Hydrothermal oxidative valorisation of lignin into functional chemicals: A review

Lignin is a waste by-product of bio-refineries and paper-pulp industries. It has an attractive potential to produce numerous valuable chemicals due to its highly aromatic character. At present, large amount of lignin is burnt as a source of energy due to lack of suitable efficient lignin valorisation processes. The challenge exists in handling its complex heterogeneous structure and bond breaking at selective locations. The production of high value chemicals/petrochemical feedstocks will improve the economic viability of a bio-refinery. Oxidative depolymerization is a promising way to produce functional compounds from lignin. The aim of the current review is to present the novel methodologies currently used in the area of lignin oxidative depolymerization including effect of temperature, residence time, solvent, oxidizing agents, homogeneous and heterogeneous catalysis etc. It aims to present an insight into the structure of lignin and its breakdown mechanism.

Elucidation of ligninolysis mechanism of a newly isolated white-rot basidiomycete Trametes hirsuta X-13

BACKGROUND

Lignin is a complex aromatic heteropolymer comprising 15-30% dry weight of the lignocellulose. The complex structural characteristic of lignin renders it difficult for value-added utilization. Exploring efficient lignin-degrading microorganisms and investigating their lignin-degradation mechanisms would be beneficial for promoting lignin valorization. In this study, a newly isolated white-rot basidiomycete, Trametes hirsuta X-13, with capacity to utilize alkaline lignin as the sole substrate was investigated.

RESULTS

The analysis of the fermentation properties of T. hirsuta X-13 using alkaline lignin as the sole substrate, including the mycelial growth, activities of ligninolytic enzymes and the rates of lignin degradation and decolorization confirmed its great ligninolysis capacity. The maximum lignin degradation rate reached 39.8% after 11 days of T. hirsuta X-13 treatment, which was higher than that of reported fungi under the same condition. Fourier transform infrared spectrometry (FTIR), gas chromatography-mass spectrometry (GC-MS) scanning electron micrographs (SEM), two-dimensional heteronuclear single quantum coherence NMR analysis (2D-HSQC NMR) collaborated with pyrolysis gas chromatography-mass spectrometry (py-GC/MS) analyses proved that lignin structure was severely deconstructed along with amounts of monomer aromatics generated. Furthermore, according to those chemical analysis, in addition to canonical C_α-C_β breakage, the cleavage of lignin interunit linkages of β-β might also occur by T. hirsuta X-13.

CONCLUSIONS

This study characterized a newly isolated white-rot basidiomycete T. hirsuta X-13 with impressive alkaline lignin degradation ability and provided mechanistic insight into its ligninolysis mechanism, which will be valuable for the development of lignin valorization strategies.

Electrochemical oxidation mechanisms for selective products due to C-O and C-C cleavages of β-O-4 linkages in lignin model compounds

Electrochemical oxidation is a promising and effective method for lignin depolymerization owing to its selective oxidation capacity and environmental friendliness. Herein, the electrooxidation of non-phenolic alkyl aryl ether monomers and β-O-4 dimers was experimentally (by cyclic voltammetry, in situ spectroelectrochemistry, and gas chromatography-mass spectroscopy) and theoretically (by DFT calculations) explored in detail. Compared to the reported literature (T. Shiraishi, T. Takano, H. Kamitakahara and F. Nakatsubo, Holzforschung, 2012, 66(3), 303-309), 1-(4-ethoxyphenyl)ethanol showed a distinguishable oxidation pathway, where the resulting carbonyl product surprisingly underwent a bond cleavage on alkyl-aryl ether to ultimately produce a quinoid like compound. In contrast, β-O-4 dimers, like 2-phenoxy-1-phenethanol and 2-phenoxyacetophenone also demonstrated electrochemical oxidation induced by C_β-O and C_α-C_β bond cleavages. For the oxidation products, the presence of the C_α-hydroxyl group in dimers was the key to selectively generate aldehyde-containing species under mild electrochemical conditions, otherwise it produces alcohol-containing products following a different mechanism compared to the C_α[double bond, length as m-dash]O containing dimers.

The mechanisms of biogenic methane metabolism by synergistic biodegradation of coal and corn straw

The mechanisms associated with the biomethane metabolism through the synergistic biodegradation of both coal and corn straw were explored to improve the utilization rate of corn straw. This applies to the filling of the goaf with corn straw and the production of biomethane using indigenous bacteria in the mine water with coal. The results showed that new macromolecular substances (e.g., Tetracosane and Pentacosane) were produced on the third day. A lower coal rank leads to a lower biodegradation rate of low-molecular-weight substances (e.g., butyric acid and valeric acid). Under the addition of coal samples, the biodegradation rate of cellulose, hemicellulose and lignin in corn straw could reached up to 29.82%, 35.79% and 6.16%, respectively. The addition of corn straw promoted the complementary advantages of archaeal genera (such as Methanosarina and Methanospirillum) and decreased the adverse bacterial genera (such as Desulfovibrio and Pseudomonas) in the fermentation system of single coal.

