Black goes green: single-step solvent exchange for sol-gel synthesis of carbon spherogels as high-performance supercapacitor electrodes

Nanoporous carbon materials with customized structural features enable sustainable and electrochemical applications through improved performance and efficiency. Carbon spherogels (highly porous carbon aerogel materials consisting of an assembly of hollow carbon nanosphere units with uniform diameters) are desirable candidates as they combine exceptional electrical conductivity, bespoke shell porosity, tunability of the shell thickness, and a high surface area. Herein, we introduce a novel and more environmentally friendly sol-gel synthesis of resorcinol-formaldehyde (RF) templated by polystyrene spheres, forming carbon spherogels in an organic solvent. By tailoring the molar ratio of resorcinol to isopropyl alcohol (R/IPA) and the concentration of polystyrene, the appropriate synthesis conditions were identified to produce carbon spherogels with adjustable wall thicknesses. A single-step solvent exchange process from deionized water to isopropyl alcohol reduces surface tension within the porous gel network, making this approach significantly time and cost-effective. The lower surface tension of IPA enables solvent extraction under ambient conditions, allowing for direct carbonization of RF gels while maintaining a specific surface area loss of less than 20% compared to supercritically dried counterparts. The specific surface areas obtained after physical activation with carbon dioxide are 2300-3600 m2 g-1. Transmission and scanning electron microscopy verify the uniform, hollow carbon sphere network morphology. Specifically, those carbon spherogels are high-performing electrodes for energy storage in a supercapacitor setup featuring a specific capacitance of up to 204 F g-1 at 200 mA g-1 using 1 M potassium hydroxide (KOH) solution as the electrolyte.

Superelastic Cobalt Silicate@Resorcinol Formaldehyde Resin Core-Shell Nanobelt Aerogel Monoliths with Outstanding Fire Retardant and Thermal Insulating Capability

The practical applications of resorcinol formaldehyde resin (RFR) aerogels are prevented by their poor mechanical properties. Herein, a facile template-directed method is reported to produce macroscopic free-standing cobalt silicate (CS)@RFR core-shell nanobelt aerogels that display superelastic behavior and outstanding thermal insulating and fire-resistant capability. The synthesis relies on the polymerization of RFR on pre-formed CS nanobelts which leads to in situ formation of hydrogel monoliths that can be transformed to corresponding aerogels by a freeze-drying method. The composite nanobelt aerogel can withstand a compressive load of more than 4000 times of its own weight and fully recover after the removal of the weight. It can also sustain 1000 compressive cycles with 6.9% plastic deformation and 91.8% of the maximum stress remaining, with a constant energy loss coefficient as low as 0.16, at the set strain of 30%. The extraordinary mechanical properties are believed to be associated with the structural flexibility of the nanobelts and the RFR-reinforced joints between the crosslinked nanobelts. These inorganic-organic composite aerogels also show good thermal insulation and excellent fire-proof capability. This work provides an effective strategy for fabricating superelastic RFR-based aerogels which show promising applications in fields such as thermal insulation, energy storage, and catalyst support.

Cellulose nanofiber/MXene/luffa aerogel for all-weather and high-efficiency cleanup of crude oil spills

The remediation of heavy crude oil spills is a global challenge because frequent crude oil spills cause long-term damage to local living beings and marine ecosystems. Herein, a solar-driven and Joule-driven self-heated aerogel were developed as an all-weather adsorbent to efficiently absorb crude oil by obviously decreasing the viscosity of crude oil. The cellulose nanofiber (CNF)/MXene/luffa (CML) aerogel was fabricated via a simple freeze-drying method using CNF, MXene, and luffa as raw materials, and then coated with a layer of polydimethylsiloxane (PDMS) to make it hydrophobic and further increase oil-water selectivity. The aerogel can quickly reach 98 °C under 1 sun (1.0 kW/m²), which remains saturated temperature after 5 times photothermal heating/cooling cycles, indicating that the aerogel has great photothermal conversation capability and stability. Meanwhile, the aerogel can also rapidly rise to 110.8 °C with a voltage of 12 V. More importantly, the aerogel achieved the highest temperature of 87.2 °C under outdoor natural sunlight, providing a possibility for promising applications in practical situations. The remarkable heating capability enables the aerogel to decrease the viscosity of crude oil substantially and increase the absorption rate of crude oil by the physical capillary action. The proposed all-weather aerogel design provides a sustainable and promising solution for cleaning up crude oil spills.

