β-Nucleated Polypropylene: Preparation, Nucleating Efficiency, Composite, and Future Prospects

The β-crystals of polypropylene have a metastable crystal form. The formation of β-crystals can improve the toughness and heat resistance of a material. The introduction of a β-nucleating agent, over many other methods, is undoubtedly the most reliable method through which to obtain β-PP. Furthermore, in this study, certain newly developed β-nucleating agents and their compounds in recent years are listed in detail, including the less-mentioned polymer β-nucleating agents and their nucleation characteristics. In addition, the various influencing factors of β-nucleation efficiency, including the polymer matrix and processing conditions, are analyzed in detail and the corresponding improvement measures are summarized. Finally, the composites and synergistic toughening effects are discussed, and three potential future research directions are speculated upon based on previous research.

Aging of Industrial Polypropylene Surfaces in Detergent Solution and Its Consequences for Biofilm Formation

The performance of plastic components in water-bearing parts of industrial and household appliances, often in the presence of harsh environments and elevated temperatures, critically relies on the mechanical and thermal polymer stability. In this light, the precise knowledge of aging properties of polymers formulated with dedicated antiaging additive packages as well as various fillers is crucial for long-time device warranty. We investigated and analysed the time-dependent, polymer-liquid interface aging of different industrial performance polypropylene samples in aqueous detergent solution at high temperatures (95 °C). Special emphasis was put on the disadvantageous process of consecutive biofilm formation that often follows surface transformation and degradation. Atomic force microscopy, scanning electron microscopy, and infrared spectroscopy were used to monitor and analyse the surface aging process. Additionally, bacterial adhesion and biofilm formation was characterised by colony forming unit assays. One of the key findings is the observation of crystalline, fibre-like growth of ethylene bis stearamide (EBS) on the surface during the aging process. EBS is a widely used process aid and lubricant enabling the proper demoulding of injection moulding plastic parts. The aging-induced surface-covering EBS layers changed the surface morphology and promoted bacterial adhesion as well as biofilm formation of Pseudomonas aeruginosa.

Sustainable Additive Manufacturing: Mechanical Response of Polypropylene over Multiple Recycling Processes

The recycling of polymeric materials has received a steadily growing scientific and industrial interest due to the increase in demand and production of durable and lightweight plastic parts. Recycling of such materials is mostly based on thermomechanical processes that significantly affect the mechanical, as well as the overall physicochemical properties of polymers. The study at hand focuses on the recyclability of Fused Filament Fabrication (FFF) 3D printed Polypropylene (PP) for a certain number of recycling courses (six in total), and its effect on the mechanical properties of 3D printed parts. Namely, 3D printed specimens were fabricated from non-recycled and recycled PP material, and further experimentally tested regarding their mechanical properties in tension, flexion, impact, and microhardness. Comprehensive dynamic scanning calorimetry (DSC), thermogravimetric analysis (TGA), Raman spectroscopy, and morphological investigations by scanning electron microscopy (SEM) were performed for the different 3D printed PP samples. The overall results showed that there is an overall slight increase in the material’s mechanical properties, both in tension and in flexion mode, while the DSC characterization indicates an increase in the polymer crystallinity over the recycling course.

Ligno-Cellulosic Fibre Sized with Nucleating Agents Promoting Transcrystallinity in Isotactic Polypropylene Composites

The mechanical performance of composites made from isotactic polypropylene reinforced with natural fibres depends on the interface between fibre and matrix, as well as matrix crystallinity. Sizing the fibre surface with nucleating agents to promote transcrystallinity is a potential route to improve the mechanical properties. The sizing of thermo-mechanical pulp and regenerated cellulose (Tencel™) fibres with α- and β-nucleating agents, to improve tensile strength and impact strength respectively, was assessed in this study. Polarised microscopy, electron microscopy and differential scanning calorimetry (DSC) showed that transcrystallinity was achieved and that the bulk crystallinity of the matrix was affected during processing (compounding and injection moulding). However, despite substantial changes in crystal structure in the final composite, the sizing method used did not lead to significant changes regarding the overall composite mechanical performance.

Effect of Cellulose Nanofiber (CNF) Surface Treatment on Cellular Structures and Mechanical Properties of Polypropylene/CNF Nanocomposite Foams via Core-Back Foam Injection Molding

Herein, lightweight nanocomposite foams with expansion ratios ranging from 2⁻10-fold were fabricated using an isotactic polypropylene (iPP) matrix and cellulose nanofiber (CNF) as the reinforcing agent via core-back foam injection molding (FIM). Both the native and modified CNFs, including the different degrees of substitution (DS) of 0.2 and 0.4, were melt-prepared and used for producing the polypropylene (PP)/CNF composites. Foaming results revealed that the addition of CNF greatly improved the foamability of PP, reaching 2⁻3 orders of magnitude increases in cell density, in comparison to those of the neat iPP foams. Moreover, tensile test results showed that the incorporation of CNF increased the tensile modulus and yield stress of both solid and 2-fold foamed PP, and a greater reinforcing effect was achieved in composites containing modified CNF. In the compression test, PP/CNF composite foams prepared with a DS of 0.4 exhibited dramatic improvements in mechanical performance for 10-fold foams, in comparison to iPP, with increases in the elastic modulus and collapse stress of PP foams of 486% and 468%, respectively. These results demonstrate that CNF is extraordinarily helpful in enhancing the foamability of PP and reinforcing PP foams, which has importance for the development of lightweight polymer composite foams containing a natural nanofiber.

Evolution of cellular morphologies and crystalline structures in high-expansion isotactic polypropylene/cellulose nanofiber nanocomposite foams

The development of cell morphology and crystalline microstructure of high expansion injection-molded isotactic polypropylene/cellulose nanofiber (PP/CNF) nanocomposite foams was understood.

Formation of various crystalline structures in a polypropylene/polycarbonate in situ microfibrillar blend during the melt second flow

A special shell–core structure is formed in PP/PC/β-NA composites, which has huge potential for the improvement of mechanical performance.

Fast mold surface temperature evolution: relevance of asymmetric surface heating for morphology of iPP molded samples

It is widely accepted that mold temperature has a strong effect on the amount of molecular orientation and morphology developed in a non-isothermal flowing melt.

Largely enhanced mechanical properties and heat distortion temperature of β-nucleated isotactic polypropylene by adding ultrafine full-vulcanized powdered rubber

Large enhancement in toughness is observed in β-iPP with a small amount of EA-UFPR, which is mainly attributed to the decreased size of supermolecular units and formation of an interconnected structure.

Unusual hierarchical structures of micro-injection molded isotactic polypropylene in presence of an in situ microfibrillar network and a β-nucleating agent

The morphological development of iPP in presence of an in situ microfibrillar network and a β-nucleating agent under micro-injection molding.

New understanding of the hierarchical distribution of isotactic polypropylene blends formed by microinjection-molded poly(ethylene terephthalate) and β-nucleating agent

Hierarchical distribution of β-crystals in microinjection molded poly(ethylene terephthalate)/β-nucleating agent-nucleated isotactic polypropylene blends.

Suppressing the skin–core structure in injection-molded HDPE parts via the combination of pre-shear and UHMWPE

Skin–core structure of a injection-molded high density polyethylene (HDPE) part is largely relieved due to the synergetic effects of pre-shear and UHMWPE, leading to a remarkable increase of tensile strength.