Control of the pore size of honeycomb polymer film from micrometers to nanometers via substrate-temperature regulation and its application to photovoltaic and heat-resistant polymer films

Honeycomb porous polystyrene (PS) films with an aspect ratio of pore depth to pore diameter at approximately 1.0 were fabricated using the breath figure (BF) method. Two modes of water droplet coalescence in the pore growth were observed in real-time by optical microscopy. Pore size significantly increases with the increase in humidity and the decrease in substrate temperature. The porous pattern could emerge even at room temperature under high humidity of 80%. Boiling point and solvent density significantly influence the pore distribution and pore depth. Chloroform and tetrahydrofuran achieve more uniform hexagonal patterns than benzene and dichloromethane. Subsequently, to obtain nanometer porous PS film, the fast-evaporation BF process was designed by regulating the gradient substrate temperature and evaporation time, and porous mesoscopic PS film was obtained. The minimum pore diameter and corresponding pore depth are about 120 nm and 27 nm, respectively. Finally, the fast-evaporation BF process was applied to the honeycomb film formation of photovoltaic polymer poly(3-hexylthiophene) (P3HT), and the heat-resistant polymers polysulfone (PSF) and polyimide (PI).

Sliding friction and contact angle hysteresis of droplets on microhole-structured surfaces

Microstructured surfaces with continuous solid topography have many potential applications in biology and industry. To understand the liquid transport property of microstructured surfaces with continuous solid topography, we studied the sliding behavior of a droplet on microhole-structured surfaces. We found that the sliding friction of the droplet increased with increasing solid area fraction due to enlarged apparent contact area and enhanced contact angle hysteresis. By introducing a correction factor to the modified Cassie-Baxter relation, we proposed an improved theoretical model to better predict the apparent receding contact angle. Our experimental data also revealed that the geometric topology of surface microstructures could affect the sliding friction with microhole-decorated surfaces, exhibiting a larger resistance than that for micropillar-decorated surfaces. Assisted by optical microscopy, we attributed this topology effect to the continuity and the true total length of the three-phase contact line at the receding edge during the sliding. Our study provides new insights into the liquid sliding behavior on microstructured surfaces with different topologies, which may help better design functional surfaces with special liquid transport properties.

Synthesis of novel guanidine-based ABA triblock copolymers and their antimicrobial honeycomb films

Novel antimicrobial poly(methacryl guanidine hydrochloride)-block-polystyrene-block-poly(methacryl guanidine hydrochloride) triblock copolymers were synthesizedviaRAFT polymerization and fabricated into antimicrobial honeycomb films.

Dynamic effects and adhesion of water droplet impact on hydrophobic surfaces: bouncing or sticking

This work reported the dynamic effects of water droplet impact on flat, porous and pincushion structure films of star shaped polyhedral oligomeric silsesquioxane (POSS) fluorinated acrylates, POSS-poly(trifluoroethyl methacrylate)₈ (POSS-(PTFEMA)₈) and POSS-(poly(trifluoroethyl methacrylate)-b-poly(methyl methacrylate))₈ (POSS-(PTFEMA-b-PMMA)₈), using the breath figure method. The porous and pincushion structure films with different surface chemical compositions were obtained by controlling the copolymer structure and temperature and by stripping of the surface. The water contact angles on the different films were measured, and the water droplets on the pincushion structure films when reversed at 45°, 90°, 135° and 180° were also studied. It was found that the pincushion structure films revealed a water adhesion ability. Furthermore, the water droplet impact behavior on these films was investigated. The morphology variations of water droplets, spreading diameter of the droplets, energy conversion, restitution coefficient and adhesion force were examined. Finally, the schematic illustration of water droplets under the static and dynamic states in contact with the pincushion and porous structure surfaces was proposed. It is critical to materialize various applications such as microdroplet transportation, soil erosion, spray painting, anti-icing surface and antifouling agents for textiles.