Mechanically Robust and Flexible GO/PI Hybrid Aerogels as Highly Efficient Oil Absorbents

Herein, mechanically robust and flexible graphene oxide/polyimide (GO/PI) hybrid aerogels (GIAs) were fabricated by a facile method, in which the mixed suspensions of the water-soluble polyimide precursor and graphene oxide (GO) sheets were freeze-dried, which was followed by a routine thermal imidation process. The porous GIAs obtained not only exhibit excellent elasticity and extremely low density values (from 33.3 to 38.9 mg.cm^-3), but they also possess a superior compressive strength (121.7 KPa). The GIAs could support a weight of up to 31,250 times of its own weight, and such a weight-carrying capacity is much higher than that of other typical carbon-based aerogels. Having such a porous structure, and high strength and toughness properties make GIAs ideal candidates for oil spill cleanup materials. The oil/organic solvents' absorption capacity ranges from 14.6 to 85, which is higher than that of most other aerogels (sponges). With their broad temperature tolerance and acidic stability, the unique multifunctional GIAs are expected to further extend their application range into extreme environments.

Anisotropic and Lightweight Carbon/Graphene Composite Aerogels for Efficient Thermal Insulation and Electromagnetic Interference Shielding

High-performance and lightweight carbon aerogels (CAs) have attracted considerable attention in various fields such as electrochemistry, catalysis, adsorption, energy storage, and so on. However, finding an environmentally friendly and efficient preparation method and achieving a controllable performance of CAs are still a challenge. Herein, a series of anisotropic carbon/graphene composite aerogels were synthesized by unidirectional freezing of polyamic acid ammonium salt/graphene oxide (PAS/GO) suspension followed by lyophilization, thermal imidization, and carbonization. The prepared aerogels presented a tubular pore structure oriented along the freezing direction. The GO dispersed in the polymer matrix reinforced the skeleton of aerogels, which significantly inhibited the volume shrinkage during the preparation process, thus giving low densities of 0.074-0.185 g cm^-3. In addition, the oriented pore structure endowed the composite aerogels with obviously anisotropic heat insulation performance. The radial thermal conductivity was as low as 0.038 W m^-1 K^-1 at the density of 0.074 g cm^-3. When the initial content of GO rose to 20 phr, the resultant aerogels exhibited a high electrical conductivity of about 0.77 S cm^-1 in the radial direction and the electromagnetic interference shielding effectiveness (EMI SE) reached 54.6 dB at the same time. Therefore, this study provided a facile and environmentally friendly method to prepare lightweight and anisotropic carbon aerogels.

Carbon Foam-Reinforced Polyimide-Based Carbon Aerogel Composites Prepared via Co-Carbonization as Insulation Material

The weak inherent non-covalent interactions between carbon aerogel backbone nanoparticles obtained by the pyrolysis of conventional organic aerogel can lead to poor mechanical properties. When applied in the thermal protection system of a high-speed spacecraft, the preparation of carbon aerogel insulation materials with excellent formability and high mechanical strength still remains a huge challenge. This work reports an efficient approach for fabricating carbon foam-reinforced carbon aerogel composites by compounding the nanoporous polyimide aerogel into the microporous pre-carbonized phenolic resin-based carbon foam via vacuum impregnation, gelatinizing and co-carbonization. Benefiting from the co-shrinkage caused by co−carbonization, the thermal insulation capacity of the carbon aerogel and the formability of the pre−carbonized foam are efficiently utilized. The shrinkage, density and carbon yield of aerogels, pre-carbonized foams and the composites at different temperatures were measured to analyze the formation of the interfacial gap within the composite. The co-carbonization mechanism of the polyimide aerogels and phenolic resin-based pre-carbonized foams was analyzed through XPS, TG-MS, and FT-IR. Among the prepared samples, CF30-CPI-1000 °C with small interfacial gaps showed the lowest thermal conductivity, which was as low as 0.56 W/(m·K) at 1900 °C, and the corresponding compressive strength and elastic modulus were as high as 0.532 MPa and 9.091 MPa, respectively.

The Importance of Precursors and Modification Groups of Aerogels in CO2 Capture

The rapid growth of CO₂ emissions in the atmosphere has attracted great attention due to the influence of the greenhouse effect. Aerogels' application for capturing CO₂ is quite promising owing to their numerous advantages, such as high porosity (~95%); these are predominantly mesoporous (20-50 nm) materials with very high surface area (>800 m²∙g^-1). To increase the CO₂ level of aerogels' uptake capacity and selectivity, active materials have been investigated, such as potassium carbonate, K₂CO₃, amines, and ionic-liquid amino-acid moieties loaded onto the surface of aerogels. The flexibility of the composition and surface chemistry of aerogels can be modified intentionally-indeed, manipulated-for CO₂ capture. Up to now, most research has focused mainly on the synthesis of amine-modified silica aerogels and the evaluation of their CO₂-sorption properties. However, there is no comprehensive study focusing on the effect of different types of aerogels and modification groups on the adsorption of CO₂. In this review, we present, in broad terms, the use of different precursors, as well as modification of synthesis parameters. The present review aims to consider which kind of precursors and modification groups can serve as potentially attractive molecular-design characteristics in promising materials for capturing CO₂.

