and is versatile in producing different kinds of ultralight MOAs with tunable porosities and structures.

Conversion of Cu2O nanowires into Cu2O/HKUST-1 core/sheath nanostructures and hierarchical HKUST-1 nanotubes

Hierarchical HKUST-1 nanotubes obtained from the conversion of Cu₂O nanowires followed by core removal showed a fast uptake of dyes.

Emerging applications of metal–organic frameworks

Metal–organic frameworks are highly crystalline porous materials which present emerging opportunities in biotechnology, catalysis, microelectronics and photonics.

Mesoscopic superstructures of flexible porous coordination polymers synthesized via coordination replication

Monolithic superstructures of two- and three-dimensional flexible frameworks are prepared via coordination replication from a copper hydroxide parent phase.

The coordination replication technique is employed for the direct conversion of a macro- and mesoporous Cu(OH)₂–polyacrylamide composite to three-dimensional superstructures consisting of the flexible porous coordination polymers, Cu₂(bdc)₂(MeOH)₂ and Cu₂(bdc)₂(bpy) (bdc^2– = 1,4-benzenedicarboxylate, bpy = 4,4′-bipyridine). Detailed characterization of the replicated systems reveals that the structuralization plays an important role in determining the adsorptive properties of the replicated systems, and that the immobilization of the crystals within a higher-order architecture also affects its structural and dynamic properties. The polyacrylamide polymer is also found to be crucial for maintaining the structuralization of the monolithic systems, and in providing the mechanical robustness required for manual handling. In all, the results discussed here demonstrate a significant expansion in the scope of the coordination replication strategy, and further confirms its utility as a highly versatile platform for the preparation of functional three-dimensional superstructures of porous coordination polymers.

Direct preparation and conversion of copper hydroxide-based monolithic xerogels with hierarchical pores

Copper hydroxide-based xerogels with hierarchical pores were prepared directly and converted to porous materials with a different valency of copper by heat treatment.