Activation of lignin by selective oxidation: An emerging strategy for boosting lignin depolymerization to aromatics

Lignin is the most abundant, renewable aromatic resource on earth and holds great potential for the production of value-added chemicals. The efficient valorization of lignin requires to deal with several formidable challenges, especially to prevent it from re-condensation reactions during its depolymerization. Recently, a strategy involving the activation of lignin side chains by selective oxidation of the benzylic alcohol in β-O-4 linkages to facilitate lignin degradation to aromatic monomers has become very popular. This strategy provides great advantages for lignin selective degradation to high yields of aromatics under mild conditions, but requires an additional pre-oxidation step. The purpose of this review is to provide the latest cutting-edge innovations of this novel approach. Various catalytic systems, including those using chemo-catalytic methods, physio-chemo catalytic methods, and/or bio-catalytic methods, for the oxidative activation of lignin side chains are summarized. By analyzing the current situation of lignin depolymerization, certain promising directions are emphasized.

Electrochemical Aminoxyl-Mediated Oxidation of Primary Alcohols in Lignin to Carboxylic Acids: Polymer Modification and Depolymerization

An electrochemical process has been developed for chemoselective oxidation of primary alcohols in lignin to the corresponding carboxylic acids. The electrochemical oxidation reactions proceed under mildly basic conditions and employ 2,2,6,6-tetramethyl-1-piperidine N-oxyl (TEMPO) and 4-acetamido-TEMPO (ACT) as catalytic mediators. Lignin model compounds and related alcohols are used to conduct structure-reactivity studies that provide insights into the origin of the reaction selectivity. The method is applied to the oxidation of lignin extracted from poplar wood chips via a mild acidolysis method, and the reaction affords a novel polyelectrolyte material. Gel permeation chromatography data for the oxidized lignin shows that this material has a molecular weight and molecular weight distribution very similar to that of the extracted lignin, but notable differences are also evident. Base titration reveals a significant increase in the acid content, and the oxidized lignin has much higher water solubility relative to the extracted lignin. Treatment of the oxidized lignin under acidic conditions results in depolymerization of the material into characterized aromatic monomers in nearly 30 wt% yield.

Effect of lignin structure on adsorbable organic halogens formation in chlorine dioxide bleaching

Adsorbable organic halogens (AOX) are formed in pulp bleaching as a result of the reaction of residual lignin with chlorine dioxide. The natural structure of lignin is very complex and it tends to be damaged by various extraction methods. All the factors can affect the study about the mechanism of AOX formation in the reaction of lignin with chlorine dioxide. Lignin model compounds, with certain structures, can be used to study the role of different lignin structures on AOX formation. The effect of lignin structure on AOX formation was determined by reacting phenolic and non-phenolic lignin model compound with a chlorine dioxide solution. Vanillyl alcohol (VA) and veratryl alcohol (VE) were selected for the phenolic and non-phenolic lignin model compound, respectively. The pattern consumption of lignin model compounds suggests that both VA and VE began reacting with chlorine dioxide within 10 min and then gradually steadied. The volume of AOX produced by VE was significantly higher than that produced by VA for a given initial lignin model compound concentration. In a solution containing a combination of VA and VE in chlorine dioxide, VE was the dominant producer of AOX. This result indicates that the non-phenolic lignin structure was more easily chlorinated, while the phenolic lignin structure was mainly oxidized. In addition, AOX content produced in the combined experiments exceeded the total content of the two separate experiments. It suggested that the combination of phenolic and non-phenolic lignin structure can promote AOX formation.

Oxidation of Benzylic Alcohols and Lignin Model Compounds with Layered Double Hydroxide Catalysts

Alcohol oxidation to carbonyl compounds is one of the most commonly used reactions in synthetic chemistry. Herein, we report the use of base metal layered double hydroxide (LDH) catalysts for the oxidation of benzylic alcohols in polar solvents. These catalysts are ideal reagents for alcohol oxidations due to their ease of synthesis, tunability, and ease of separation from the reaction medium. LDHs synthesized in this study were fully characterized by means of X-ray diffraction, NH3-temperature programmed desorption (TPD), pulsed CO2 chemisorption, N2 physisorption, electron microscopy, and elemental analysis. LDHs were found to effectively oxidize benzylic alcohols to their corresponding carbonyl compounds in diphenyl ether, using O2 as the terminal oxidant. LDH catalysts were also applied to the oxidation of lignin β-O-4 model compounds. Typically, for all catalysts, only trace amounts of the ketone formed from benzylic alcohol oxidation were observed, the main products comprising benzoic acids and phenols arising from β-aryl ether cleavage. This observation is consistent with the higher reactivity of the ketones, resulting from weakening of the Cβ–O4 bond that was shown to be aerobically cleaved at 180 °C in the absence of a catalyst.