Copper Mesh Templated by Breath-Figure Polymer Films as Flexible Transparent Electrodes for Organic Photovoltaic Devices

Metal mesh is a significant candidate of flexible transparent electrodes to substitute the current state-of-the-art material indium tin oxide (ITO) for future flexible electronics. However, there remains a challenge to fabricate metal mesh with order patterns by a bottom-up approach. In this work, high-quality Cu mesh transparent electrodes with ordered pore arrays are prepared by using breath-figure polymer films as template. The optimal Cu mesh films present a sheet resistance of 28.7 Ω·sq(-1) at a transparency of 83.5%. The work function of Cu mesh electrode is tuned from 4.6 to 5.1 eV by Ag deposition and the following short-time UV-ozone treatment, matching well with the

PEDOT

PSS (5.2 eV) hole extraction layer. The modified Cu mesh electrodes show remarkable potential as a substitute of ITO/PET in the flexible OPV and OLED devices. The OPV cells constructed on our Cu mesh electrodes present a similar power conversion efficiency of 2.04% as those on ITO/PET electrodes. The flexible OLED prototype devices can achieve a brightness of 10 000 cd at an operation voltage of 8 V.

Self-assembled porous film with interconnected 3-dimensional structure from 6sPCL-PMPC copolymer

Biodegradable porous films with fibrous frame and good interconnectivity were prepared just by evaporating solvent of 6-arms star-shaped copolymer solution.

Breath Figure Method for Construction of Honeycomb Films

Honeycomb films with various building units, showing potential applications in biological, medical, physicochemical, photoelectric, and many other areas, could be prepared by the breath figure method. The ordered hexagonal structures formed by the breath figure process are related to the building units, solvents, substrates, temperature, humidity, air flow, and other factors. Therefore, by adjusting these factors, the honeycomb structures could be tuned properly. In this review, we summarized the development of the breath figure method of fabricating honeycomb films and the factors of adjusting honeycomb structures. The organic-inorganic hybrid was taken as the example building unit to discuss the preparation, mechanism, properties, and applications of the honeycomb films.

Non-Close-Packed Breath Figures via Ion-Partitioning-Mediated Self-Assembly

We report a one-step method of forming non-close-packed (NCP) pore arrays of micro- and sub-micropores using chloroform-based solutions of polystyrene acidified with hydrogen bromide for breath figure (BF) patterning. As BF patterning takes place, water vapor condenses onto the polystyrene solution, forming water droplets on the solution surface. Concurrently, preferential ion partitioning of hydrogen bromide leads to positively charged water droplets, which experience interdroplet electrostatic repulsion. Self-organization of charged water droplets because of surface flow and subsequent evaporation of the droplet templates result in ordered BF arrays with pore separation/diameter (L/D) ratios of up to 16.5. Evidence from surface potential scans show proof for preferential ion partitioning of HBr. Radial distribution functions and Voronoi polygon analysis of pore arrays show that they possess a high degree of conformational order. Past fabrication methods of NCP structures typically require multi-step processes. In contrast, we have established a new route for facile self-assembly of previously inaccessible patterns, which comprises of only a single operational step.

Asphalt-assisted assembly of breath figures: a robust templating strategy for general fabrication of ordered porous polymer films

A robust asphalt-assisted breath figure templating approach was explored for general fabrication of porous (hybrid) polymer films with ordered microstructures.

Honeycomb porous films of pentablock copolymer on liquid substrates via breath figure method and their hydrophobic properties with static and dynamic behaviour

The peeled film obtained on the isopropanol substrate through breath figure method exhibits the best hydrophobic properties, and the water droplet impact behavior shows an obvious rebound tendency and a weak maximum spreading diameter.

Interfacial rheology and aggregation behaviour of amphiphilic CBABC-type pentablock copolymers at the air–water interface: effects of block ratio and chain length

The interfacial rheology, aggregation behaviour and packing model of the structure evolution of three amphiphilic CBABC-type pentablock copolymers were investigated at the air–water interface.

Designing environmentally benign modified silica resin coatings with biomimetic textures for antibiofouling

Siloxane modified acrylic resin coatings with positive and negative replication textures were successfully fabricated by biomimicking the surface structures of natural lotus leaf and white crab shell via a replication method.