Synthesis and physical properties of polyhydroxyalkanoate (PHA)-based block copolymers: A review

Polyhydroxyalkanoates (PHAs) are a group of natural polyesters that are synthesised by microorganisms. In general, their thermoplasticity and (in some forms) their elasticity makes them attractive alternatives to petrochemical-derived polymers. However, the high crystallinity of some PHAs - such as poly(3-hydroxybutyrate) (P3HB) - results in brittleness and a narrow processing window for applications such as packaging. The production of copolymeric PHA materials is one approach to improving the mechanical and thermal properties of PHAs. Another solution is the manufacture of PHA-based block copolymers. The incorporation of different polymer and copolymer blocks coupled to PHA, and the resulting tailorable microstructure of these block copolymers, can result in a step-change improvement in PHA-based material properties. A range of production strategies for PHA-based block copolymers has been reported in the literature, including biological production and chemical synthesis. Biological production is typically less controllable, with products of a broad molecular weight and compositional distribution, unless finely controlled using genetically modified organisms. By contrast, chemical synthesis delivers relatively controllable block structures and narrowly defined compositions. This paper reviews current knowledge in the areas of the production and properties of PHA-based block copolymers, and highlights knowledge gaps and future potential areas of research.

Block Copolymers with Crystallizable Blocks: Synthesis, Self-Assembly and Applications

Block copolymers with crystallizable blocks are a highly interesting class of materials owing to their unique self-assembly behaviour both in bulk and solution. This Special Issue brings together new developments in the synthesis and self-assembly of semicrystalline block copolymers and also addresses potential applications of these exciting materials.

Crystallization and Morphology of Triple Crystalline Polyethylene-b-poly(ethylene oxide)-b-poly(ε-caprolactone) PE-b-PEO-b-PCL Triblock Terpolymers

The morphology and crystallization behavior of two triblock terpolymers of polymethylene, equivalent to polyethylene (PE), poly (ethylene oxide) (PEO), and poly (ε-caprolactone) (PCL) are studied: PE₂₂^7.1-b-PEO₄₆^15.1-b-PCL₃₂^10.4 (T1) and PE₃₇^9.5-b-PEO₃₄^8.8-b-PCL₂₉^7.6 (T2) (superscripts give number average molecular weights in kg/mol and subscripts composition in wt %). The three blocks are potentially crystallizable, and the triple crystalline nature of the samples is investigated. Polyhomologation (C1 polymerization), ring-opening polymerization, and catalyst-switch strategies were combined to synthesize the triblock terpolymers. In addition, the corresponding PE-b-PEO diblock copolymers and PE homopolymers were also analyzed. The crystallization sequence of the blocks was determined via three independent but complementary techniques: differential scanning calorimetry (DSC), in situ SAXS/WAXS (small angle X-ray scattering/wide angle X-ray scattering), and polarized light optical microscopy (PLOM). The two terpolymers (T1 and T2) are weakly phase segregated in the melt according to SAXS. DSC and WAXS results demonstrate that in both triblock terpolymers the crystallization process starts with the PE block, continues with the PCL block, and ends with the PEO block. Hence triple crystalline materials are obtained. The crystallization of the PCL and the PEO block is coincident (i.e., it overlaps); however, WAXS and PLOM experiments can identify both transitions. In addition, PLOM shows a spherulitic morphology for the PE homopolymer and the T1 precursor diblock copolymer, while the other systems appear as non-spherulitic or microspherulitic at the last stage of the crystallization process. The complicated crystallization of tricrystalline triblock terpolymers can only be fully grasped when DSC, WAXS, and PLOM experiments are combined. This knowledge is fundamental to tailor the properties of these complex but fascinating materials.

Pressure induced crystallization and in situ simultaneous SAXS/WAXS investigations on structure transitions

A phase diagram of PLLA crystal structures as a function of crystallization temperature (T_c) and pressure (P_c).

Tetracrystalline Tetrablock Quarterpolymers: Four Different Crystallites under the Same Roof

Multicrystalline block polymers having three or more crystalline segments are essential materials for the advancement of physics in the field of crystallinity. The challenging synthesis of multicrystalline polymers has resulted in only a limited number of tricrystalline terpolymers having been reported to date. We report, for the first time, the synthesis of polyethylene-b-poly(ethylene oxide)-b-poly(ϵ-caprolactone)-b-poly(l-lactide) (PE-b-PEO-b-PCL-b-PLLA), a tetracrystalline tetrablock quarterpolymer, by combining polyhomologation, ring-opening polymerization, and an organic/metal "catalyst switch" strategy. ¹ H NMR spectroscopy and gel-permeation chromatography confirmed the formation of the tetrablock quarterpolymer, while differential scanning calorimetry, X-ray diffraction, and wide-line separation solid-state NMR spectroscopy revealed the existence of four different crystalline domains.

Stereocomplexes of Discrete, Isotactic Lactic Acid Oligomers Conjugated with Oligodimethylsiloxanes

Discrete length block co-oligomers (BCOs) comprised of a crystalline and an amorphous block are a new class of materials that gives highly ordered lamellar morphologies at small length scales. Here, we show the preparation of discrete, isotactic oligo l- and d-lactic acid (olLA and odLA) homoblocks followed by ligation to oligodimethylsiloxane (oDMS), affording a library of crystalline-amorphous BCOs that vary in molecular weight and composition. Mixing the two enantiomeric BCOs or homoblocks results in the formation of the corresponding stereocomplex. The properties and phase behavior of the isotactic (block co)oligomers and the stereocomplexes thereof are studied using differential scanning calorimetry and small-angle X-ray scattering. A systematic study of the isotactic homoblock lengths and crystal structure confirmed the formation of a 103 helix with a monomeric rise of 0.3 nm, whereas the stereocomplex adopts a 31 helix. The same type of crystal structure was found for the isotactic and stereocomplex of BCOs giving rise to the formation of lamellar morphologies at room temperature as a result of crystallization of the oLA blocks. Distorted lamellar structures were found in BCOs that preorganize into nonlamellar morphologies prior to crystallization. The stereocomplex BCOs shows more crystal defects and a loss of long-range ordering in the microstructure due to the larger driving force for crystallization. Hence, the balance between chain length, block volume, and the crystallization strength are of major importance for the formation of the final structure with the least defects.

Sequential crystallization and morphology of triple crystalline biodegradable PEO-b-PCL-b-PLLA triblock terpolymers

The sequential crystallization of poly(ethylene oxide)-b-poly(ε-caprolactone)-b-poly(l-lactide) (PEO-b-PCL-b-PLLA) triblock terpolymers, in which the three blocks are able to crystallize separately and sequentially from the melt, is presented.