Perspective on Lignin Oxidation: Advances, Challenges, and Future Directions

Lignin valorization has gained increasing attention over the past decade. Being the world's largest source of renewable aromatics, its valorization could pave the way towards more profitable and more sustainable lignocellulose biorefineries. Many lignin valorization strategies focus on the disassembly of lignin into aromatic monomers, which can serve as platform molecules for the chemical industry. Within this framework, the oxidative conversion of lignin is of great interest because it enables the formation of highly functionalized, valuable compounds. This work provides a brief overview and critical discussion of lignin oxidation research. In the first part, oxidative conversion of lignin models and isolated lignin streams is reviewed. The second part highlights a number of challenges with respect to the substrate, catalyst, and operating conditions, and proposes some future directions regarding the oxidative conversion of lignin.

Tetramethylpiperidine N-Oxyl (TEMPO), Phthalimide N-Oxyl (PINO), and Related N-Oxyl Species: Electrochemical Properties and Their Use in Electrocatalytic Reactions

N-Oxyl compounds represent a diverse group of reagents that find widespread use as catalysts for the selective oxidation of organic molecules in both laboratory and industrial applications. While turnover of N-oxyl catalysts in oxidation reactions may be accomplished with a variety of stoichiometric oxidants, N-oxyl reagents have also been extensively used as catalysts under electrochemical conditions in the absence of chemical oxidants. Several classes of N-oxyl compounds undergo facile redox reactions at electrode surfaces, enabling them to mediate a wide range of electrosynthetic reactions. Electrochemical studies also provide insights into the structural properties and mechanisms of chemical and electrochemical catalysis by N-oxyl compounds. This review provides a comprehensive survey of the electrochemical properties and electrocatalytic applications of aminoxyls, imidoxyls, and related reagents, of which the two prototypical and widely used examples are 2,2,6,6-tetramethylpiperidine N-oxyl (TEMPO) and phthalimide N-oxyl (PINO).

Chemicals from lignin: an interplay of lignocellulose fractionation, depolymerisation, and upgrading

In pursuit of more sustainable and competitive biorefineries, the effective valorisation of lignin is key. An alluring opportunity is the exploitation of lignin as a resource for chemicals. Three technological biorefinery aspects will determine the realisation of a successful lignin-to-chemicals valorisation chain, namely (i) lignocellulose fractionation, (ii) lignin depolymerisation, and (iii) upgrading towards targeted chemicals. This review provides a summary and perspective of the extensive research that has been devoted to each of these three interconnected biorefinery aspects, ranging from industrially well-established techniques to the latest cutting edge innovations. To navigate the reader through the overwhelming collection of literature on each topic, distinct strategies/topics were delineated and summarised in comprehensive overview figures. Upon closer inspection, conceptual principles arise that rationalise the success of certain methodologies, and more importantly, can guide future research to further expand the portfolio of promising technologies. When targeting chemicals, a key objective during the fractionation and depolymerisation stage is to minimise lignin condensation (i.e. formation of resistive carbon-carbon linkages). During fractionation, this can be achieved by either (i) preserving the (native) lignin structure or (ii) by tolerating depolymerisation of the lignin polymer but preventing condensation through chemical quenching or physical removal of reactive intermediates. The latter strategy is also commonly applied in the lignin depolymerisation stage, while an alternative approach is to augment the relative rate of depolymerisation vs. condensation by enhancing the reactivity of the lignin structure towards depolymerisation. Finally, because depolymerised lignins often consist of a complex mixture of various compounds, upgrading of the raw product mixture through convergent transformations embodies a promising approach to decrease the complexity. This particular upgrading approach is termed funneling, and includes both chemocatalytic and biological strategies.

