Molecular Design of Isocyanurate Core-Based Acrylates Undergoing Volume Expansion on Radical Photo-Polymerization

We report the synthesis of acrylates with an isocyanurate substituent that show significant volume expansion on radical photo-polymerization. The acrylate consisting of benzyl bisurethane moieties exhibits the largest volume expansion among them and contributes to restrict volume change upon its radical photo-copolymerization with a diacrylate exhibiting volume shrinkage. Furthermore, it is revealed that the correlation between the volume change behavior and the polymer structure through the radical photo-polymerization of the isocyanurate core-based diacrylate with benzyl bisurethane moieties under various concentration conditions. This article is protected by copyright. All rights reserved.

Expanding Monomers as Anti-Shrinkage Additives

Commonly, volumetric shrinkage occurs during polymerizations due to the shortening of the equilibrium Van der Waals distance of two molecules to the length of a (significantly shorter) covalent bond. This volumetric shrinkage can have severe influence on the materials’ properties. One strategy to overcome this volumetric shrinkage is the use of expanding monomers that show volumetric expansion during polymerization reactions. Such monomers exhibit cyclic or even oligocyclic structural motifs with a correspondingly dense atomic packing. During the ring-opening reaction of such monomers, linear structures with atomic packing of lower density are formed, which results in volumetric expansion or at least reduced volumetric shrinkage. This review provides a concise overview of expanding monomers with a focus on the elucidation of structure-property relationships. Preceded by a brief introduction of measuring techniques for the quantification of volumetric changes, the most prominent classes of expanding monomers will be presented and discussed, namely cycloalkanes and cycloalkenes, oxacycles, benzoxazines, as well as thiocyclic compounds. Spiroorthoesters, spiroorthocarbonates, cyclic carbonates, and benzoxazines are particularly highlighted.

Vinyl sulfonamide based thermosetting composites via thiol-Michael polymerization

OBJECTIVE

To assess the performance of thiol Michael photocurable composites based on ester-free thiols and vinyl sulfonamides of varying monomer structures and varied filler loadings and to contrast the properties of the prototype composites with conventional BisGMA-TEGDMA methacrylate composite.

METHODS

Synthetic divinyl sulfonamides and ester-free tetrafunctional thiol monomers were utilized for thiol-Michael composite development with the incorporation of thiolated microfiller. Polymerization kinetics was investigated using FTIR spectroscopy. Resin viscosities were assessed with rheometry. Water uptake properties were assessed according to standardized methods. Thermomechanical properties were analyzed by dynamic mechanical analysis. Flexural modulus/strength and flexural toughness were measured on a universal testing machine in three-point bending testing mode.

RESULTS

The vinyl sulfonamide-based thiol-Michael resin formulation demonstrated a wide range of viscosities with a significant increase in the functional group conversion when compared to the BisGMA-TEGDMA system. The two different types of vinyl sulfonamide under investigation demonstrated significant differences towards the water sorption. Tertiary vinyl sulfonamide did not undergo visible swelling whereas the secondary vinyl sulfonamide composite swelled extensively in water. With the introduction of rigid monomer into the polymer matrix the glass transition temperature increased and so increased the toughness. Glassy thiol-Michael composites were obtained by ambient curing.

SIGNIFICANCE

Employing the newly developed step-growth thiol-Michael resins in dental composites will provide structural uniformity, improved stability and lower water sorption.

Synthesis of thermoresponsive oligo(ethylene glycol) polymers through radical ring-opening polymerization of vinylcyclopropane monomers

Polyvinylcyclopropanes are an old class of polymers typically known for their low polymerization-induced shrinkage properties. In this work, we show that they are capable of exhibiting a thermally triggered aggregation process in aqueous solutions. The phase transition is sharp, tunable within the temperature range of 25-46 °C, and relatively insensitive to environmental conditions. It is anticipated that this preliminary study will shine new light on polyvinylcyclopropanes and lead to new avenues in their studies and future application.

Radical ring-opening polymerization of novel azlactone-functionalized vinyl cyclopropanes

Synthesis of new azlactone-functionalized vinyl cyclopropane monomers, corresponding (co)polymers and their reactivity with an amine compound.

Photoinitiator-catalyst systems based on meta-terphenyl derivatives as photosensitisers of iodonium and thianthrenium salts for visible photopolymerization in 3D printing processes

Application of new photoinitiator-catalyst systems based on meta-terphenyl derivatives as photosensitisers of iodonium and thianthrenium salts for visible photopolymerization in 3D printing.

Kinetics and mechanics of photo-polymerized triazole-containing thermosetting composites via the copper(I)-catalyzed azide-alkyne cycloaddition

OBJECTIVE

Several features necessary for polymer composite materials in practical applications such as dental restorative materials were investigated in photo-curable CuAAC (copper(I)-catalyzed azide-alkyne cycloaddition) thermosetting resin-based composites with varying filler loadings and compared to a conventional BisGMA/TEGDMA based composite.