Preparation of an N-doped mesoporous carbon sphere and sheet composite as a high-performance supercapacitor

Carbon-based materials with multidimensional structures generally exhibit improved properties compared with single-morphology carbon materials for various applications including catalysis, adsorption, and energy storage. Here, an N-doped mesoporous carbon sphere and sheet composite is prepared by a co-assembly strategy using an ionic liquid ([C18Mim]Br) as the structure-directing agent, ethylenediamine as the catalyst, tetraethyl orthosilicate as the pore-forming agent, and resorcinol formaldehyde resin as the carbon precursor. [C18Mim]Br and ethylenediamine not only induce formation of the unique structure but also lead to in situ nitrogen doping on the N-doped mesoporous carbon skeleton. The obtained N-doped mesoporous carbon shows a unique composite structure of thin sheets embedded with carbon spheres, having high a specific surface area and uniform mesopore distribution. When used as an electrode material, the N-doped mesoporous carbon shows a good specific capacity of 273 F g−1 at a current density of 0.5 A g−1 and a good rate capability (82.1% of the capacitance is retained at a high current density of 10 A g−1). Moreover, the N-doped mesoporous carbon exhibited ideal stability behavior (91.6% capacitive retention after 10,000 cycles), indicating a promising role as an electrode material for excellent performance supercapacitors.

Ethylenediamine-Catalyzed Preparation of Nitrogen-Doped Hierarchically Porous Carbon Aerogel under Hypersaline Condition for High-Performance Supercapacitors and Organic Solvent Absorbents

The simple and cost-efficient preparation of high-performance nitrogen-doped carbon aerogel (N-CA) for supercapacitors and other applications is still a big challenge. In this work, we have presented a facile strategy to synthesize hierarchically porous N-CA, which is based on solvothermal polymerization of phenol and formaldehyde under hypersaline condition with ethylenediamine (EDA) functioning as both a catalyst and a nitrogen precursor. Benefited from the catalytic effect of EDA on the polymerization, the obtained N-CA has a predominant amount of micropores (micropore ratio: 52%) with large specific surface area (1201.1 m²·g^-1). In addition, nitrogen doping brings N-CA enhanced wettability and reduced electrochemical impedance. Therefore, the N-CA electrode shows high specific capacitance (426 F·g^-1 at 1 A·g^-1 in 0.5 M H₂SO₄) and excellent cycling stability (104% capacitance retention after 10,000 cycles) in three-electrode systems. Besides, a high energy density of 32.42 Wh·kg^-1 at 800 W·kg^-1 can be achieved by symmetric supercapacitor based on the N-CA electrodes, showing its promising application for energy storage. Furthermore, N-CA also exhibits good capacity and long recyclability in the absorption of organic solvents.

Ambient Pressure-Dried Graphene–Composite Carbon Aerogel for Capacitive Deionization

Capacitive deionization (CDI) technology possessing excellent desalination performance and energy efficiency is currently being widely studied in seawater desalination. In this work, the graphene–composite carbon aerogels (GCCAs) easily prepared by an ambient pressure drying method served as electrodes to remove salt ions in aqueous solution by CDI. The microstructure of the obtained GCCAs was found to depend on the component content in the precursor solution, and could be controlled through varying the mass ratio of resorcinol and formaldehyde to graphene oxide (RF/GO). The surface characteristics and microstructure of GCCAs were characterized by Raman spectroscopy, X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). In addition, the electrochemical tests and CDI experiments of GCCA electrodes were conducted in NaCl solution. Thanks to the reasonable pore structure and highly conductive network, GCCA-150 achieved the best salt adsorption capacity of 26.9 mg/g and 18.9 mg/g in NaCl solutions with concentrations of 500 mg/L and 250 mg/L, respectively.

Monolithic cobalt-doped carbon aerogel for efficient catalytic activation of peroxymonosulfate in water

As an emerging carbonaceous material, carbon aerogels (CAs) display a great potential in environmental cleanup. In this study, a macroscopic three-dimensional monolithic cobalt-doped carbon aerogel was developed by co-condensation of graphene oxide sheets and resorcinol-formaldehyde resin in the presence of cobalt ions, followed by lyophilization, carbonization and thermal treatment in air. Cobalt ions were introduced as a polymerization catalyst to bridge the organogel framework, and finally cobalt species were retained as both metallic cobalt and Co₃O₄, wrapped by graphitized carbon layers. The material obtained after a thermal treatment in air (CoCA-A) possesses larger BET specific surface area and pore volume, better hydrophilicity and lower leaching of cobalt ions than that without the post-treatment (CoCA). Despite of a lower loading of cobalt content and a larger mass transfer resistance than traditional powder catalysts, CoCA-A can efficiently eliminate organic contaminants by activation of peroxymonosulfate with a low activation energy. CoCA-A can float beneath the surface of aqueous solution and can be taken out completely without any changes in morphology. The monolith is promising to be developed into an alternative water purification technology due to the easily separable feature.