Fates of hemicellulose, lignin and cellulose in concentrated phosphoric acid with hydrogen peroxide (PHP) pretreatment

Xylan, de-alkaline lignin and microcrystalline cellulose were employed as representative models of hemicellulose, lignin and cellulose in lignocellulosic biomass. These three model compounds, together with the real-world biomass, wheat straw were pretreated using the newly developed PHP pretreatment (concentrated phosphoric acid plus hydrogen peroxide) to better understand the structural changes of the recovered solid and chemical fractions in the liquid. Results showed that almost all xylan and higher than 70% lignin were removed from wheat straw, and more than 90% cellulose was recovered in the solid fraction. The pretreated model xylan recovered via ethanol-precipitation still maintained its original structural features. The degree of polymerization of soluble xylooligosaccharides in liquid was reduced, resulting in the increase of monomeric xylose release. Further xylose oxidization via the path of 2-furancarboxylic acid → 2(5H)-furanone → acrylic acid → formic acid was mainly responsible for xylan degradation. The chemical structure of de-alkaline lignin was altered significantly by PHP pretreatment. Basic guaiacyl units of lignin were depolymerized, and aromatic rings and side aliphatic chains were partially decomposed. Ring-opening reactions of the aromatics and cleavage of C–O–C linkages were two crucial paths to lignin oxidative degradation. In contrast to lignin, no apparent changes occurred on microcrystalline cellulose. The reason was likely that acid-depolymerization and oxidative degradation of cellulose were greatly prevented by the formed cellulose phosphate.

The transformation of cellulose, hemicellulose, and lignin in lignocellulosic biomass in a novel pretreatment are elucidated based on model fractions.

Toward the oxidative deconstruction of lignin: oxidation of β-1 and β-5 linkages

Production of monomers and other products from the oxidation of β-1 and β-5 lignin models.

Bond cleavage of lignin model compounds into aromatic monomers using supported metal catalysts in supercritical water

More efficient use of lignin carbon is necessary for carbon-efficient utilization of lignocellulosic biomass. Conversion of lignin into valuable aromatic compounds requires the cleavage of C–O ether bonds and C–C bonds between lignin monomer units. The catalytic cleavage of C–O bonds is still challenging, and cleavage of C–C bonds is even more difficult. Here, we report cleavage of the aromatic C–O bonds in lignin model compounds using supported metal catalysts in supercritical water without adding hydrogen gas and without causing hydrogenation of the aromatic rings. The cleavage of the C–C bond in bibenzyl was also achieved with Rh/C as a catalyst. Use of this technique may greatly facilitate the conversion of lignin into valuable aromatic compounds.

Regioselective Baeyer–Villiger oxidation of lignin model compounds with tin beta zeolite catalyst and hydrogen peroxide

One approach to lignin deconstruction involves oxidation of benzylic alcohol groups, followed by Baeyer–Villiger oxidation (BVO) and ester hydrolysis. In this study β-O-4 and β-1 lignin models were oxidized using a heterogeneous BVO system.

Rearrangements of organic peroxides and related processes

This review is the first to collate and summarize main data on named and unnamed rearrangement reactions of peroxides. It should be noted, that in the chemistry of peroxides two types of processes are considered under the term rearrangements. These are conventional rearrangements occurring with the retention of the molecular weight and transformations of one of the peroxide moieties after O-O-bond cleavage. Detailed information about the Baeyer-Villiger, Criegee, Hock, Kornblum-DeLaMare, Dakin, Elbs, Schenck, Smith, Wieland, and Story reactions is given. Unnamed rearrangements of organic peroxides and related processes are also analyzed. The rearrangements and related processes of important natural and synthetic peroxides are discussed separately.

Paving the Way for Lignin Valorisation: Recent Advances in Bioengineering, Biorefining and Catalysis

Lignin is an abundant biopolymer with a high carbon content and high aromaticity. Despite its potential as a raw material for the fuel and chemical industries, lignin remains the most poorly utilised of the lignocellulosic biopolymers. Effective valorisation of lignin requires careful fine-tuning of multiple "upstream" (i.e., lignin bioengineering, lignin isolation and "early-stage catalytic conversion of lignin") and "downstream" (i.e., lignin depolymerisation and upgrading) process stages, demanding input and understanding from a broad array of scientific disciplines. This review provides a "beginning-to-end" analysis of the recent advances reported in lignin valorisation. Particular emphasis is placed on the improved understanding of lignin's biosynthesis and structure, differences in structure and chemical bonding between native and technical lignins, emerging catalytic valorisation strategies, and the relationships between lignin structure and catalyst performance.

A comparison of the oxidation of lignin model compounds in conventional and ionic liquid solvents and application to the oxidation of lignin

The oxidation of lignin model compounds in ionic liquid solvents was investigated as a prelude to the oxidation of lignin in these solvents where the polymer is appreciably soluble.

Oxidation of lignin and lignin β-O-4 model compounds via activated dimethyl sulfoxide

Oxidation of lignin and β-O-4 models using activated DMSO compounds can give ketones or enol ethers.