METHODS

Tri-functional alkyne and di-functional azide monomers were synthesized for CuAAC resins and incorporated with alkyne-functionalized glass microfillers for CuAAC composites. Polymerization kinetics, in situ temperature change, and shrinkage stress were monitored simultaneously with a tensometer coupled with FTIR spectroscopy and a data-logging thermocouple. The glass transition temperature was analyzed by dynamic mechanical analysis. Flexural modulus/strength and flexural toughness were characterized in three-point bending on a universal testing machine.

RESULTS

The photo-CuAAC polymerization of composites containing between 0 and 60wt% microfiller achieved ∼99% conversion with a dramatic reduction in the maximum heat of reaction (∼20°C decrease) for the 60wt% filled CuAAC composites as compared with the unfilled CuAAC resin. CuAAC composites with 60wt% microfiller generated more than twice lower shrinkage stress of 0.43±0.01MPa, equivalent flexural modulus of 6.1±0.7GPa, equivalent flexural strength of 107±9MPa, and more than 10 times higher energy absorption of 10±1MJm-3 when strained to 11% relative to BisGMA-based composites at equivalent filler loadings.

SIGNIFICANCE

Mechanically robust and highly tough, photo-polymerized CuAAC composites with reduced shrinkage stress and a modest reaction exotherm were generated and resulted in essentially complete conversion.

Reduced shrinkage stress via photo-initiated copper(I)-catalyzed cycloaddition polymerizations of azide-alkyne resins

OBJECTIVES

Polymerization shrinkage stress and factors involved in the stress development such as volumetric shrinkage and modulus were investigated in photo-CuAAC (photo-initiated copper(I)-catalyzed azide-alkyne cycloaddition) polymerization and compared with conventional BisGMA-based methacrylate polymerization for their use as alternative dental resins.

METHODS

Tri-functional alkyne and di-functional azide monomers were synthesized for photo-CuAAC polymerization. Conversion kinetics, stress development and polymerization shrinkage were determined with FTIR spectroscopy, tensometery, and with a linometer, respectively, for CuAAC and BisGMA-based monomer mixtures using a camphorquinone/amine visible light photoinitiator system. Thermo-mechanical properties for the cured polymer matrices were characterized by dynamic mechanical analysis and in three-point bending on a universal testing machine. Polymerization kinetics, polymerization shrinkage stress, dynamic volumetric shrinkage, glass transition temperature (T_g), flexural modulus, flexural strength, and flexural toughness were compared between the two different resin systems.

RESULTS

A glassy CuAAC polymer (T_g=62°C) exhibited 15-25% lower flexural modulus of 2.5±0.2GPa and flexural strength of 117±8MPa compared to BisGMA-based polymer (T_g=160°C) but showed considerably higher energy absorption around 7.1MJ×m^-3 without fracture when strained to 11% via three-point bend compared to the flexural toughness of 2.7MJ×m^-3 obtained from BisGMA-based polymer. In contrast to BisGMA-based polymers at 75% functional group conversion, the CuAAC polymerization developed approximately three times lower shrinkage stress with the potential to achieve quantitative conversion under ambient temperature photocuring conditions. Moreover, relatively equivalent dynamic volumetric shrinkage of around 6-7% was observed via both CuAAC and dimethacrylate polymerization, suggesting that the low shrinkage stress of CuAAC polymerization was due to delayed gelation along with slower rate of polymerization and the formation of a more compliant network structure.

SIGNIFICANCE

CuAAC crosslinked networks possessed high toughness and low polymerization shrinkage stress with quantitative conversion, which eliminated obstacles associated with BisGMA-based dental resins including limited conversion, unreacted extractable moieties, brittle failure, and high shrinkage stress.

Photo-polymerizable, low shrinking modular construction kit with high efficiency based on vinylcyclopropanes

Fast photo-polymerizable modular construction kit for making networks with extremely low shrinkage and varied mechanical properties.

Renaissance for low shrinking resins: all-in-one solution by bi-functional vinylcyclopropane-amides

A low volume shrinking vinylcyclopropane (VCP) monomer, showing both a high reactivity and a low viscosity, was obtained by applying a sterically hindered and isomeric spacer element, incorporating intermolecular amide hydrogen bonds. The resulting properties locate this VCP system in a pronounced range that so far no other efficient and radical polymerizable resin could enter.

Designed enzymatically degradable amphiphilic conetworks by radical ring-opening polymerization

A simple and versatile route for making functional biodegradable amphiphilic conetworks (APCNs) with unique swelling property and excellent enzymatic degradability is presented. The APCNs were made by radical ring-opening copolymerization of cyclic ketene acetal and vinyl cyclopropane derivative.