Synthesis and Catalytic Applications of Advanced Sn- and Zr-Zeolites Materials

The incorporation of isolated Sn (IV) and Zr (IV) ions into silica frameworks is attracting widespread attention, which exhibits remarkable catalytic performance (conversion, selectivity, and stability) in a broad range of reactions, especially in the field of biomass catalytic conversion. As a representative example, the conversion route of carbohydrates into valuable platform and commodity chemicals such as lactic acid and alkyl lactates, has already been established. The zeotype materials also possess water-tolerant ability and are capable to be served as promising heterogeneous catalysts for aqueous reactions. Therefore, dozens of Sn- and Zr-containing silica materials with various channel systems have been prepared successfully in the past decades, containing 8 membered rings (MR) small pore CHA zeolite, 10-MR medium pore zeolites (FER, MCM-56, MEL, MFI, MWW), 12-MR large pore zeolites (Beta, BEC, FAU, MOR, MSE, MTW), and 14-MR extra-large pore UTL zeolite. This review about Sn- and Zr-containing metallosilicate materials focuses on their synthesis strategy, catalytic applications for diverse reactions, and the effect of zeolite characteristics on their catalytic performances.

Computational Study of the Solid-State Incorporation of Sn(II) Acetate into Zeolite β

Sn-doped zeolites are potent Lewis acid catalysts for important reactions in the context of green and sustainable chemistry; however, their synthesis can have long reaction times and harsh chemical requirements, presenting an obstacle to scale-up and industrial application. To incorporate Sn into the β zeolite framework, solid-state incorporation (SSI) has recently been demonstrated as a fast and solvent-free synthetic method, with no impairment to the high activity and selectivity associated with Sn-β for its catalytic applications. Here, we report an ab initio computational study that combines periodic density functional theory with high-level embedded-cluster quantum/molecular mechanical (QM/MM) to elucidate the mechanistic steps in the synthetic process. Initially, once the Sn(II) acetate precursor coordinates to the β framework, acetic acid forms via a facile hydrogen transfer from the β framework onto the monodentate acetate ligand, with low kinetic barriers for subsequent dissociation of the ligand from the framework-bound Sn. Ketonization of the dissociated acetic acid can occur over the Lewis acidic Sn(II) site to produce CO2 and acetone with a low kinetic barrier (1.03 eV) compared to a gas-phase process (3.84 eV), helping to explain product distributions in good accordance with experimental analysis. Furthermore, we consider the oxidation of the Sn(II) species to form the Sn(IV) active site in the material by O2- and H2O-mediated mechanisms. The kinetic barrier for oxidation via H2 release is 3.26 eV, while the H2O-mediated dehydrogenation process has a minimum barrier of 1.38 eV, which indicates the possible role of residual H2O in the experimental observations of SSI synthesis. However, we find that dehydrogenation is facilitated more significantly by the presence of dioxygen (O2), introduced in the compressed air gas feed, via a two-step process oxidation process that forms H2O2 as an intermediate and has greatly reduced kinetic barriers of 0.25 and 0.26 eV. The results provide insight into how Sn insertion into β occurs during SSI and demonstrate the possible mechanism of top-down synthetic procedures for metal insertion into zeolites.

Sn-Beta Catalyzed Transformations of Sugars—Advances in Catalyst and Applications

Beta zeolite modified with Sn in the framework (Sn-Beta) was synthesized and introduced as a heterogeneous catalyst for Baeyer–Villiger oxidations about twenty years ago. Since then, both syntheses strategies, characterization and understanding as well as applications with the material have developed significantly. Remarkably, Sn-Beta zeolite has been discovered to exhibit unprecedented high catalytic efficiency for the transformation of glucose to fructose (i.e., aldoses to ketoses) and lactic acid derivatives in both aqueous and alcoholic media, which has inspired an extensive interest to develop more facile and scalable syntheses routes and applications for sugars transformations. This review survey the progress made on both syntheses approaches of Sn-Beta and applications of the material within catalyzed transformations of sugar, including bottom-up and top-down syntheses and catalyzed isomerization, dehydration, and fragmentation of sugars.

Optimized preparation and regeneration of MFI type base catalysts ford-glucose isomerization in water

Eco-friendly solid bases possessing hierarchical MFI structure ford-glucose isomerization tod-fructose. Optimizing catalyst synthesis and composition for enhanced stability.

Discussing the performance of beta zeolites in aqueous-phase valorization of xylose

Beta zeolites are potential catalysts for xylose upgrade to bioproducts and selectivity is determined by the balance between water-tolerant Lewis and Brønsted acid sites.

Mesoporous HBeta zeolite obtained via zeolitic dissolution–recrystallization successive treatment for vapor-phase Doebner–Von Miller reaction to quinolines

Mesoporous HBeta zeolite was obtained via zeolitic dissolution–recrystallization successive treatment, and exhibited enhanced selectivity to Q, anti-alkylation ability and stability in the vapor-phase Doebner–Von Miller reaction.

New trends in tailoring active sites in zeolite-based catalysts

This review discusses approaches for tailoring active sites in extra-large pore, nanocrystalline, and hierarchical zeolites and their performance in emerging catalytic applications.

Cooperative structure direction of organosilanes and tetrapropylammonium hydroxide to generate hierarchical ZSM-5 zeolite with controlled porous structure

Hierarchical ZSM-5 zeolites of controlled porous structure were realized by the cooperative direction of organosilanes and tetrapropylammonium hydroxide.

Influence of pore topology on synthesis and reactivity of Sn-modified zeolite catalysts for carbohydrate conversions

A range of Sn-modified MWW, MFI, MOR and Beta zeolites were prepared by a post-synthetic Sn functionalization method and their catalytic properties for sugar conversions were evaluated.

High-efficiency catalytic performance over mesoporous Ni/beta zeolite for the synthesis of quinoline from glycerol and aniline

Quinoline was synthesized via the typical Skraup approach with a vapor-phase process. The mesoporous Ni/beta zeolite catalyst exhibited high-efficiency catalytic activity and an enhanced ability of anti-deactivation.

Regioselective Baeyer–Villiger oxidation of lignin model compounds with tin beta zeolite catalyst and hydrogen peroxide

One approach to lignin deconstruction involves oxidation of benzylic alcohol groups, followed by Baeyer–Villiger oxidation (BVO) and ester hydrolysis. In this study β-O-4 and β-1 lignin models were oxidized using a heterogeneous BVO system.

Potential and challenges of zeolite chemistry in the catalytic conversion of biomass

This review emphasizes the progress, potential and future challenges in zeolite catalysed biomass conversions and relates these to concepts established in existing petrochemical processes.

Alkaline-assisted stannation of beta zeolite as a scalable route to Lewis-acid catalysts for the valorisation of renewables

Alkaline-assisted stannation comprises a scalable one-pot method to incorporate tin centres with a Lewis-acid character in beta zeolite for the isomerisation of renewables.

Design of Lewis-acid centres in zeolitic matrices for the conversion of renewables

We review preparative approaches to introduce Lewis-acid centres in zeolites, underlining the structure–performance relationship and highlighting directions to design improved materials of practical relevance.