Cotton Wool Derived Carbon Fiber Aerogel Supported Few-Layered MoSe2 Nanosheets As Efficient Electrocatalysts for Hydrogen Evolution

Recent studies have proven that newly emerging two-dimensional molybdenum diselenide (MoSe2) is a promising noble-metal-free electrocatalyst for hydrogen evolution reaction (HER). Increasing the exposures of the active edges of MoSe2 nanostructures is a key issue to fully realize the excellent electrochemical properties of MoSe2. In this work, a few-layered MoSe2/carbon fiber aerogel (CFA) hybrids have been facilely obtained through the combination of high-temperature carbonization and one-pot solvothermal reaction. CFA derived from cotton wool is used as a three-dimensional conductive network for construction of hierarchical MoSe2/CFA hybrids, where few-layered MoSe2 nanosheets are uniformly and perpendicularly decorated on the surfaces of CFA. In the designed and prepared hybrids, CFA effectively increases the exposures of the active edges of MoSe2 nanosheets as well as provides reduced lengths for both electron transportation and ion diffusion. Therefore, the obtained optimal MoSe2/CFA hybrid exhibits excellent electrochemical activity as HER electrocatalyst with a small onset potential of -0.104 V vs reversible hydrogen electrode and a small Tafel slope of 62 mV per decade, showing its great potential as a next-generation Pt-free electrocatalyst for HER.

Effects of graphene oxide addition on the synthesis and supercapacitor performance of carbon aerogel particles

Effects of graphene oxide addition on the synthesis of carbon aerogel particles with morphologies of spheres, irregular-semispheres and wrinkle-capsules were studied, and the specific capacitances of resulted carbon particles were discussed.

Polymer membrane with a mineral coating for enhanced curling resistance and surface wettability

Zirconia-wrapped membranes were fabricated via a mineralization process on polydopamine/polyethyleneimine-deposited surfaces. The rigid and hydrophilic mineral coating simultaneously endows the membranes with enhanced curling resistance and surface wettability, enabling the membranes to separate oil-in-water emulsions.

Polymer/Carbon-Based Hybrid Aerogels: Preparation, Properties and Applications

Aerogels are synthetic porous materials derived from sol-gel materials in which the liquid component has been replaced with gas to leave intact solid nanostructures without pore collapse. Recently, aerogels based on natural or synthetic polymers, called polymer or organic aerogels, have been widely explored due to their porous structures and unique properties, such as high specific surface area, low density, low thermal conductivity and dielectric constant. This paper gives a comprehensive review about the most recent progresses in preparation, structures and properties of polymer and their derived carbon-based aerogels, as well as their potential applications in various fields including energy storage, adsorption, thermal insulation and flame retardancy. To facilitate further research and development, the technical challenges are discussed, and several future research directions are also suggested in this review.

Self-assembled and pyrolyzed carbon aerogels: an overview of their preparation mechanisms, properties and applications

An overview of the synthesis conditions and mechanisms for the fabrication of different types of carbon aerogels, as well as the structural and functional properties of these materials, is presented here. In this overview, carbon aerogels are classified into three major categories: (i) conventional pyrolyzed organic-based carbon aerogels, which are products of the pyrolysis process of organic aerogels; (ii) self-assembled carbon aerogels, which are products of a reduction process; and (iii) nanocomposite carbon aerogels. Synthesis mechanisms for the sol-gel process of organic aerogels are reviewed using different mechanisms suggested in the literature. Moreover, the overall fabrication process of self-assembled carbon aerogels (graphene and carbon nanotube aerogels) is covered and the suggested mechanism for the gelation process of self-assembled carbon aerogels during the reduction process is investigated using reported mechanisms. The structural performance and functional properties (electrochemical and thermal properties) of different types of carbon aerogels are covered in detail. Moreover, different structural features of carbon aerogels and the influence of synthesis conditions on these structural characteristics are assessed and compared. Based on the literature results covered in this review paper, carbon aerogels are perfect candidates for the fabrication of ultra-low density supercapacitors, as well as thermal insulating materials.

Low-density graphene/carbon composite aerogels prepared at ambient pressure with high mechanical strength and low thermal conductivity

SEM and TEM pictures show that GNSs can be well-dispersed in a carbon matrix. The resultant composite CAs exhibited high compression strength and extremely low thermal conductivity of 0.028 W m⁻¹ K⁻¹.